Plastic extruding machine for plastic pipe production

By designing the sub-zone heating and automatic mixing and unloading functions in the plastic pipe production extruder, the problems of power loss and single functions of existing equipment are solved, and a more efficient production process and cost-reducing effect is achieved.

CN222628543UActive Publication Date: 2025-03-18GUANGDONG HENGCHANG PLASTIC PIPE CO LTD
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Patent Information

Application Number
CN202420328277.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-22
Publication Date
2025-03-18
Estimated Expiration
2034-02-22

AI Technical Summary

Technical Problem

The heating structure of the existing plastic pipe production extruder is simple and cannot be heated separately, resulting in increased power loss and cost. At the same time, the function is single, and it is impossible to mix automatically and load quantitatively.

Method used

An extruder including an extrusion body, a heating pipe, a cooling pipe, a raw material barrel and a driving system is designed. There are multiple sets of heating rods and annular temperature sensors in the heating pipe, which can heat raw materials in different areas; there are mixing rods and cutting winch wheels in the raw material barrel to realize automatic stirring and mixing and quantitative cutting.

Benefits of technology

Through the functions of sub-zone heating and automatic mixing and cutting, the power consumption and production cost of the extruder are reduced, and the production efficiency and equipment functionality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic pipe production, in particular to a plastic extruding machine for plastic pipe production. According to the technical scheme, the extrusion molding device comprises an extrusion molding body and a raw material barrel, a heating pipe and a cooling pipe are fixedly installed in the extrusion molding body, driving reels are rotationally installed on the inner wall of the heating pipe and the inner wall of the cooling pipe, and a driving motor with the output end connected with the driving reels is fixedly installed on one side of the extrusion molding body; a plurality of sets of heating rods are fixedly installed in the heating pipe at equal intervals, and annular temperature sensors are fixedly installed between the heating rods. Through the combination of various structures, the plastic extruding machine can be used for heating and melting raw materials in different areas, the electric energy consumption during the operation of the plastic extruding machine can be reduced by adjusting the operation power of the heating rods in different areas, and the cost is reduced under the condition that the normal operation of the plastic extruding machine is not influenced; and the plastic extruding machine can automatically mix and discharge various raw materials, so that the functionality of the plastic extruding machine is improved, and the limitation during use is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic pipe production, in particular to an extruder for producing plastic pipes. Background Art

[0002] Plastic pipe is a tubular product made of plastic material. It has the advantages of light weight, corrosion resistance, high temperature resistance, high pressure resistance, smooth surface, easy installation and maintenance, etc. Therefore, it has been widely used in construction, water conservancy, chemical industry, electric power and other fields. An extruder is needed for the production and processing of plastic pipes. The "a kind of extruder for plastic pipe production" disclosed in the application number "CN218196807U" has solved the technical disadvantages of requiring other equipment to cooperate with the extruder, but in actual use, extruders with similar structures still have many defects. For example, the overall heating structure is relatively simple, and it does not have the function of heating the raw materials in different areas when in use. Therefore, when the heating mechanism of the extruder is operating at full power, it will increase the loss and waste of electric energy, resulting in an increase in the cost of plastic pipe production; at the same time, the function is relatively single, and it does not have the function of automatic mixing and quantitative feeding of different raw materials during operation, so it is necessary to design a plastic pipe production extruder. Utility Model Content

[0003] The purpose of the utility model is to provide a plastic pipe production extruder to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plastic pipe production extruder, comprising an extrusion body and a raw material barrel, wherein a heating tube and a cooling tube are respectively fixedly installed inside the extrusion body, and a driving reel is rotatably installed on the inner walls of the heating tube and the cooling tube, and a driving motor whose output end is connected to the driving reel is fixedly installed on one side of the extrusion body, a plurality of groups of heating rods are fixedly installed at equal distances inside the heating tube, and annular temperature sensors are fixedly installed between the heating rods, a water hole is opened in the spiral of the cooling tube, a feeding tube is fixedly installed at the bottom of the raw material barrel, and a power motor is fixedly installed at the central position of the top of the raw material barrel, the output end of the power motor is fixedly installed with a shaft extending to the inside of the raw material barrel, a stirring rod is fixedly installed above the outside of the shaft, and a feeding reel is fixedly installed below the outside of the shaft.

