Living mite weighing and bottling machine
By designing a live mites weighing and bottling machine, automatic weighing and bottling is achieved using the limiting mechanism, lifting mechanism and transverse shifting mechanism, the problems of low efficiency and poor accuracy of traditional bottling methods are solved, and production efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202420622993.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The traditional veterinary bottling method relies on manual weighing and bottling, which has low efficiency and poor accuracy, and cannot meet the needs of large-scale production. The existing weighing and bottling devices lack automatic weighing and bottling functions, which requires manual operation and is time-consuming and labor-intensive.
A live mite weighing and bottling machine is designed, using a second limiting mechanism to block the movement of the packaging bottle. Through the coordinated operation of the lifting and transverse movement mechanism, the packaging bottle is lifted. While the material suction machine is bottled, the weighing sensor realizes automatic weighing and bottling.
The automated weighing and bottling process is realized, which improves work efficiency, reduces the time and energy of manual operation, and meets the needs of large-scale production.
Smart Images
Figure CN222629600U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of predatory mite breeding technology, specifically relating to a live mite weighing and bottling machine. Background Technology
[0002] When bottling live mites, the mites need to be weighed to ensure that each bottle has the same weight. Traditional weighing and bottling methods usually involve manual weighing on an electronic scale before filling the bottles. This method is inefficient, has poor bottling accuracy, and cannot meet the needs of large-scale production. Existing weighing and bottling devices do not have automatic weighing and bottling functions, requiring manual operation, which is time-consuming, labor-intensive, and inefficient, thus affecting production efficiency. Summary of the Invention
[0003] To overcome the shortcomings of traditional weighing and bottling methods, which typically involve manual weighing on electronic scales before filling into bottles, resulting in low efficiency, poor bottling accuracy, and inability to meet the needs of large-scale production, this invention provides a live mite weighing and bottling machine. This machine features a second limiting mechanism to prevent the bottles from moving on the conveyor mechanism. Through the coordinated operation of a lifting mechanism and a lateral movement mechanism, the bottles are lifted. Simultaneously, a suction machine extracts live mites for bottling while weighing them using a weighing sensor, achieving automatic weighing and bottling. This saves time and labor, improves work efficiency, and meets the needs of large-scale production.
[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: A live mite weighing and bottling machine mainly includes a machine casing, a support frame, a storage bin, a conveying mechanism, a suction machine, a lifting mechanism, a lateral movement mechanism, a first limiting mechanism, a second limiting mechanism, and a weighing sensor. The machine casing is equipped with the conveying mechanism and the support frame. The storage bin is installed at the top of the support frame. Multiple suction machines connected to the storage bin are installed at equal intervals on the support frame. The suction machines are located directly above the conveying mechanism. The support frame is equipped with a lifting mechanism. The lateral movement mechanism is installed on the lifting mechanism. A weighing sensor is installed on the lateral movement mechanism and is electrically connected to the controller. Second limiting mechanisms for blocking the movement of packaging bottles are installed on both sides of the support frame. First limiting mechanisms with adjustable spacing are installed on both sides of the conveying mechanism.
[0005] The conveying mechanism includes a mounting shell, a conveyor chain plate, a drive shaft, a driven shaft, a drive sprocket, a driven sprocket, and a motor. The mounting shell is mounted on a chassis, and the drive shaft and driven shaft are respectively mounted at both ends of the mounting shell. A drive sprocket is mounted on the drive shaft, and a driven sprocket is mounted on the driven shaft. The conveyor chain plate is wound around the drive sprocket and the driven sprocket. The motor is mounted on the mounting shell and is connected to the drive shaft for transmission. The motor is also electrically connected to the controller.
[0006] The lifting mechanism includes a first cylinder, a support plate, a first guide rod, and a connecting plate. The lateral movement mechanism includes a second cylinder, a second guide rod, a weighing support plate, and U-shaped grooves. The first cylinder is mounted on a support frame via the support plate. The connecting plate is slidably mounted on the support plate via the first guide rod. The piston rod end of the first cylinder is connected to the connecting plate. The second cylinder is horizontally mounted on the connecting plate. The weighing support plate is slidably mounted on the connecting plate via the second guide rod. The piston rod end of the second cylinder is connected to the weighing support plate. The weighing support plate has multiple U-shaped grooves equidistantly spaced to engage with the bottle neck flange of the packaging bottle. A set of weighing sensors is arranged on both sides of the U-shaped grooves. The first cylinder and the second cylinder are electrically connected to the controller.
