Chip forming braiding machine
By designing the synchronous rotation of the servo motor drive bevel gear and the synchronous belt in the chip forming tape braider, the problem of multiple material wheels in the prior art needs to be driven separately, and the cost and complexity are reduced; at the same time, the No. 2 installation rod is used to drive the pressure block for pressing, simplifying the pressing process and further reducing the cost and complexity of the system.
Patent Information
- Application Number
- CN202420576320.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing chip tape braiding machine increases the cost because it requires individual driving and control of three material wheels; at the same time, the pressing device requires additional driving sources for driving, which increases complexity and cost.
A chip forming tape braider is designed, and the bevel gears and synchronous belts are driven by the servo motor to achieve synchronous rotation of multiple material wheels, reducing the number of motors; at the same time, the rotation of the No. 2 mounting rod drives the pressure blocks to move up and down, realizing the compression bonding of the tape, avoiding additional compression bonding devices.
The synchronous driving of multiple material wheels is realized, reducing the number and cost of the motor; at the same time, the pressing process is simplified and the complexity and cost of the system is reduced.
Smart Images

Figure CN222629637U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip tape braiding, in particular to a chip forming tape braiding machine. Background Art
[0002] With the development of science and technology, automation and intelligence have penetrated into various industries, and all automation and intelligent equipment are inseparable from chips;
[0003] To facilitate the transportation of chips, the processed chips are usually taped. The general process is to place the chips one by one in the chip slot of the lower sealing tape, then package them with the upper sealing tape on top of the lower sealing tape, and finally roll them into a disc;
[0004] The existing tape braiding machine still has the following problems when in use:
[0005] 1. The tape machine usually has three material wheels, two of which are discharging wheels and are respectively set at the upper and lower ends, and the other is a receiving wheel for winding the packaged tape and is set on the other side of the two discharging wheels. Due to the position relationship, the material wheel needs a separate motor to drive and control, which increases the cost;
[0006] 2. After the chip is placed on the unloading tape, it needs to be heated before the upper sealing tape is attached. After that, it can be rolled up after being pressed by repeated up and down movements of the pressing device. The pressing device also needs a separate driving source to drive it. Utility Model Content
[0007] The purpose of the utility model is to solve the problem in the prior art that a braiding machine usually has three material wheels, two of which are discharging wheels and are respectively arranged at the upper and lower ends, and the other is a receiving wheel for winding up the packaged braid and is arranged on the other side of the two discharging wheels. Due to the positional relationship, the material wheels need to be driven and controlled by a separate motor, which increases the cost. After the chip is placed on the lower material belt, it needs to be heated and then the upper sealing belt is attached. After that, it can be rolled up after being pressed by a pressing device that moves up and down repeatedly. The pressing device also needs a separate driving source to drive it. A chip forming braiding machine is proposed.
[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0009] A chip forming and taping machine comprises a workbench, wherein a mounting cavity is provided at the bottom of the workbench;
[0010] A material detection device, used for conveying, detecting and transplanting chips, the material detection device comprises a vibration plate and a material turnover plate, the vibration plate is arranged on one side of the top of the workbench, the material turnover plate comprises a turnover plate body arranged on one side of the vibration plate and a servo motor used for driving the turnover plate body to rotate and located inside the installation cavity;
[0011] A braiding assembly is used for transmitting and rewinding braiding, and the braiding assembly is respectively arranged on the top of the workbench and inside the installation cavity, and the braiding assembly includes a No. 1 feeding wheel, a receiving wheel and a No. 2 feeding wheel. A No. 1 mounting rod is rotatably arranged inside the installation cavity through a No. 1 support plate, and the No. 1 feeding wheel is sleeved and installed on the outer wall of the No. 1 mounting rod. A No. 2 mounting rod is rotatably arranged inside the installation cavity through a No. 2 support plate, and the receiving wheel is sleeved and installed on the outer wall of the No. 2 mounting rod. A No. 3 mounting rod is rotatably arranged on one side of the top of the workbench close to the main body of the turntable through a No. 3 support plate, and the No. 2 feeding wheel is sleeved and installed on the outer wall of the No. 3 mounting rod;
[0012] A packaging assembly is used to package the braid and the chip. The packaging assembly is arranged on the top of the workbench. The packaging assembly includes a heat sealing device and a material track. The material track is arranged on the top of the workbench and is located on the same side of the turntable body and the vibration plate. The heat sealing device is arranged on the top of the workbench and is located between the turntable body and the second feeding wheel.