[0005] A plastic pipe production extruder using the technical solution can heat and melt the production raw materials through the multiple sets of heating rods inside the heating pipe. At the same time, the multiple sets of heating rods adjust the operating power of each according to the melting point of the production raw materials. Through the process of preheating first and then heating and melting, the operating power of the heating rods increases successively. By controlling the operating power of the heating rods, the power consumption of the extruder during operation can be reduced, thereby saving costs without affecting the operation of the extruder. Multiple sets of annular temperature sensors can measure the raw material temperature at different positions of the heating pipe, so that the data detected by the annular temperature sensors facilitate the control system of the extruder to automatically control the operating power of the multiple sets of heating rods, so that the heating rods can be at the optimal operating power;

[0006] The driving motor drives the driving reel to rotate inside the extrusion body, so that the driving reel can drive the raw material liquid that is heated and melted in the heating tube, and the water hole inside the cooling tube is convenient for the circulation of the cooling liquid, so that the melted raw material liquid can be initially cooled and cooled by the cooling liquid circulating in the cooling tube and the water hole, so that the extrusion head and the molding mold can extrude and mold the cooled raw material liquid, and the raw material barrel can store a variety of production raw materials. The power motor drives the stirring rod to rotate inside the raw material barrel through the shaft, so that the various raw materials in the raw material barrel can be stirred and mixed through the stirring rod, and the power motor drives the unloading reel to rotate inside the unloading tube through the shaft, so that the unloading reel can quantitatively discharge the raw materials after being evenly stirred, thereby realizing the functions of automatic stirring and mixing and quantitative feeding of raw materials.

[0007] Preferably, support seats are fixedly installed on both sides of the bottom of the extruder body, and a fixing plate is fixedly installed on the bottom of the support seat, and a shock-absorbing pad is fixedly installed on the bottom of the fixing plate. The support seat can support the extruder during operation, the fixing plate can fix the bottom of the support seat, and the shock-absorbing pad can perform shock-absorbing treatment on the bottom of the extruder when it is supported and fixed.

[0008] Preferably, an extrusion head is fixedly installed on the other side of the extrusion body, and a forming die is fixedly installed on the other side of the extrusion head. The extrusion head and the forming die perform extrusion forming processing on the cooled raw material liquid.

[0009] Preferably, two sets of connecting pipes are fixedly installed on the other side of the bottom of the extruded body, and a butt joint is fixedly installed at the bottom of the connecting pipe. The two sets of connecting pipes are respectively connected to the external coolant equipment and the recovery equipment, so that the external coolant can enter and discharge the water hole through the connecting pipe.

[0010] Preferably, both sides of the top of the raw material barrel are fixedly installed with feed pipes, which can be connected to external raw material pipelines, so that the production raw materials can be directly injected into the interior of the raw material barrel.

[0011] Preferably, a scalding shield is fixedly installed on one side of the front and back of the extruder body, and air holes are arranged at equal distances on the surface of the scalding shield. The scalding shield can insulate and prevent scalding of the outside of the extruder during operation, and the air holes can ventilate and dissipate heat during operation of the extruder.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. By setting the cooperation between the extrusion body and the heating tube, heating rod and annular temperature sensor, the extrusion body can perform extrusion molding on the plastic tube, the heating tube and heating rod can heat the production raw materials, and at the same time, by adjusting the operating power of the heating rod, the raw materials can be heated and melted in different areas. By adjusting the operating power of the heating rod in different areas, the power consumption of the extruder during operation can be reduced, and the cost can be reduced without affecting the normal operation of the extruder. At the same time, the annular temperature sensor can measure the temperature of the heated raw materials in different areas. By measuring the temperature of the heated raw materials in different areas, the accuracy of temperature monitoring is increased, which is convenient for the extruder to extrude and mold the plastic tube in the best state.