[0007] The second limiting mechanism includes a third cylinder and a stop block. The third cylinder is mounted on a support frame, and a stop block for blocking the movement of the packaging bottle is installed at the end of the piston rod of the third cylinder. The third cylinder is electrically connected to the controller.
[0008] The first limiting mechanism includes a support block, a connecting rod, a limiting rod, and a connecting block. Support blocks are installed on both sides of the mounting shell. A connecting rod is slidably installed on the support block. A bolt for locking the connecting rod is installed at the top of the support block. A connecting block is provided at the end of the connecting rod. A limiting rod for radial limiting of the packaging bottle is installed on the connecting block.
[0009] The storage bin is mounted on the support frame via a mounting plate. The top of the storage bin is equipped with an openable lid, and the bottom is designed as an inclined surface to facilitate material unloading.
[0010] The beneficial effects of this utility model are:
[0011] This utility model is equipped with a second limiting mechanism to prevent the packaging bottles on the conveying mechanism from moving. Through the coordinated operation of the lifting mechanism and the lateral movement mechanism, the packaging bottles are lifted. While the suction machine is sucking up live mites for bottling, it weighs the contents through a weighing sensor, realizing the functions of automatic weighing and automatic bottling. This saves time and effort, improves work efficiency, and thus meets the needs of large-scale production. Attached Figure Description
[0012] Figure 1 This is a three-dimensional schematic diagram of the utility model. Figure 1 .
[0013] Figure 2 This is a three-dimensional schematic diagram of the installation status of the lifting mechanism and the traversing mechanism.
[0014] Figure 3 This is a three-dimensional schematic diagram of the utility model. Figure 2 .
[0015] Figure 4 yes Figure 3 A magnified view of a portion of point A in the middle.
[0016] Figure 5 yes Figure 3 A magnified view of a section at point B.
[0017] Figure 6 This is a three-dimensional schematic diagram of the internal structure of the conveying mechanism. Detailed Implementation
[0018] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings, so as to facilitate the understanding of those skilled in the art.
[0019] This utility model discloses a live mite weighing and bottling machine, which mainly includes a machine housing 1, a support frame 2, a storage box 3, a conveying mechanism 4, a suction machine 5, a lifting mechanism 6, a transverse movement mechanism 7, a first limiting mechanism 8, a second limiting mechanism 9, and a weighing sensor 10. The machine housing 1 is equipped with the conveying mechanism 4 and the support frame 2. The storage box 3 is installed at the top of the support frame 2. Multiple suction machines 5, which are connected to the storage box 3, are installed at equal intervals on the support frame 2. The suction machines 5 are located directly above the conveying mechanism 4. The lifting mechanism 6 is installed on the support frame 2. The transverse movement mechanism 7 is installed on the lifting mechanism 6. The weighing sensor 10 is installed on the transverse movement mechanism 7 and is electrically connected to the controller. The second limiting mechanism 9 for blocking the movement of the packaging bottle is installed on both sides of the support frame 2. The first limiting mechanism 8 with adjustable spacing is installed on both sides of the conveying mechanism 4.
