Ceramic vacuum pug mill with cutting and discharging functions

By designing a semicircular pallet and cutting frame in a ceramic vacuum mud training machine, combining sliding rollers and telescopic cylinders, automatic cutting and material conveying of mud blocks is achieved, solving the problem of manual cutting in the prior art, and improving operating efficiency and practicality.

CN222628155UActive Publication Date: 2025-03-18JIANGXI JIASHUN PORCELAIN IND CO LTD
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Patent Information

Application Number
CN202420392744.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-03-18
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The existing ceramic vacuum clay training machine requires manual cutting and processing when discharged, which is inconvenient to operate and time-consuming and labor-consuming. The existing device has a complex structure and low cutting efficiency.

Method used

A ceramic vacuum mud training machine with cutting and discharge function is designed, using a semi-circular pallet and cutting frame structure, automatic feeding and cutting of mud blocks is realized through sliding rollers, and stamping and cutting using telescopic cylinders and motor-driven mud cutting lines.

Benefits of technology

It realizes automatic cutting and material conveying of mud blocks, saves time and effort, simplifies the operation process, and improves cutting efficiency and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic vacuum pug mill with cutting and discharging functions, which comprises a base and a vacuum pug mill body, the vacuum pug mill body is arranged at the top of the base, a semi-circular supporting plate is arranged on the bottom side of the outer wall of a pug outlet of the vacuum pug mill body, a cutting frame is arranged on the rear side of the semi-circular supporting plate, and the cutting frame is arranged on the bottom side of the outer wall of the pug outlet of the vacuum pug mill body. A worker does not need to buckle a columnar mud block from a semicircular supporting plate, the columnar mud block can automatically slide downwards to complete material receiving under the action of a sliding roller, the worker does not need to lift the extruded columnar mud block in the whole process, time and labor are saved, the columnar mud block is punched and cut through a mud cutting line connected with the bottom of a lifting plate, and the working efficiency is improved. The design structure is simpler, cutting operation is faster and more efficient, the position of a mud cutting line is flexibly adjusted above the semicircular supporting plate, extruded mud blocks can be cut for multiple times, and practicability is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vacuum clay kneading machines, in particular to a ceramic vacuum clay kneading machine with a cutting and discharging function. Background Art

[0002] Vacuum clay kneading is an indispensable processing technology in the production of ceramics. Its function is to evenly stir the clay used for rolling, evenly distribute the moisture, extract the air wrapped in the clay, and make the pressed product more solid. The existing vacuum clay kneading is completed by using a vacuum clay kneading machine. The usual vacuum clay kneading machine is composed of a feeding part, a discharging part, a vacuum chamber and a transmission device.

[0003] In the prior art, the clay needs to be manually cut, processed and collected when it is discharged from the clay training machine, which is not only inconvenient to operate, but also causes a waste of manpower and material resources. Application No. 202121812092.5 discloses a vacuum clay training machine for ceramic clay, including a machine body, a crushing barrel welded at the mud inlet of the machine body, a vertical cutting device rotatably installed inside the upper end of the crushing barrel, and a cross-cutting device rotatably installed inside the lower end of the crushing barrel, the cross-cutting device consists of a mounting groove, a gear ring, and a cutting fan, the mounting groove is opened inside the crushing barrel, the gear ring is rotatably engaged with the inside of the mounting groove, the cutting fan is fixedly installed on the inner side of the gear ring, a drive box is fixedly installed on one side of the outside of the crushing barrel, and a mounting plate is fixedly welded on the outside of the mud outlet of the machine body; the cutting device of the above-mentioned device has a complicated structure, the rising speed of the U-shaped gear bar cannot quickly cut the material, and when cutting the clay material of a certain length, the staff needs to manually support the mud column to connect the material, which is time-consuming and labor-intensive.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a ceramic vacuum clay kneading machine with a cutting and discharging function to overcome the above technical problems existing in the existing related technology.

[0006] To this end, the specific technical solutions adopted by the utility model are as follows:

[0007] A ceramic vacuum clay kneading machine with cutting and discharging functions comprises a base and a vacuum clay kneading machine body, wherein the vacuum clay kneading machine body is arranged on the top of the base, a semicircular support plate is provided on the bottom side of the outer wall of the mud outlet nozzle of the vacuum clay kneading machine body, and a cutting frame is provided on the rear side of the semicircular support plate.

[0008] Preferably, installation grooves are respectively dug at the front and rear inner walls of the semicircular support plate, sliding rollers are connected between the inner walls of the installation grooves through bearings, a first telescopic cylinder is provided on the bottom side of the semicircular support plate, hinge shafts are respectively provided on the left side and the outer side of the movable end of the first telescopic cylinder, and are respectively connected to the right side of the base and the right side of the bottom of the semicircular support plate through the hinge shafts.

