Horizontal warehouse pit material supporting and cleaning mechanism

By designing the floor pit material cleaning mechanism of the flat warehouse, and using a material permeable cover plate and a material barrier belt structure, the problems of high construction costs, long construction periods and inconvenient maintenance in the existing technology are solved, and the effects of reducing construction costs, improving maintenance convenience and expanding material storage space are achieved.

CN222630126UActive Publication Date: 2025-03-18MYANDE GRP CO LTD
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Patent Information

Application Number
CN202420728927.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-03-18
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing bungalow warehouse discharge mechanism needs to be equipped with complex civil enclosure structures and multiple vulnerable components, resulting in high construction costs, long construction periods and inconvenient maintenance.

Method used

A bungalow pit pick-up cleaning mechanism is designed, using a material-transparent cover plate and a barrier belt structure, which eliminates complex movable unloading doors and vulnerable parts, and only shallow pits are required to be set up for easy maintenance.

Benefits of technology

It reduces construction costs, simplifies the pit structure, improves the convenience and safety of maintenance, and expands the effective storage space.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a horizontal warehouse pit material supporting and cleaning mechanism which comprises a material penetrating cover plate covering the upper portion of a pit, a blind plate is arranged in the middle of the material penetrating cover plate in the breadth direction of the pit, grids capable of leaking materials are arranged on the two sides of the blind plate respectively, material blocking belts cover the two grids respectively, the material blocking belts extend in the full length direction of the grids, and the material blocking belts are arranged on the upper portions of the grids. And the material blocking belt upwards bypasses an upwards raised belt aqueduct in the middle of the bin discharger and then downwards returns to the top of the grid. A middle scraping plate is arranged between the two belt aqueducts and is in a triangular wrapping mode, the triangular bottom edge is attached to the upper portion of the blind plate, a driving chain wheel of the middle scraping plate is located on the top of the bin discharger, and driven chain wheels of the middle scraping plate are symmetrically located on the front side and the rear side of the bin discharger. According to the horizontal warehouse pit material supporting and cleaning mechanism, fault points are few, only a shallow pit needs to be arranged for containing an embedded scraper transporter, the construction cost is greatly reduced, and the convenience and safety of overhauling are improved.
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Description

Technical Field

[0001] The utility model relates to a flat warehouse discharging mechanism, in particular to a flat warehouse pit material supporting and clearing mechanism, belonging to the technical field of bulk material discharging equipment. Background Art

[0002] The storage yard of a flat warehouse is rectangular, and the width of the yard is relatively wide, often reaching 30 to 40 meters. There is a trend of getting wider and wider, and the depth sometimes reaches more than 200 meters. Materials need to be discharged through a dedicated warehouse unloading machine, which extends along the full width of the flat warehouse and moves forward along the depth of the flat warehouse; a pit extending along the full depth is set in the middle of the flat warehouse in the width direction. While the warehouse unloading machine moves forward, it transports the materials in the width direction to the center pit of the flat warehouse. A buried scraper conveyor is set in the pit to transport the materials out of the warehouse.

[0003] Traditionally, a large civil enclosure structure is required above the pit to accommodate the head-end walking mechanism of the warehouse unloading machine. The top of the civil enclosure structure is often connected to the middle partition wall through a long slope. The construction period is long and the cost is high, which further reduces the effective storage space.

[0004] The Chinese utility model patent with the announcement number CN 214567948U discloses a discharge door device, including a flap that can be opened and closed symmetrically, the tops of the two flaps are symmetrically hinged on the two sides of the flap top beam, the middle of the back of the two flaps is hinged with a connecting rod, and the lower end of the connecting rod is hinged on the connecting rod hinge seat; the bottom of the flap top beam is hinged with an electric push rod, the bottom of the electric push rod is fixed on the electric push rod support, the electric push rod support and the connecting rod hinge seat are respectively fixed on the discharge door bottom beam, the front and rear ends of the flap top beam are respectively provided with X guide wheels, the upper and lower sides of the X guide wheel are respectively provided with Y guide wheels, and the X guide wheel and the Y guide wheel are jointly embedded in the vertical support beam slide groove of the discharge door column. A canopy cover bracket is installed on the top of the discharge door column, and a canopy cover is fixed above the canopy cover bracket, and the canopy cover is symmetrically covered above the top of the two flaps in a herringbone shape.

[0005] This technical solution avoids the need for building civil engineering enclosures, and materials can be piled normally on top of it, expanding the storage space and facilitating gravity discharge of materials. However, many components are prone to failure and are buried under the material pile, so a deeper pit must be set up to facilitate the installation of the drive and power supply mechanism, and an inspection channel must be set up for maintenance personnel to enter the pit for inspection and maintenance work. Utility Model Content

[0006] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0007] In view of the above problems and / or the problems existing in the prior art, the present utility model is proposed.

[0008] The purpose of the utility model is to overcome the problems existing in the prior art and provide a flat warehouse pit material supporting and clearing mechanism with fewer failure points. It only needs to set up a shallow pit to accommodate the buried scraper conveyor, which greatly reduces the construction cost and improves the convenience and safety of maintenance.

