Soft package battery clamp
By designing a soft-pack battery fixture with multiple support columns, screws and shafts, the combination of servo motors and wedges moving up and down components is used to solve the problem of damage in the prior art when the material is not satisfactory, and efficient clamping operation and improvement of the entire line efficiency are achieved.
Patent Information
- Application Number
- CN202421092960.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing lithium battery fixture can only be pressurized when the material is full, resulting in damage to the fixture when the material is not full, increasing the cost of the whole line and failure rate.
A soft-pack battery clamp is designed, adopting multiple supporting columns, screw rods and shaft structures. The top plate is driven by a servo motor to pressurize, press the laminates, and the flexible movement of the PCB board is achieved through the wedge moving components up and down to avoid damage to the clamp when the material is not satisfied.
It realizes that the clamping operation is performed without placing a fake battery cell when the clamp is not full of material, avoiding damage to the clamping and improving clamping efficiency and line efficiency.
Smart Images

Figure CN222627492U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery processing equipment, in particular to a soft-pack battery clamp. Background Art
[0002] At present, my country's lithium batteries are developing rapidly and are widely used in new energy vehicles and consumer electronics. This puts higher requirements on the safety, charging speed, energy density, etc. of lithium batteries. The battery cells with higher energy density need to be placed in a pressurized fixture during the formation stage. The fixture applies pressure to limit the expansion of the battery cells. The fixture adopts a single-row arrangement and uses a servo motor plus a screw mechanism to pressurize the battery cells. The existing fixture must be pressurized when it is full of material, which will damage the PCB board. For the situation where the fixture is not full of material due to NG in the previous process, it is necessary to make fake batteries with a size similar to the battery and to match the workstations for clamping the fake batteries. The cost of the entire line increases, the efficiency slows down, and the failure rate increases. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model proposes a soft-pack battery clamp. During the actual clamping process, when the clamp is not full, there is no need to place dummy batteries, and the clamping operation can be achieved without causing damage to the clamp.
[0004] To realize the above technical scheme, the utility model provides a soft-pack battery clamp, comprising: a left end plate and a right end plate, a plurality of support columns and a plurality of screw rods are installed between the left end plate and the right end plate, a top plate is sleeved on the plurality of screw rods through a screw rod pair, a servo motor is installed on the right end plate and connected to the screw rod, a plurality of shaft rods are also installed between the left end plate and the right end plate, a plurality of layer plates movable along the shaft rods are installed side by side and at intervals on the shaft rods, the layer plates comprise a silicone pad, a pressure block is installed on the top of the silicone pad, shaft sleeves are provided on both left and right ends of the silicone pad, the shaft sleeves are sleeved on the shaft rod, a guide rail is installed below the shaft sleeve, a wedge block up and down moving assembly is installed on the guide rail, a PCB board is installed on one side of the wedge block up and down moving assembly, and a linkage plate is installed below the wedge block up and down moving assembly.
[0005] In the above scheme, the actual working process is as follows:
[0006] (1) In the initial state, the layers are open, and the wedges move the components up and down to the initial position at the bottom, corresponding to the PCB board being lower than the silicone pad.
[0007] (2) Some layers contain batteries, while others do not. The fixture is not full at this time.
[0008] (3) The servo motor starts to push the top plate to pressurize the layers. Some layers have soft-pack batteries and some do not. The layers are in contact with each other, the pressing blocks are compressed, and the PCB does not extend out to form pressure with the battery ears.
[0009] (4) The linkage plate moves upward, driving the wedge block to move up and down a certain distance. The PCB board extends out of the battery position to form a press fit with the pressure block. The PCB board extends out of the battery position to press the pressure block. The buffer compression spring installed at the joint between the wedge block and the moving plate is compressed.
[0010] (6) In the position without battery, the PCB board is only subjected to the pressure of the buffer compression spring, and there is no pressing force of the servo motor, so the PCB board will not be damaged, thus achieving compatibility with the situation of not full disk.