[0009] Preferably, a movable shaft is symmetrically provided on the left side of the inner wall of the semicircular support plate, the inner end of the movable shaft is connected to both sides of the outer wall of the mud outlet nozzle of the vacuum mud kneading machine body through bearings, and an adjustment seat is fixedly connected to the middle part of the rear side of the semicircular support plate.

[0010] Preferably, the cutting frame includes a column and an L-shaped cross plate, the top of the column is fixedly connected to the L-shaped cross plate, a second telescopic cylinder is fixedly connected to the middle of the top side of the L-shaped cross plate, the movable end of the second telescopic cylinder passes through the bottom side of the L-shaped cross plate and is fixedly connected to a lifting plate, a cutting line is provided on the bottom side of the lifting plate, and both ends of the cutting line are fixedly connected to the two sides of the bottom of the lifting plate.

[0011] Preferably, a motor is fixedly connected to the left side of the adjustment seat, a rectangular groove is dug on the top of the adjustment seat, a threaded rod is connected to the right side of the inner wall of the rectangular groove through a bearing, guide rods are provided on both sides of the threaded rod, and moving blocks are sleeved on the outer side of the threaded rod and the guide rod.

[0012] Preferably, the output shaft of the motor is fixedly connected to the left end of the threaded rod, the top side of the moving block is fixedly connected to the bottom end of the column, a nut is provided inside the moving block through a bearing, and the nut is threadedly connected to the threaded rod through a matching thread.

[0013] The beneficial effects of the utility model are as follows: there is no need for workers to deduct the columnar mud blocks from the semicircular support plate, and the columnar mud blocks can be automatically dropped down by the action of the sliding roller to complete the material connection. There is no need for workers to lift the extruded columnar mud blocks throughout the whole process, which saves time and effort, and the mud cutting line connected to the bottom of the lifting plate can be used to punch and cut the columnar mud blocks. The design structure is simpler, the cutting operation is faster and more efficient, and the position of the mud cutting line can be flexibly adjusted above the semicircular support plate, and the extruded mud blocks can be cut multiple times, thereby greatly improving the practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1It is a schematic diagram of the overall structure of a ceramic vacuum clay kneading machine with cutting and discharging functions according to an embodiment of the utility model;

[0016] Figure 2 It is a schematic diagram of the appearance structure of a semicircular support plate of a ceramic vacuum clay making machine with a cutting and discharging function according to an embodiment of the utility model;

[0017] Figure 3 It is a schematic diagram of the appearance structure of a cutting frame of a ceramic vacuum clay kneading machine with a cutting and discharging function according to an embodiment of the utility model;

[0018] Figure 4 It is a schematic diagram of the internal structure of an adjustment seat of a ceramic vacuum clay kneading machine with a cutting and discharging function according to an embodiment of the utility model.

[0019] In the figure:

[0020] 1. Base; 2. Vacuum mud kneading machine body; 3. Semicircular support plate; 4. Cutting frame; 5. Installation groove; 6. Sliding roller; 7. First telescopic cylinder; 8. Hinge shaft; 9. Movable shaft; 10. Adjustment seat; 11. Column; 12. L-shaped horizontal plate; 13. Second telescopic cylinder; 14. Lifting plate; 15. Mud cutting line; 16. Motor; 17. Rectangular groove; 18. Threaded rod; 19. Guide rod; 20. Moving block. DETAILED DESCRIPTION

[0021] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0022] According to an embodiment of the utility model, a ceramic vacuum clay kneading machine with a cutting and discharging function is provided.