[0009] In order to solve the above technical problems, the utility model of the flat warehouse pit material supporting and clearing mechanism includes a permeable cover plate covering the top of the pit, the permeable cover plate is a blind plate in the middle of the pit width direction, the two sides of the blind plate are respectively grilles that can leak material, the two grilles are respectively covered with material blocking belts, the material blocking belts extend along the full length of the grilles, the material blocking belts go around the upwardly raised belt aqueduct in the middle of the warehouse unloading machine and then go down to the top of the grille.

[0010] As an improvement of the utility model, the belt aqueduct is in an isosceles trapezoidal shape, with smooth transitions at the corners and respectively provided with belt guide wheels or guide rollers, and the travel drive shaft of the warehouse discharge machine is located below the high point of the belt aqueduct.

[0011] As a further improvement of the utility model, both sides of the material-blocking belt are restricted between the wall panels on both sides of the belt aqueduct, and the upper end of the belt aqueduct is provided with a plurality of aqueduct limiting rods for preventing the material-blocking belt from slipping.

[0012] As a further improvement of the utility model, an intermediate scraper is provided between the two belt chutes, the intermediate scraper is wrapped in a triangle and the bottom edge of the triangle is attached to the top of the blind plate, the driving sprocket of the intermediate scraper is located at the top of the warehouse discharge machine, and the driven sprocket of the intermediate scraper is symmetrically located on the front and rear sides of the warehouse discharge machine.

[0013] As a further improvement of the utility model, the driven sprockets of the intermediate scraper are respectively fixed on the driven shaft of the intermediate scraper, and belt cleaning augers are respectively installed at both ends of the driven shaft of the intermediate scraper. Each belt cleaning augers is respectively located above the material blocking belt and transports in the direction of the intermediate scraper.

[0014] As a further improvement of the utility model, belt tensioning wheels are respectively provided at both ends of the material blocking belt.

[0015] Compared with the prior art, the utility model has achieved the following beneficial effects: 1. Two material-blocking belts are covered above the pit, and the bottom of the material-blocking belts is reliably supported by the grille, which can support the material above and prevent the material from leaking in; when the warehouse is unloaded, as the warehouse unloading machine moves forward, the belt at the location of the warehouse unloading machine is pulled away from the grille, so that the material can directly pass through the grille and leak into the pit, and be sent out by the buried scraper conveyor;

[0016] 2. The complex movable unloading door, electric push rod, pulley power supply mechanism, roller and other vulnerable parts and fixed structures in the pit are eliminated, which greatly reduces the height of the pit, eliminates the need to set up an inspection channel in the pit, and the pit cover does not need to be inspected; in addition, the pit cover can be removed by lifting the belt, and the buried scraper conveyor can be inspected without having to walk a long distance through the closed pit, which improves the safety of inspection;

[0017] 3. The top of the pit is a flat structure, which increases the effective storage space. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. The drawings are only provided for reference and explanation, not for limiting the present utility model. Among them:

[0019] Figure 1 It is a three-dimensional diagram of the material supporting and clearing mechanism of the flat warehouse pit of the utility model;

[0020] Figure 2 It is a front view of the material supporting and clearing mechanism for the flat warehouse pit of the utility model;

[0021] Figure 3 It is a cross-sectional view of the material supporting and clearing mechanism of the flat warehouse pit of the utility model;

[0022] Figure 4 It is a three-dimensional diagram of the belt aqueduct in the utility model;

[0023] Figure 5 It is a three-dimensional diagram of the intermediate scraping mechanism in the utility model;

[0024] In the figure: 1. Base of the warehouse discharge machine; 1a. Intermediate material cleaning machine frame; 2. Travel drive shaft; 3. Belt aqueduct; 3a. Aqueduct limit rod; 4. Intermediate scraper motor; 4a. Driving sprocket; 5. Intermediate scraper; 6. Driven sprocket; 7. Belt cleaning auger; 8. Material blocking belt; 9. Belt tensioner. DETAILED DESCRIPTION

[0025] In the following description of the utility model, the terms "upper", "lower", "front", "back", "left", "right", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not mean that the device must have a specific direction.

[0026] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below with reference to specific figures. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0028] like Figures 1 to 5 As shown, the material support and clearing mechanism of the flat warehouse pit of the utility model comprises a material blocking belt 8, an intermediate scraper 5 and a belt clearing auger 7. The top of the flat warehouse pit is covered with a material-permeable cover plate, the middle of which is a blind plate, and both sides of the blind plate are grilles that can leak materials and are connected to the blind plate as a whole. The tops of the two grilles are respectively covered with a material blocking belt 8, one side of the material blocking belt 8 is placed on the edge of the pit, and the other side is placed on the edge of the blind plate.

[0029] The material blocking belt 8 extends along the full length of the grille, and an upwardly raised belt aqueduct 3 is provided in the middle of the warehouse unloading machine. The belt aqueduct 3 is an isosceles trapezoid, with smooth transitions at the corners and arc chamfers, belt guide wheels or aqueduct guide rollers. The travel drive shaft 2 of the warehouse unloading machine is located below the high point of the belt aqueduct 3. The material blocking belt 8 goes up around the upwardly raised belt aqueduct 3 and then goes down to the top of the grille.