[0014] 2. By setting the coordination between the raw material barrel, the stirring rod and the unloading reel, the raw material barrel can store a variety of production raw materials, the stirring rod can stir and mix a variety of production raw materials, and the unloading reel can quantitatively discharge the production raw materials after the mixing and stirring is completed, thereby realizing the functions of automatic mixing and unloading, increasing the functionality of the extruder, and reducing the limitations during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the extruded main body of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the raw material barrel of the utility model;

[0018] Figure 4 It is a side structural schematic diagram of the utility model;

[0019] Figure 5 This is a schematic diagram of the cross-sectional structure of the heating tube of the present utility model.

[0020] In the figure: 1. Support seat; 101. Fixed plate; 102. Shock-absorbing pad; 2. Extrusion body; 201. Anti-scalding cover; 202. Air vent; 3. Extrusion head; 301. Forming mold; 4. Driving motor; 401. Driving reel; 5. Raw material barrel; 501. Feeding pipe; 502. Feeding pipe; 6. Power motor; 601. Shaft; 602. Stirring rod; 603. Feeding reel; 7. Cooling pipe; 701. Water hole; 702. Connecting pipe; 703. Butt joint; 8. Heating pipe; 801. Heating rod; 802. Ring temperature sensor. DETAILED DESCRIPTION

[0021] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0022] Embodiment 1

[0023] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a plastic pipe production extruder proposed by the utility model comprises an extrusion body 2 and a raw material barrel 5, wherein a heating tube 8 and a cooling tube 7 are respectively fixedly installed inside the extrusion body 2, and a driving reel 401 is rotatably installed on the inner walls of the heating tube 8 and the cooling tube 7, and a driving motor 4 connected with the driving reel 401 at the output end is fixedly installed on one side of the extrusion body 2, and a plurality of groups of heating rods 801 are fixedly installed at equal distances inside the heating tube 8, and an annular temperature sensor 802 is fixedly installed between the heating rods 801, and a water hole 701 is opened in the spiral of the cooling tube 7, a feeding tube 501 is fixedly installed at the bottom of the raw material barrel 5, and a power motor 6 is fixedly installed at the central position of the top of the raw material barrel 5, and a shaft 601 extending to the inside of the raw material barrel 5 is fixedly installed at the output end of the power motor 6, a stirring rod 602 is fixedly installed above the outside of the shaft 601, and a feeding reel 603 is fixedly installed below the outside of the shaft 601;

[0024] A support seat 1 is fixedly installed on both sides of the bottom of the extrusion body 2, and a fixed plate 101 is fixedly installed on the bottom of the support seat 1, a shock-absorbing pad 102 is fixedly installed on the bottom of the fixed plate 101, an extrusion head 3 is fixedly installed on the other side of the extrusion body 2, and a molding mold 301 is fixedly installed on the other side of the extrusion head 3.

[0025] The working principle of the plastic pipe production extruder based on Example 1 is: the heating tube 8 can heat and melt the production raw materials through the multiple groups of heating rods 801 inside, and the multiple groups of heating rods 801 adjust the operating power of each according to the melting point of the production raw materials. Through the process of preheating first and then heating and melting, the operating power of the heating rods 801 increases successively. By controlling the operating power of the heating rods 801, the power consumption of the extruder during operation can be reduced, thereby saving costs without affecting the operation of the extruder. The multiple groups of annular temperature sensors 802 can measure the raw material temperature at different positions of the heating tube 8, so that the data detected by the annular temperature sensors 802 are convenient for the control system of the extruder to automatically control the operating power of the multiple groups of heating rods 801, so that the heating rods 801 can be at the optimal operating power;

[0026] The driving motor 4 drives the driving reel 401 to rotate inside the extrusion body 2, so that the driving reel 401 can drive the raw material liquid heated and melted in the heating tube 8, and the water hole 701 inside the cooling tube 7 is convenient for the cooling liquid to circulate, so that the cooling liquid flowing through the cooling tube 7 and the water hole 701 can perform preliminary cooling and cooling treatment on the melted raw material liquid, which is convenient for the extrusion head 3 and the molding mold 301 to extrude and mold the cooled raw material liquid. The raw material barrel 5 can store a variety of production raw materials. The power motor 6 drives the stirring rod 602 through the shaft 601 to The raw material barrel 5 rotates internally, so that the various raw materials in the raw material barrel 5 can be stirred and mixed through the stirring rod 602, and the power motor 6 drives the unloading reel 603 to rotate inside the unloading pipe 501 through the shaft 601, so that the unloading reel 603 can discharge the raw materials after being evenly stirred in a quantitative manner, realizing the functions of automatic stirring and mixing and quantitative feeding of raw materials, the support seat 1 can support the extruder during operation, the fixed plate 101 can fix the bottom of the support seat 1, and the shock-absorbing pad 102 can perform shock-absorbing treatment on the bottom of the extruder when it is supported and fixed.