[0011] Preferably, the wedge block moving up and down assembly comprises a moving plate, a sliding block is installed on the side end of the moving plate, a follower bearing is installed on the sliding block, the follower bearing is embedded and installed on the guide rail, a wedge block is installed on the upper end of the moving plate, a buffer compression spring is installed at the joint between the wedge block and the moving plate, a PCB board is installed above the moving plate, and a linkage plate is installed below the moving plate. In actual operation, the linkage plate can push the moving plate to move up and down along the guide rail through the follower bearing, and then can push the wedge block to move up and down.
[0012] Preferably, a sensor bracket is installed between the bottom side ends of the left end plate and the right end plate, and a plurality of parallel and spaced sensors are installed on the sensor bracket. During actual operation, the moving positions of the top plate and the layer plates can be sensed by the plurality of parallel and spaced sensors installed on the sensor bracket.
[0013] The beneficial effects of a soft-pack battery clamp provided by the utility model are: the soft-pack battery clamp has a simple structure, a reasonable design, and is easy to operate. In the actual clamping process, when the clamp is not full of material, there is no need to place dummy batteries, and the clamping operation can be achieved without causing damage to the clamp, and the clamping efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 It is a three-dimensional structural schematic diagram of the middle layer board of the utility model.
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the wedge block up and down moving component in the utility model.
[0017] Figure 4 It is a structural schematic diagram of the soft-pack battery in the present invention in a pressed state.
[0018] Figure 5 It is a structural schematic diagram of the non-soft-pack battery pressing state in the utility model.
[0019] In the figure: 1. servo motor; 2. right end plate; 3. layer plate; 31. silicone pad; 32. bushing; 33. guide rail; 34. PCB board; 35. wedge block up and down moving assembly; 351. wedge block; 352. buffer compression spring; 353. moving plate; 354. follower bearing; 355. sliding block; 36. pressure block; 4. support column; 5. left end plate; 6. linkage plate; 7. screw rod; 8. top plate; 9. sensor bracket; 10. sensor; 11. soft pack battery. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. All other embodiments obtained by ordinary personnel in this field without creative work are within the scope of protection of the utility model.
[0021] Embodiment: A soft-pack battery fixture.
[0022] Reference Figures 1 to 5 As shown, a soft-pack battery fixture comprises: a left end plate 5 and a right end plate 2, four supporting columns 4 and four screw rods 7 distributed in a rectangular shape are installed between the left end plate 5 and the right end plate 2, a top plate 8 is sleeved on the four screw rods 7 through a screw pair, a servo motor 1 is installed on the right end plate 2 and connected to the screw rod 7, and in actual operation, the screw rod 7 can be driven to rotate by the servo motor 1, and then the top plate 8 is driven to move forward and backward through the cooperation between the screw rod 7 and the screw pair; two shafts are also installed between the left end plate 5 and the right end plate 2, and a plurality of layer plates 3 that can move along the shafts are installed side by side and at intervals on the shafts, and in actual operation, the layer plates 3 can be pushed to move along the shafts by the top plate 8, so that the layer plates 3 are compressed against each other.
[0023] The layer plate 3 includes a silicone pad 31, a pressure block 36 is installed on the top of the silicone pad 31, shaft sleeves 32 are provided on the left and right ends of the silicone pad 31, the shaft sleeve 32 is sleeved on the shaft rod, a guide rail 33 is installed below the shaft sleeve 32, a wedge block up and down moving assembly 35 is installed on the guide rail 33, a PCB board 34 is installed on one side of the wedge block up and down moving assembly 35, the wedge block up and down moving assembly 35 includes a moving plate 353, a sliding block 355 is installed on the side end of the moving plate 353, a follower bearing 354 is installed on the sliding block 355, and the follower bearing 354 is embedded and installed on the guide rail 33, a wedge block 351 is installed on the upper end of the moving plate 353, a buffer compression spring 352 is installed at the joint between the wedge block 351 and the moving plate 353, the PCB board 34 is installed above the moving plate 353, and the linkage plate 6 is installed below the moving plate 353. During actual operation, the linkage plate 6 can push the movable plate 353 to move up and down along the guide rail 33 through the follower bearing 354 , thereby pushing the wedge block 351 to move up and down, and making the movable plate 353 contact with the PCB board 34 .