[0013] A driving assembly is used to drive multiple material wheels to rotate. The driving assembly is arranged inside the installation cavity. The driving assembly includes two bevel gears. The output shaft of the servo motor is fixedly provided with a connecting shaft through a reducer. The top end of the connecting shaft rotates through the workbench and is fixedly provided at the rotating end at the bottom of the revolving disk body. The two bevel gears are respectively sleeved on the bevel gears on the outer wall of the No. 1 installation rod and the connecting shaft and mesh with each other. The outer walls of the No. 3 installation rod, the No. 1 installation rod and the No. 2 installation rod are all fixedly sleeved with synchronous wheels, and the outer wall transmission sleeves of the three synchronous wheels are provided with the same synchronous belt;
[0014] The pressing assembly is used for pressing two braids together. The pressing assembly is arranged on the top of the workbench and on a side away from the second feeding wheel.
[0015] In a possible design, an auxiliary plate is provided on the top of the material track, and the auxiliary plate is located between the second feeding wheel and the pressing assembly.
[0016] In one possible design, a three-color light for displaying the operating status of the equipment is provided on the top of the workbench, a production information display screen for displaying real-time detection information is provided on the top of the workbench, an operating table for operating the taping machine is provided on the top of the workbench, and an electric control box for regulating the taping machine is provided under the workbench.
[0017] In one possible design, the pressing assembly includes a pressing block arranged on the top of the workbench, and the pressing block is located above the material track and away from one end of the auxiliary plate, an L-shaped plate is arranged on the top of the pressing block, a sliding plate is fixedly arranged on the bottom inner wall of the L-shaped plate, and the bottom end of the sliding plate slides through the interior of the installation cavity, an outer frame is fixedly arranged on one end of the sliding plate close to the No. 2 mounting rod, an elliptical block is fixedly sleeved on the outer wall of the No. 2 mounting rod, the elliptical block is arranged inside the outer frame, and the No. 2 mounting rod passes through the outer frame.
[0018] In a possible design, a groove is provided on one side of the slide plate, a convex plate fixedly arranged on the surface of the workbench is arranged inside the groove, and a tension spring is fixedly arranged between the top of the convex plate and the top inner wall of the groove.
[0019] In a possible design, auxiliary pulleys are rotatably provided on both sides of the material track.
[0020] In a possible design, a limit rod is rotatably provided on the inner wall of the installation cavity, and an auxiliary synchronous wheel matching with the synchronous belt is fixedly sleeved on the outer wall of the limit rod.
[0021] The cam is driven by the gears of the motor to move the load-carrying mechanism, and the cam is driven by the gears of the motor to move the load-carrying mechanism, and the cam is driven by the gears of the motor to move the load-carrying mechanism, so that the cam can move freely and the load-carrying mechanism can be realized. State, the chip moves to one side of the turntable body through the connecting path, and then the qualified chip is adsorbed through the detection and other links and placed on the lower sealing belt on the material track. After the lower sealing belt is heated by the heat sealing device, the upper and lower sealing belts will meet at the left end of the auxiliary plate and stick them together. At the same time, the No. 2 mounting rod will drive the elliptical block to rotate when it rotates. Since the outer frame is sleeved on the outer wall of the elliptical block, the outer frame moves up and down repeatedly with the rotation of the elliptical block, the outer frame drives the slide plate to move, the slide plate drives the L-shaped plate to move, and the L-shaped plate drives the pressing block to move, so that the upper and lower sealing belts after adhesion will be pressed together to complete the packaging, and then the packaging is completed and the braided tape is wound on the receiving wheel to complete the winding.
[0022] In the utility model, the chip forming tape braiding machine can drive multiple material trays to rotate together when the main body of the turntable is driven to rotate through the driving assembly, so that the sealing tape can be pulled out and the braiding tape can be wound after packaging, which can avoid the existing braiding machine requiring multiple motors to drive each material tray separately, thereby reducing the practical use of motors and reducing costs;
[0023] In the utility model, the chip forming tape machine can achieve the goal of heat-sealing the upper and lower sealing tapes through the pressing assembly, and then the original rotation of the second mounting rod drives the pressing block to repeatedly move up and down, so that the heat-sealed tape can be pressed, and the existing tape machine does not need an additional pressing device to complete this operation;
[0024] In the utility model, when in use, the chip can be detected by the material detection device and adsorbed and placed on the lower sealing belt, and then the chip is packaged and rolled up by heat sealing and pressing;
[0025] The driving assembly eliminates the need for multiple additional motors to control the rotation of the material tray, thereby reducing costs, and the pressing assembly also requires additional power. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the main structure of a chip forming and taping machine proposed by the utility model;
[0027] Figure 2 This is a three-dimensional structural schematic diagram of a chip forming and taping machine part proposed by the utility model;
[0028] Figure 3 It is a rear cross-sectional structural schematic diagram of a chip forming and taping machine proposed by the utility model;
[0029] Figure 4 It is a side cross-sectional structural schematic diagram of a chip forming and taping machine proposed by the utility model;
[0030] Figure 5 For this utility model Figure 4 A magnified view of the structure of part B;
[0031] Figure 6 For this utility model Figure 4 A magnified view of the structure of part A.