[0027] Embodiment 2

[0028] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the utility model proposes a plastic tube production extruder. Compared with the first embodiment, this embodiment also includes: two sets of connecting pipes 702 are fixedly installed on the other side of the bottom of the extrusion body 2, and the bottom of the connecting pipe 702 is fixedly installed with a docking joint 703, both sides of the top of the raw material barrel 5 are fixedly installed with a feed pipe 502, and one side of the front and back of the extrusion body 2 is fixedly installed with an anti-scalding cover 201, and the surface of the anti-scalding cover 201 is equidistantly provided with air holes 202.

[0029] In this embodiment, Figure 2 As shown, the two groups of connecting pipes 702 are connected to the external cooling liquid equipment and the recovery equipment respectively, so that the external cooling liquid can enter and be discharged from the water hole 701 through the connecting pipe 702; Figure 1 and Figure 3 , Figure 4 As shown, the feed pipe 502 can be connected to an external raw material pipeline, so as to facilitate the production of raw materials directly injected into the interior of the raw material barrel 5; Figure 1 and Figure 4 As shown, the anti-scalding cover 201 can insulate and prevent scalding of the exterior of the extruder when it is in operation, and the air holes 202 can provide ventilation and heat dissipation for the extruder when it is in operation.

[0030] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A plastic pipe production extruder, comprising an extruder body (2) and a raw material barrel (5), characterized in that: A heating tube (8) and a cooling tube (7) are fixedly installed inside the extrusion body (2), and a driving reel (401) is rotatably installed on the inner walls of the heating tube (8) and the cooling tube (7). A driving motor (4) whose output end is connected to the driving reel (401) is fixedly installed on one side of the extrusion body (2). A plurality of groups of heating rods (801) are fixedly installed at equal distances inside the heating tube (8), and an annular temperature sensor (802) is fixedly installed between the heating rods (801). The cooling tube (7) is spirally opened with a water hole (701), a discharge tube (501) is fixedly installed at the bottom of the raw material barrel (5), and a power motor (6) is fixedly installed at the central position of the top of the raw material barrel (5), the output end of the power motor (6) is fixedly installed with a shaft (601) extending into the raw material barrel (5), a stirring rod (602) is fixedly installed above the outside of the shaft (601), and a discharge reel (603) is fixedly installed below the outside of the shaft (601).

2. A plastic pipe production extruder according to claim 1, characterized in that: A support seat (1) is fixedly installed on both sides of the bottom of the extruded main body (2), a fixing plate (101) is fixedly installed on the bottom of the support seat (1), and a shock absorbing pad (102) is fixedly installed on the bottom of the fixing plate (101).

3. A plastic pipe production extruder according to claim 1, characterized in that: An extrusion head (3) is fixedly mounted on the other side of the extrusion body (2), and a forming die (301) is fixedly mounted on the other side of the extrusion head (3).

4. A plastic pipe production extruder according to claim 1, characterized in that: Two groups of connecting pipes (702) are fixedly installed on the other side of the bottom of the extruded main body (2), and a docking joint (703) is fixedly installed on the bottom of the connecting pipe (702).

5. A plastic pipe production extruder according to claim 1, characterized in that: Feed pipes (502) are fixedly installed on both sides of the top of the raw material barrel (5).

6. A plastic pipe production extruder according to claim 1, characterized in that: The front and back sides of the extruded body (2) are both fixedly mounted with anti-scalding covers (201), and the surface of the anti-scalding covers (201) is provided with vent holes (202) at equal distances.

Citation Information

Patent Citations

  • Plastic extruding machine for plastic pipe production

    CN218196807U