[0030] Both sides of the material-blocking belt 8 are restricted between the wall panels on both sides of the belt aqueduct 3. The upper end of the belt aqueduct 3 is provided with a plurality of aqueduct limiting rods 3a to prevent the material-blocking belt 8 from falling out of the aqueduct.

[0031] Belt tensioning wheels 9 are respectively provided at both ends of the material blocking belt 8. For the convenience of display, the belt tensioning wheels 9 at both ends are moved to a position close to the warehouse discharge machine in the figure.

[0032] In the material storage state, the material blocking belt 8 covers the grille and obtains reliable support from the grille, can bear the weight of the material, and reliably close the pit.

[0033] When unloading, as the unloading machine moves forward, the material-blocking belt 8 at the unloading machine turns upward and passes through the belt aqueduct 3 to cross the unloading machine, forming a void under the belt aqueduct 3, exposing the grille. The unloading equipment on the left and right sides of the unloading machine transports the materials in the width direction of the bungalow warehouse to the central pit, and the materials leak into the pit from the grille. The buried scraper conveyor in the pit transports the materials out of the warehouse, and the material-blocking belt 8 behind the unloading machine covers the pit again.

[0034] The materials on the blind plate leak from the two grilles by natural collapse, and some materials will still accumulate. Therefore, an intermediate scraper 5 is arranged between the two belt aqueducts 3. The intermediate scraper 5 is wrapped in a triangle and the bottom edge of the triangle is attached to the top of the blind plate. The driving sprocket 4a of the intermediate scraper 5 is located on the top of the warehouse discharge machine. The intermediate scraper motor 4 and its reducer are installed on the intermediate cleaning machine frame 1a, the intermediate cleaning machine frame 1a is fixed on the warehouse discharge machine base 1, and the driving sprocket 4a is installed at the output end of the intermediate scraper reducer.

[0035] The driven sprockets 6 of the middle scraper 5 are symmetrically located at the front and rear sides of the bin unloading machine and are respectively fixed on the driven shaft of the middle scraper 5. Belt cleaning augers 7 are respectively installed at both ends of the driven shaft of the middle scraper. Each belt cleaning augers 7 transports the material on the blocking belt 8 to the direction where the middle scraper is located. The middle scraper lifts the material on the blind plate upwards, so that it falls on the grille from the gap between the scraper and the blocking belt 8.

[0036] The above description is only the preferred feasible embodiment of the utility model, which shows and describes the basic principle, main features and advantages of the utility model, but does not limit the scope of patent protection of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. In addition to the above embodiments, the utility model can also have other implementation modes without departing from the spirit and scope of the utility model. The utility model will also have various changes and improvements. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents. The technical features not described in the utility model can be achieved by or using existing technologies, which will not be repeated here.

Claims

1. A material support and clearing mechanism for a flat warehouse pit, comprising a material-permeable cover plate covering the pit, characterized in that: The material-permeable cover plate is a blind plate in the middle of the pit width direction, and both sides of the blind plate are grilles that can leak material. The two grilles are covered with material-blocking belts, which extend along the entire length of the grilles. The material-blocking belts go upward, bypass the upwardly raised belt aqueduct in the middle of the warehouse discharge machine, and then go down to the top of the grille.

2. The flat warehouse pit material support and clearing mechanism according to claim 1, characterized in that: The belt aqueduct is in an isosceles trapezoidal shape, with smooth transitions at the corners and respectively provided with belt guide wheels or guide rollers, and the travel drive shaft of the warehouse discharge machine is located below the high point of the belt aqueduct.

3. The flat warehouse pit material support and clearing mechanism according to claim 1, characterized in that: The two sides of the material-blocking belt are restricted between the two side wall panels of the belt aqueduct, and the upper end of the belt aqueduct is provided with a plurality of aqueduct limiting rods for preventing the material-blocking belt from slipping.

4. The flat warehouse pit material support and clearing mechanism according to claim 1, characterized in that: An intermediate scraper is provided between the two belt chutes. The intermediate scraper is wrapped in a triangle and the bottom edge of the triangle is attached to the top of the blind plate. The driving sprocket of the intermediate scraper is located at the top of the warehouse discharge machine, and the driven sprocket of the intermediate scraper is symmetrically located on the front and rear sides of the warehouse discharge machine.

5. The flat warehouse pit material support and clearing mechanism according to claim 4 is characterized by: The driven sprockets of the intermediate scraper are respectively fixed on the intermediate scraper driven shaft, and belt cleaning augers are respectively installed at both ends of the intermediate scraper driven shaft. Each belt cleaning augers is respectively located above the blocking belt and transports in the direction of the intermediate scraper.

6. The material supporting and clearing mechanism for a flat warehouse pit according to any one of claims 1 to 5, characterized in that: Belt tensioning wheels are respectively arranged at both ends of the material blocking belt.

Citation Information

Patent Citations

  • Discharging door device

    CN214567948U