[0020] In use, live mites to be bottled are added to the storage bin 3. The conveying mechanism 4 is started, and the bottle is transported to the designated station. The second limiting mechanism 9 on both sides of the support frame 2 blocks the movement of the bottle. At this time, the lifting mechanism 6 drives the horizontal moving mechanism 7 to move down to the designated position. The horizontal moving mechanism 7 moves and approaches the bottle, and then moves up in coordination with the lifting mechanism 6, thereby lifting the bottle so that the bottle mouth is connected to the discharge port of the suction machine 5. Then, the suction machine 5 works to suck the live mites in the storage bin 3 into the bottle. The weight is measured by the weighing sensor 10 on the horizontal moving mechanism 7. After the weight is reached, the suction machine 5 stops working. At this time, the lifting mechanism... The 6th mechanism moves the transverse mechanism 7 down to the designated position, placing the packaging bottle on the conveying mechanism 4. At the same time, the transverse mechanism 7 moves away from the packaging bottle. At this time, the second limiting mechanisms 9 on both sides of the support frame 2 open, and the weighed and bottled packaging bottle moves out of the workstation. Meanwhile, subsequent empty bottles continue to be conveyed to the designated workstation for weighing and bottling operations. This utility model is equipped with a second limiting mechanism to prevent the packaging bottle on the conveying mechanism from moving. Through the coordinated operation of the lifting mechanism and the transverse mechanism, the packaging bottle is lifted. While the suction machine is sucking up live mites for bottling, it weighs the contents through the weighing sensor, realizing the functions of automatic weighing and automatic bottling. This saves time and effort, improves work efficiency, and thus meets the needs of large-scale production.
[0021] The conveying mechanism 4 includes a mounting shell 401, a conveyor chain plate 402, a drive shaft 403, a driven shaft 404, a drive sprocket 405, a driven sprocket 406, and a motor 407. The mounting shell 401 is mounted on the housing 1. The drive shaft 403 and the driven shaft 404 are respectively mounted at both ends of the mounting shell 401. The drive sprocket 405 is mounted on the drive shaft 403, and the driven sprocket 406 is mounted on the driven shaft 404. The conveyor chain plate 402 is wound around the drive sprocket 405 and the driven sprocket 406. The motor 407 is mounted on the mounting shell 401 and is connected to the drive shaft 403 for transmission. The motor 407 is also electrically connected to the controller. During operation, the motor 407 is started, which drives the drive shaft 403 to rotate and in turn drives the drive sprocket 405 to rotate. The drive sprocket 405 drives the driven sprocket 406 to rotate through the conveyor chain plate 402, thereby realizing the function of conveying the packaging bottles.
[0022] The lifting mechanism 6 includes a first cylinder 601, a support plate 602, a first guide rod 603, and a connecting plate 604. The transverse movement mechanism 7 includes a second cylinder 701, a second guide rod 702, a weighing support plate 703, and a U-shaped groove 704. The first cylinder 601 is mounted on the support frame 2 via the support plate 602. The connecting plate 604 is slidably mounted on the support plate 602 via the first guide rod 603. The piston rod end of the first cylinder 601 is connected to the connecting plate 604. The second cylinder 701 is transversely mounted on the connecting plate 604. The weighing support plate 703 is slidably mounted on the second guide rod 702. On the connecting plate 604, the piston rod end of the second cylinder 701 is connected to the weighing support plate 703. The weighing support plate 703 has multiple U-shaped grooves 704 that are equidistantly opened to engage with the bottle mouth flange of the packaging bottle. A set of weighing sensors 10 are arranged on both sides of the U-shaped grooves 704. The first cylinder 601 and the second cylinder 701 are electrically connected to the controller. The second limiting mechanism 9 includes a third cylinder 901 and a stop block 902. The third cylinder 901 is mounted on the support frame 2. The piston rod end of the third cylinder 901 is equipped with a stop block 902 for blocking the movement of the packaging bottle. The third cylinder 901 is electrically connected to the controller.