[0023] Embodiment 1

[0024] like Figure 1-4As shown, according to an embodiment of the utility model, a ceramic vacuum mud kneading machine with a cutting and discharging function comprises a base 1 and a vacuum mud kneading machine body 2. The vacuum mud kneading machine body 2 is arranged on the top of the base 1. A semicircular support plate 3 is provided on the bottom side of the outer wall of the mud outlet nozzle of the vacuum mud kneading machine body 2. A cutting frame 4 is provided on the rear side of the semicircular support plate 3. Installation grooves 5 are respectively dug at the front and rear of the inner wall of the semicircular support plate 3. A sliding roller 6 is connected between the inner walls of the installation grooves 5 through bearings. A first telescopic cylinder 7 is provided on the bottom side of the semicircular support plate 3. Hinge shafts 8 are respectively provided on the left side and the outer side of the movable end of the first telescopic cylinder 7, and are respectively connected to the right side of the base 1 and the right side of the bottom of the semicircular support plate 3 through the hinge shafts. Active shafts 9 are symmetrically provided on the left side of the inner wall of the semicircular support plate 3. The inner end of the active shaft 9 is connected to the two sides of the outer wall of the mud outlet nozzle of the vacuum mud kneading machine body 2 through bearings. An adjusting seat 10 is fixedly connected to the middle part of the rear side of the semicircular support plate 3. The mud machine body 2 expels the air from the mud block through vacuum, and then squeezes out the columnar mud block through the mud outlet nozzle of the vacuum mud kneading machine body 2. The mud column will fall into the semicircular support plate 3, and then the sliding roller 6 on the inner wall of the semicircular support plate 3 slides the mud column to the right to feed the material, so that the semicircular support plate 3 can lift the extruded mud column, and the staff does not need to lift the extruded mud column for a long time, which effectively avoids the mud column from breaking due to the staff's hand slip or the columnar mud block from bending and deformation. After cutting to a suitable length, the first telescopic cylinder 7 is started, and the movable end of the first telescopic cylinder 7 adjusts the semicircular support plate 3 downward to make the semicircular support plate 3 tilted, and the staff does not need to deduct the columnar mud block from the semicircular support plate 3. The columnar mud block can automatically slide down under the action of the sliding roller 6 to complete the material connection, and the staff does not need to lift the extruded columnar mud block throughout the whole process, which saves time and effort.

[0025] Embodiment 2

[0026] like Figure 1-4 As shown, according to an embodiment of the utility model, a ceramic vacuum mud making machine with a cutting and discharging function comprises a base 1 and a vacuum mud making machine body 2. The vacuum mud making machine body 2 is arranged on the top of the base 1. A semicircular support plate 3 is arranged on the bottom side of the outer wall of the mud outlet nozzle of the vacuum mud making machine body 2. A cutting frame 4 is arranged on the rear side of the semicircular support plate 3. The cutting frame 4 comprises a column 11 and an L-shaped horizontal plate 12. The top of the column 11 is fixedly connected to the L-shaped horizontal plate 12. A second telescopic cylinder 13 is fixedly connected to the middle part of the top side of the L-shaped horizontal plate 12. The second telescopic cylinder 13 is fixedly connected to the middle part of the top side of the L-shaped horizontal plate 12. The movable end of the cylinder 13 passes through the bottom side of the L-shaped horizontal plate 12 and is fixedly connected with a lifting plate 14. A cutting line 15 is provided on the bottom side of the lifting plate 14. Both ends of the cutting line 15 are fixedly connected to the two sides of the bottom of the lifting plate 14. After the columnar mud block is squeezed out to a suitable length, the second telescopic cylinder 13 is started, so that the movable end of the second telescopic cylinder 13 drives the lifting plate 14 to punch downward, so that the cutting line 15 connected to the bottom of the lifting plate 14 punches and cuts the columnar mud block. The design structure is simpler, and the cutting operation is faster and more efficient.

[0027] Embodiment 3

[0028] like Figure 1-4 As shown, according to an embodiment of the utility model, a ceramic vacuum mud kneading machine with a cutting and discharging function includes a base 1 and a vacuum mud kneading machine body 2. The vacuum mud kneading machine body 2 is arranged on the top of the base 1. A semicircular support plate 3 is provided on the bottom side of the outer wall of the mud outlet nozzle of the vacuum mud kneading machine body 2. A cutting frame 4 is provided on the rear side of the semicircular support plate 3. A motor 16 is fixedly connected to the left side of the adjustment seat 10. A rectangular groove 17 is dug on the top of the adjustment seat 10. A threaded rod 18 is connected to the right side of the inner wall of the rectangular groove 17 through a bearing. Guide rods 19 are provided on both sides of the threaded rod 18. A moving block 20 is sleeved on the outer side of the threaded rod 18 and the guide rod 19. The output shaft of the motor 16 is connected to the threaded rod 1 8 is fixedly connected at the left end, the top side of the moving block 20 is fixedly connected to the bottom end of the column 11, a nut is provided inside the moving block 20 through a bearing, and the nut is threadedly connected to the threaded rod 18. When a longer columnar mud block is taken from the semicircular support plate 3 and needs to be cut again to an equidistant length, the motor 16 is controlled to be started, and the output shaft of the motor 16 drives the threaded rod 18 to rotate, so that the moving block 20 outside the threaded rod 18 and the guide rod 19 drives the column 11 of the cutting frame 4 to move horizontally, so that the position of the cutting line 15 can be flexibly adjusted above the semicircular support plate 3, and the extruded mud block can be cut multiple times, and the practicality is greatly improved.