[0032] In the figure: 1. workbench; 2. servo motor; 3. installation cavity; 4. electric control box; 5. operating table; 6. three-color light; 7. vibration plate; 8. production information display screen; 9. turnover plate body; 10. heat sealing device; 11. material track; 12. auxiliary plate; 13. No. 2 installation rod; 14. receiving wheel; 15. elliptical block; 16. No. 1 feeding wheel; 17. No. 1 installation rod; 18. auxiliary pulley; 19. No. 3 installation rod; 20. No. 2 feeding wheel; 21. slide plate; 22. synchronous belt; 23. connecting shaft; 24. bevel gear; 25. limit rod; 26. outer frame; 27. convex plate; 28. L-shaped plate; 29. pressure block; 30. tension spring. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0034] Example 1
[0035] Reference Figure 1 A chip forming and taping machine is used in the field of chip taping, comprising: a workbench 1, a mounting cavity 3 is provided at the bottom of the workbench 1;
[0036] The material detection device includes a vibration plate 7 and a material turnover plate, and the installation method and connection principle between the vibration plate 7 and the material turnover plate are common knowledge in the art. The vibration plate 7 is arranged on one side of the top of the workbench 1, and the material turnover plate includes a turnover plate body 9 arranged on one side of the vibration plate 7 and a servo motor 2 for driving the turnover plate body 9 to rotate and located inside the installation cavity 3;
[0037] In the above technical solution, the chips to be packaged are poured into the vibration plate 7 by the operator. Under the action of the vibration plate 7, the single chips are arranged in an orderly manner. Then, the chips are detected and transplanted through the material turnover plate, and the chips are placed in the chip slot of the lower sealing tape.
[0038] Reference Figure 2-3 , the braiding assembly includes a No. 1 feeding wheel 16, a receiving wheel 14 and a No. 2 feeding wheel 20, the interior of the mounting cavity 3 is rotatably provided with a No. 1 mounting rod 17 through a No. 1 support plate, and the No. 1 feeding wheel 16 is sleeved and installed on the outer wall of the No. 1 mounting rod 17, the interior of the mounting cavity 3 is rotatably provided with a No. 2 mounting rod 13 through a No. 2 support plate, and the receiving wheel 14 is sleeved and installed on the outer wall of the No. 2 mounting rod 13, the top of the workbench 1 is rotatably provided with a No. 3 mounting rod 19 on one side close to the main body 9 of the turntable through a No. 3 support plate, and the No. 2 feeding wheel 20 is sleeved and installed on the outer wall of the No. 3 mounting rod 19;
[0039] An auxiliary plate 12 is provided on the top of the material track 11, and the auxiliary plate 12 is located between the second feeding wheel 20 and the pressing assembly;
[0040] In the above technical scheme, during specific use, the lower sealing belt on the No. 1 feeding wheel 16 is pulled to the right end of the material track 11 through the left end, and passes under the auxiliary plate 12. The upper sealing belt on the No. 2 feeding wheel 20 is pulled through the material track 11 through the left end of the auxiliary plate 12, and then one end of the upper and lower sealing belts is pulled and wrapped around the inner wall of the receiving wheel 14.
[0041] refer to Figure 1-2 The packaging assembly includes a heat sealing device 10 and a material track 11. The material track 11 is arranged on the top of the workbench 1 and is located on the same side of the turnover plate body 9 and the vibration plate 7. The heat sealing device 10 is arranged on the top of the workbench 1 and is located between the turnover plate body 9 and the second feeding wheel 20.
[0042] In the above technical solution, when the chip is adsorbed and placed on the lower sealing tape on the material track 11, and then the lower sealing tape is heated by the heat sealing device 10, the upper and lower sealing tapes will meet at the left end of the auxiliary plate 12 and adhere to each other, and then the upper and lower sealing tapes will be pressed together by the pressing assembly and rolled up.