[0023] During operation, the third cylinders 901 on both sides of the support frame 2 drive the stop blocks 902 to move above the conveyor chain plate 402 via their piston rods, blocking the packaging bottles being conveyed on the conveyor chain plate 402. Then, the first cylinder 601 drives the connecting plate 604 to move down to the designated position via its piston rod. The piston rod of the second cylinder 701 drives the weighing support plate 703 to move laterally to below the bottle neck flange of the packaging bottle. Then, the first cylinder 601 drives the connecting plate 604 to move up via its piston rod, lifting the packaging bottle through the weighing support plate 703. At this time, the flange of the bottle neck contacts the weighing sensor 10 on the weighing support plate 703, and the bottle neck is lifted. The mites are lifted to the outlet of the suction machine 5, and the live mites are bottled by the suction machine 5. When the weight of the live mites in the bottle reaches the set value of the controller, the first cylinder 601 drives the connecting plate 604 to move down to the designated position through the piston rod. Then, the piston rod of the second cylinder 701 drives the weighing plate 703 to move laterally and detach from the packaging bottle, thereby completing the automatic bottling and weighing function and improving work efficiency. Subsequently, the third cylinders 901 on both sides of the support frame 2 drive the stop block 902 to retract through the piston rod, so that the packaged bottle after bottling and weighing is moved out of the station. At the same time, the subsequent empty bottles continue to be transported to the designated station for weighing and bottling operations.
[0024] The first limiting mechanism 8 includes a support block 801, a connecting rod 802, a limiting rod 803, and a connecting block 804. Support blocks 801 are installed on both sides of the mounting shell 401. The connecting rod 802 is slidably mounted on the support block 801. A bolt for locking the connecting rod 802 is installed at the top of the support block 801. A connecting block 804 is provided at the end of the connecting rod 802. A limiting rod 803 for radially limiting the packaging bottle is installed on the connecting block 804. In use, the operator moves the connecting rod 802, which drives the connecting block 804 to move, further driving the limiting rod 803 to move, facilitating adjustment of the limiting position according to the diameter of the packaging bottle.
[0025] The storage bin 3 is mounted on the support frame 2 via the mounting plate 11. The top of the storage bin 3 is provided with an openable cover 301, and the bottom is provided with an inclined surface for easy material unloading.
[0026] Work process:
[0027] In use, live mites to be bottled are added to the storage bin 3. The motor 407 is started, which drives the drive shaft 403 to rotate, and drives the drive sprocket 405 to rotate. The drive sprocket 405 drives the driven sprocket 406 to rotate through the conveyor chain plate 402, thereby realizing the conveying function of the packaging bottles. After the packaging bottles are conveyed to the designated station, the third cylinders 901 on both sides of the support frame 2 drive the stop blocks 902 to move above the conveyor chain plate 402 through the piston rods, stopping the packaging bottles conveyed on the conveyor chain plate 402. Next, the first cylinder 601 drives the connecting plate 604 to move down to the designated position via the piston rod. The piston rod of the second cylinder 701 drives the weighing support plate 703 to move laterally to below the bottle neck flange. Then, the first cylinder 601 drives the connecting plate 604 to move up via the piston rod, lifting the bottle via the weighing support plate 703. At this time, the flange of the bottle neck contacts the weighing sensor 10 on the weighing support plate 703, and lifts the bottle neck to the discharge port of the suction machine 5. The suction machine 5 then operates, transferring... Live mites in storage bin 3 are drawn into packaging bottles and weighed by weighing sensor 10 on weighing tray 703. When the bottled weight of the live mites reaches the set value of the controller, the first cylinder 601 drives the connecting plate 604 to move down to the designated position via the piston rod. Subsequently, the piston rod of the second cylinder 701 drives the weighing tray 703 to move laterally and detach from the packaging bottle, thus completing the automatic bottling and weighing function and improving work efficiency. Subsequently, the third cylinders 901 on both sides of the support frame 2 drive the connecting plate 604 to move down via the piston rod. The retraction of the stop block 902 allows the weighed and filled bottles to be moved out of the workstation, while subsequent empty bottles continue to be transported to the designated workstation for weighing and bottling. This utility model is equipped with a second limiting mechanism to prevent the bottles on the conveying mechanism from moving. Through the coordinated operation of the lifting mechanism and the lateral movement mechanism, the bottles are lifted. While the suction machine is sucking up live mites for bottling, it weighs the bottles through the weighing sensor, realizing the functions of automatic weighing and automatic bottling, saving time and labor, improving work efficiency, and thus meeting the needs of large-scale production.
[0028] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.