[0024] In this embodiment, a sensor bracket 9 is installed between the bottom side ends of the left end plate 5 and the right end plate 2, and a plurality of parallel and spaced sensors 10 are installed on the sensor bracket 9. During actual operation, the moving positions of the top plate 8 and the layer plate 3 can be sensed by the plurality of parallel and spaced sensors 10 installed on the sensor bracket 9.
[0025] In this embodiment, the actual working process is as follows:
[0026] (1) Initial state: the layer plate 3 is open, and the moving plate 353 in the wedge block up and down moving assembly 35 is at the initial position at the bottom, corresponding to the PCB board 34 being lower than the silicone pad 31.
[0027] (2) Some layers 3 are filled with batteries, while others are empty. In this case, the fixture is not full.
[0028] (3) The servo motor 1 starts to push the top plate 8 to apply pressure, and the layer plates 3 are pressed together. Some of the layer plates 3 have soft-pack batteries 11 and some do not. The layer plates 3 are in contact with each other, the pressing block 36 is compressed, and the PCB board 34 does not extend to form pressure with the pole ears of the soft-pack batteries 11.
[0029] (4) The linkage plate 6 moves upward, driving the movable plate 353 in the wedge block vertical moving assembly 35 to move upward a certain distance. The PCB board 34 extends out at the position where there is a battery to form a press fit with the battery ear. At the position where there is no battery, the PCB board 34 extends out to press against the pressure block 36. The buffer compression spring 352 installed at the joint between the wedge block 351 and the movable plate 353 is compressed.
[0030] (6) In the position without the battery, the PCB board 34 is only subjected to the pressure of the buffer compression spring 352. There is no force from the servo motor 1 to push the layer board 3 to press together, so the PCB board 34 will not be damaged, thereby achieving compatibility with the situation of not being full.
[0031] The soft-pack battery clamp has a simple structure, reasonable design, and easy operation. In the actual clamping process, when the clamp is not full, there is no need to place dummy batteries, and the clamping operation can be achieved without causing damage to the clamp, and the clamping efficiency is high.
[0032] The above is only a preferred embodiment of the present invention, but the present invention should not be limited to the contents disclosed in the embodiment and the drawings, so any equivalent or modification completed without departing from the spirit disclosed in the present invention shall fall within the scope of protection of the present invention.
Claims
1. A soft pack battery fixture, comprising: A left end plate and a right end plate, multiple support columns and multiple screw rods are installed between the left end plate and the right end plate, the top plate is connected to the multiple screw rods through a screw rod pair, the servo motor is installed on the right end plate and connected to the screw rod, multiple shaft rods are also installed between the left end plate and the right end plate, and multiple layer plates that can move along the shaft rods are installed side by side and at intervals on the shaft rods, characterized in that: the layer plate includes a silicone pad, a pressure block is installed on the top of the silicone pad, shaft sleeves are provided on both ends of the silicone pad, the shaft sleeves are connected to the shaft rod, a guide rail is installed below the shaft sleeve, a wedge block up and down moving assembly is installed on the guide rail, a PCB board is installed on one side of the wedge block up and down moving assembly, and a linkage plate is installed below the wedge block up and down moving assembly.
2. The soft pack battery fixture according to claim 1, characterized in that: The wedge block moving up and down assembly includes a moving plate, a sliding block is installed on the side end of the moving plate, a follower bearing is installed on the sliding block, and the follower bearing is embedded and installed on the guide rail. A wedge block is installed on the upper end of the moving plate, and a buffer compression spring is installed at the joint between the wedge block and the moving plate. The PCB board is installed above the moving plate, and the linkage plate is installed below the moving plate.
3. The soft pack battery fixture according to claim 1, characterized in that: A sensor bracket is installed between the bottom side ends of the left end plate and the right end plate, and a plurality of sensors distributed in parallel and at intervals are installed on the sensor bracket.