[0029] In summary, with the help of the above-mentioned technical scheme of the utility model, when this device is in use, the vacuum mud kneading machine body 2 will expel the air from the mud block through the vacuum, and then squeeze out the columnar mud block through the mud outlet nozzle of the vacuum mud kneading machine body 2, and the mud column will fall inside the semicircular support plate 3, and then the sliding roller 6 on the inner wall of the semicircular support plate 3 will slide the mud column to the right to feed the material, so that the semicircular support plate 3 can lift the extruded mud column, and the staff does not need to lift the extruded mud column for a long time. After the columnar mud block is extruded to a suitable length, the second telescopic cylinder 13 is started, so that the movable end of the second telescopic cylinder 13 drives the lifting plate 14 to punch downward, so that the mud cutting line 15 connected to the bottom of the lifting plate 14 punches and cuts the columnar mud block, and after cutting to a suitable length After the degree is reached, the first telescopic cylinder 7 is started, and the movable end of the first telescopic cylinder 7 adjusts the semicircular support plate 3 downward to make the semicircular support plate 3 in an inclined state. There is no need for staff to deduct the columnar mud blocks from the semicircular support plate 3. The columnar mud blocks can automatically slide down under the action of the sliding roller 6 to complete the material connection. When the longer columnar mud blocks are received in the semicircular support plate 3 and need to be cut again to equal lengths, the motor 16 is controlled to be started, and the output shaft of the motor 16 drives the threaded rod 18 to rotate, so that the moving block 20 outside the threaded rod 18 and the guide rod 19 drives the column 11 of the cutting frame 4 to move horizontally, so that the position of the cutting line 15 can be flexibly adjusted above the semicircular support plate 3, and the extruded mud blocks can be cut multiple times.

[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A ceramic vacuum clay making machine with cutting and discharging function, comprising a base (1) and a vacuum clay making machine body (2), characterized in that: The vacuum mud making machine body (2) is arranged on the top of the base (1), a semicircular support plate (3) is arranged on the bottom side of the outer wall of the mud outlet nozzle of the vacuum mud making machine body (2), and a cutting frame (4) is arranged on the rear side of the semicircular support plate (3); The inner wall of the semicircular support plate (3) is respectively provided with mounting grooves (5) at the front and rear, and a sliding roller (6) is connected between the inner walls of the mounting grooves (5) via a bearing. A first telescopic cylinder (7) is provided at the bottom side of the semicircular support plate (3), and hinge shafts (8) are respectively provided at the left side and the outer side of the movable end of the first telescopic cylinder (7), and are respectively connected to the right side of the base (1) and the right side of the bottom of the semicircular support plate (3) via the hinge shafts.

2. A ceramic vacuum clay making machine with cutting and discharging function according to claim 1, characterized in that: A movable shaft (9) is symmetrically arranged on the left side of the inner wall of the semicircular support plate (3), and the inner end of the movable shaft (9) is connected to the two sides of the outer wall of the mud outlet nozzle of the vacuum mud extruder body (2) through a bearing. An adjustment seat (10) is fixedly connected to the middle part of the rear side of the semicircular support plate (3).

3. A ceramic vacuum clay making machine with cutting and discharging function according to claim 2, characterized in that: The cutting frame (4) comprises a column (11) and an L-shaped horizontal plate (12). The top of the column (11) is fixedly connected to the L-shaped horizontal plate (12). A second telescopic cylinder (13) is fixedly connected to the middle of the top side of the L-shaped horizontal plate (12). The movable end of the second telescopic cylinder (13) passes through the bottom side of the L-shaped horizontal plate (12) and is fixedly connected to a lifting plate (14). A cutting line (15) is provided on the bottom side of the lifting plate (14). The two ends of the cutting line (15) are fixedly connected to the two sides of the bottom of the lifting plate (14).

4. A ceramic vacuum clay making machine with cutting and discharging function according to claim 3, characterized in that: A motor (16) is fixedly connected to the left side of the adjustment seat (10), a rectangular groove (17) is excavated on the top of the adjustment seat (10), a threaded rod (18) is connected to the right side of the inner wall of the rectangular groove (17) via a bearing, guide rods (19) are provided on both sides of the threaded rod (18), and a moving block (20) is sleeved on the outer sides of the threaded rod (18) and the guide rod (19).

5. A ceramic vacuum clay making machine with cutting and discharging function according to claim 4, characterized in that: The output shaft of the motor (16) is fixedly connected to the left end of the threaded rod (18), the top side of the moving block (20) is fixedly connected to the bottom end of the column (11), a nut is provided inside the moving block (20) through a bearing, and the nut is threadably connected to the threaded rod (18) through the nut.

Citation Information

Patent Citations

  • Vacuum pug mill for ceramic pug

    CN215319537U