[0043] refer to Figure 3 The driving assembly includes two bevel gears 24. The output shaft of the servo motor 2 is fixedly provided with a connecting shaft 23 through a reducer. The top end of the connecting shaft 23 rotates through the workbench 1 and is fixedly provided at the rotating end at the bottom of the revolving disk body 9. The two bevel gears 24 are respectively sleeved on the bevel gears 24 on the outer wall of the No. 1 mounting rod 17 and the connecting shaft 23 and mesh with each other. The outer walls of the No. 3 mounting rod 19, the No. 1 mounting rod 17 and the No. 2 mounting rod 13 are all fixedly sleeved with synchronous wheels, and the outer wall transmission sleeves of the three synchronous wheels are provided with the same synchronous belt 22;
[0044] In the above technical scheme, the output shaft of the servo motor 2 drives the connecting shaft 23 to rotate through the reducer, and the rotation state of the turntable main body 9 is achieved through the connecting shaft 23. At the same time, the outer wall of the connecting shaft 23 drives the No. 1 mounting rod 17 to rotate through two bevel gears 24. The No. 1 mounting rod 17 drives the No. 3 mounting rod 19 and the No. 2 mounting rod 13 to rotate through the synchronous wheel and the synchronous belt 22, so as to achieve the rotation of the three material wheels and complete the retraction and release movement of the braiding tape, so that when the turntable main body 9 is originally driven to rotate, multiple material trays can be driven to rotate together, which can avoid the existing braiding machine requiring multiple motors to drive each material tray separately, thereby reducing the practicality of the motor and reducing the cost.
[0045] refer to Figure 4-6The pressing assembly includes a pressing block 29 arranged on the top of the workbench 1, and the pressing block 29 is located above the material track 11 and away from one end of the auxiliary plate 12, an L-shaped plate 28 is arranged on the top of the pressing block 29, a slide plate 21 is fixedly arranged on the bottom inner wall of the L-shaped plate 28, and the bottom end of the slide plate 21 slides through the inside of the installation cavity 3, an outer frame 26 is fixedly arranged on one end of the slide plate 21 close to the second installation rod 13, an elliptical block 15 is fixedly sleeved on the outer wall of the second installation rod 13, the elliptical block 15 is arranged inside the outer frame 26, and the second installation rod 13 passes through the outer frame 26;
[0046] A groove is formed on one side of the slide plate 21 , and a convex plate 27 fixedly arranged on the surface of the workbench 1 is arranged inside the groove. A tension spring 30 is fixedly arranged between the top of the convex plate 27 and the top inner wall of the groove.
[0047] In the above technical solution, the No. 2 mounting rod 13 will drive the elliptical block 15 to rotate when it rotates. Since the outer frame 26 is sleeved on the outer wall of the elliptical block 15, as the elliptical block 15 rotates, the outer frame 26 moves up and down repeatedly, and the outer frame 26 drives the slide plate 21 to move, the slide plate 21 drives the L-shaped plate 28 to move, and the L-shaped plate 28 drives the pressing block 29 to move, so that the upper and lower sealing tapes after adhesion will be pressed together, and the existing braiding machine does not need an additional pressing device to complete this operation.
[0048] refer to Figure 1 A three-color light 6 for displaying the operating status of the equipment is arranged on the top of the workbench 1, a production information display screen 8 for displaying real-time detection information is arranged on the top of the workbench 1, an operating table 5 for operating the braiding machine is arranged on the top of the workbench 1, and an electric control box 4 for regulating the braiding machine is arranged below the workbench 1.
[0049] Example 2
[0050] refer to Figure 2 , improved on the basis of Example 1: auxiliary pulleys 18 are rotatably provided on both sides of the material track 11;
[0051] In the above technical solution, it is used to assist the sealing tape to prevent it from touching the corner of the material track 11.
[0052] refer to Figure 3 A limit rod 25 is rotatably provided on the inner wall of the installation cavity 3 , and an auxiliary synchronous wheel matching with the synchronous belt 22 is fixedly sleeved on the outer wall of the limit rod 25 .
[0053] In the above technical solution, the synchronous belt 22 is limited so that the synchronous belt 22 can operate normally.