Claims
1. A live mite weighing and bottling machine, characterized in that: The living mite weighing bottling machine comprises a chassis (1), a support frame (2), a material storage box (3), a conveying mechanism (4), a suction machine (5), a lifting mechanism (6), a transverse mechanism (7), a first limiting mechanism (8), a second limiting mechanism (9), and a weighing sensor (10). The chassis (1) is respectively mounted with a conveying mechanism (4) and a support frame (2); a material storage box (3) is mounted on the top of the support frame (2); a plurality of suction machines (5) connected to the material storage box (3) are equidistantly mounted on the support frame (2); the suction machines (5) are located directly above the conveying mechanism (4); a lifting mechanism (6) is mounted on the support frame (2); a transverse mechanism (7) is mounted on the lifting mechanism (6); a weighing sensor (10) is arranged on the transverse mechanism (7); and the weighing sensor (10) is electrically connected to a controller; second limiting mechanisms (9) for blocking the movement of packaging bottles are respectively mounted on both sides of the support frame (2); and first limiting mechanisms (8) with adjustable spacing are respectively arranged on both sides of the conveying mechanism (4).
2. A live mite weighing and bottling machine as claimed in claim 1, characterized in that: The conveying mechanism (4) comprises a mounting shell (401), a conveying chain plate (402), a driving shaft (403), a driven shaft (404), a driving sprocket (405), a driven sprocket (406), and a motor (407). The mounting shell (401) is mounted on the chassis (1). The driving shaft (403) and the driven shaft (404) are mounted at both ends of the mounting shell (401), respectively. The driving shaft (403) is mounted with a driving sprocket (405), the driven shaft (404) is mounted with a driven sprocket (406), the conveying chain plate (402) is wound around the driving sprocket (405) and the driven sprocket (406), the motor (407) is mounted on the mounting shell (401), the motor (407) is transmission-connected to the driving shaft (403), and the motor (407) is electrically connected to a controller.
3. A live mite weighing and bottling machine as claimed in claim 2, characterized in that: The lifting mechanism (6) comprises a first cylinder (601), a support plate (602), a first guide rod (603), and a connecting plate (604); the lateral movement mechanism (7) comprises a second cylinder (701), a second guide rod (702), a weighing support plate (703), and a U-shaped groove (704); the first cylinder (601) is mounted on the support frame (2) via the support plate (602); the connecting plate (604) is slidably mounted on the support plate (602) via the first guide rod (603); the piston rod end of the first cylinder (601) is connected to the connecting plate (604), the second cylinder (701) is horizontally mounted on the connecting plate (604), the weighing support plate (703) is slidably mounted on the connecting plate (604) through the second guide rod (702), the piston rod end of the second cylinder (701) is connected to the weighing support plate (703), a plurality of U-shaped grooves (704) that are equidistantly arranged on the weighing support plate (703) and are engaged with the bottle mouth flange of the packaging bottle, and a group of weighing sensors (10) are arranged on both sides of the U-shaped grooves (704); the first cylinder (601) and the second cylinder (701) are electrically connected to the controller respectively.
4. A live mite weighing and bottling machine as claimed in claim 1 or 3, characterized in that: The second limiting mechanism (9) comprises a third cylinder (901) and a stopper (902); the third cylinder (901) is mounted on the support frame (2); the end of the piston rod of the third cylinder (901) is mounted with a stopper (902) for blocking the movement of the packaging bottle; and the third cylinder (901) is electrically connected to the controller.
5. A live mite weighing and bottling machine as claimed in claim 3, characterized in that: The first limiting mechanism (8) comprises a support block (801), a connecting rod (802), a limiting rod (803), and a connecting block (804); support blocks (801) are installed on both sides of the mounting shell (401); a connecting rod (802) is slidably installed on the support block (801); a bolt for locking the connecting rod (802) is installed on the top of the support block (801); a connecting block (804) is provided at the end of the connecting rod (802); and a limiting rod (803) for radially limiting the packaging bottle is installed on the connecting block (804).
6. A live mite weighing and bottling machine as claimed in claim 4, characterized in that: The material storage box (3) is mounted on the support frame (2) via a mounting plate (11); an openable box cover (301) is provided on the top of the material storage box (3); and the bottom is provided as an inclined surface for facilitating material unloading.