[0054] However, as is well known to those skilled in the art, the working principles and wiring methods of the servo motor 2, the electric control box 4, the operating table 5, the three-color light 6, the production information display screen 8, the heat sealing device 10 and the material track 11 are commonplace, and they are all conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A chip forming and taping machine, characterized in that: include: A workbench (1), wherein a mounting cavity (3) is provided at the bottom of the workbench (1); A material detection device, used for conveying, detecting and transplanting chips, the material detection device comprising a vibration plate (7) and a material turnover plate, the vibration plate (7) being arranged on one side of the top of the workbench (1), the material turnover plate comprising a turnover plate body (9) arranged on one side of the vibration plate (7) and a servo motor (2) located inside the mounting cavity (3) and used for driving the turnover plate body (9) to rotate; A braiding assembly for transmitting and reeling braided tape, the braiding assembly being respectively arranged on the top of a workbench (1) and inside a mounting cavity (3), the braiding assembly comprising a No. 1 feeding wheel (16), a reeling wheel (14) and a No. 2 feeding wheel (20), the inside of the mounting cavity (3) being rotatably provided with a No. 1 mounting rod (17) through a No. 1 support plate, and the No. 1 feeding wheel (16) being sleeved and mounted on the outer wall of the No. 1 mounting rod (17), the inside of the mounting cavity (3) being rotatably provided with a No. 2 mounting rod (13) through a No. 2 support plate, and the reeling wheel (14) being sleeved and mounted on the outer wall of the No. 2 mounting rod (13), the top of the workbench (1) being rotatably provided with a No. 3 mounting rod (19) on one side close to a main body (9) of a turntable through a No. 3 support plate, and the No. 2 feeding wheel (20) being sleeved and mounted on the outer wall of the No. 3 mounting rod (19); A packaging component, used for packaging a braid and a chip, the packaging component being arranged on the top of a workbench (1), the packaging component comprising a heat sealing device (10) and a material track (11), the material track (11) being arranged on the top of the workbench (1) and being located on the same side of a turntable body (9) and a vibration plate (7), the heat sealing device (10) being arranged on the top of the workbench (1) and being located between the turntable body (9) and a second feeding wheel (20); A driving assembly, used for driving a plurality of material wheels to rotate, the driving assembly being arranged inside the mounting cavity (3), the driving assembly comprising two bevel gears (24), the output shaft of the servo motor (2) being fixedly provided with a connecting shaft (23) via a reducer, the top end of the connecting shaft (23) rotatingly passing through the workbench (1) and being fixedly provided at the rotating end at the bottom of the revolving disk body (9), the two bevel gears (24) being respectively sleeved on the outer wall of the No. 1 mounting rod (17) and the connecting shaft (23) and meshing with each other, the outer walls of the No. 3 mounting rod (19), the No. 1 mounting rod (17) and the No. 2 mounting rod (13) are all fixedly sleeved with synchronous wheels, and the outer wall transmission sleeves of the three synchronous wheels are provided with the same synchronous belt (22); A pressing assembly is used to press two braids together, and the pressing assembly is arranged on the top of the workbench (1) and on a side away from the second feeding wheel (20).
2. A chip forming and taping machine according to claim 1, characterized in that: An auxiliary plate (12) is arranged on the top of the material track (11), and the auxiliary plate (12) is located between the second material supply wheel (20) and the pressing assembly.
3. A chip forming and taping machine according to claim 2, characterized in that: The top of the workbench (1) is provided with a three-color light (6) for displaying the operating status of the equipment, the top of the workbench (1) is provided with a production information display screen (8) for displaying real-time detection information, the top of the workbench (1) is provided with an operating table (5) for operating a braiding machine, and the bottom of the workbench (1) is provided with an electric control box (4) for regulating the braiding machine.
4. A chip forming and taping machine according to claim 3, characterized in that: The pressing assembly comprises a pressing block (29) arranged on the top of the workbench (1), and the pressing block (29) is located above the material track (11) and away from one end of the auxiliary plate (12); an L-shaped plate (28) is arranged on the top of the pressing block (29); a slide plate (21) is fixedly arranged on the bottom inner wall of the L-shaped plate (28), and the bottom end of the slide plate (21) slides through the inside of the installation cavity (3); an outer frame (26) is fixedly arranged on one end of the slide plate (21) close to the second installation rod (13); an elliptical block (15) is fixedly sleeved on the outer wall of the second installation rod (13), and the elliptical block (15) is arranged inside the outer frame (26), and the second installation rod (13) passes through the outer frame (26).
5. A chip forming and taping machine according to claim 4, characterized in that: A groove is provided on one side of the slide plate (21), and a convex plate (27) is provided inside the groove and is fixedly arranged on the surface of the workbench (1). A tension spring (30) is fixedly arranged between the top of the convex plate (27) and the top inner wall of the groove.
6. A chip forming and taping machine according to claim 3, characterized in that: Auxiliary pulleys (18) are rotatably arranged on both sides of the material track (11).
7. A chip forming and taping machine according to claim 3, characterized in that: The inner wall of the installation cavity (3) is rotatably provided with a limit rod (25), and the outer wall of the limit rod (25) is fixedly sleeved with an auxiliary synchronous wheel matched with the synchronous belt (22).