Automatic discharging device
By designing an automatic discharge device and using the structure of elastic support and cover plate, the problems of blockage of discharge ports and slow discharge speed caused by gravity compression in PVC pipe processing are solved, and automatic discharge without manual finishing is achieved, reducing labor intensity.
Patent Information
- Application Number
- CN202420643991.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-29
AI Technical Summary
In the existing PVC pipe processing, the discharge port is blocked due to gravity pressure when loading the powder bag. When the amount of powder is small, the discharge speed is slow, which requires manual cleaning, resulting in high labor intensity.
An automatic discharge device is designed, including a funnel-shaped discharge chamber arranged in the discharge rack and a discharge port communicating with the vacuum extraction pipe. The top cover plate is provided with perforations and is fixed by an elastic support member. The cover plate is rectangular and the elastic support member is arranged at four corners of the cover plate.
Through the design of elastic support and cover plate, the weight of the powder bag is pressed on the cover plate to avoid clogging of the discharge port. When the amount of powder is reduced, the cover plate is lifted by the elastic support member to prevent the powder bag from being wrapped around, ensuring smooth discharge of the powder material without manual finishing, greatly reducing labor intensity.
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Figure CN222630496U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of PVC pipe processing, and in particular to an automatic material discharge device. Background Art
[0002] At present, when PVC pipes are processed, the feeding end usually uses a crane to lift the whole bag of powder onto the unloading rack, and then uses a negative pressure suction device to transport it through a pipeline to the machine head for melting and forming.
[0003] When loading, each bag of powder weighs thousands of pounds. However, the current unloading rack usually includes a unloading rack body and a funnel-shaped unloading bin opened on the unloading rack body. After the powder bag is hoisted onto the unloading rack, the opening of the powder bag faces downward, allowing the powder to fall under the action of its own gravity. However, it is found during use that the powder bag has a slow unloading speed when the amount of powder is large or small, and workers need to manually sort it out. The reason is that when the amount of powder is large, the gravity of the upper powder is completely pressed on the discharge port of the powder bag, causing blockage. When the amount of powder is small, the upper gravity is insufficient, but the lower powder bag accumulates in the unloading bin after unloading, blocking the subsequent unloading of powder.
[0004] In view of this, those skilled in the art need to improve the existing material unloading rack to overcome the above-mentioned defects. Utility Model Content
[0005] The main purpose of the present application is to provide an automatic material discharge device, which does not require manual combing during the discharge process and will not cause blockage.
[0006] In order to achieve the above-mentioned objectives, in the first aspect, the present application provides an automatic unloading device, comprising a unloading rack, a funnel-shaped unloading bin arranged in the unloading rack, a unloading port arranged at the bottom of the unloading bin, the unloading port is connected with a vacuum suction pipe, a cover plate is arranged on the top of the unloading rack, a through hole is opened on the cover plate, the size of the through hole is smaller than the upper opening size of the unloading bin, and an elastic support member is arranged between the cover plate and the unloading rack.
[0007] A further improvement is that the cover plate is rectangular, and there are four elastic support members, which are arranged at four corners of the cover plate.
[0008] A further improvement is that the elastic support members include a guide column vertically fixed on the upper end surface of the material discharging rack, a guide hole opened on the cover plate for the guide column to pass through, an elastic member sleeved on the guide column, and a limiting member is also provided on the upper end of the guide column.
[0009] A further improvement is that the cross section of the limiting member is circular, and its diameter is larger than the diameter of the guide hole.
[0010] A further improvement is that the lower end of the guide column is welded and fixed to the material placing rack.
[0011] A further improvement is that the elastic member is a spring.
[0012] A further improvement is that a support blocking member is also provided in the discharge bin to prevent the bag opening of the packaging bag from entering the discharge opening.
[0013] A further improvement is that the supporting and blocking member comprises a plurality of equidistantly arranged supporting rods, and both ends of the supporting rods are respectively welded and fixed to two sides of the unloading bin.
[0014] The utility model provides an automatic unloading device, which has the beneficial effect compared with the prior art, that is, by arranging elastic support members and cover plates, when the powder bag is hoisted onto the unloading rack, most of the weight of the powder bag is pressed on the cover plate, so that when the amount of powder is large, it will not cause blockage at the discharge port of the powder bag, and when the amount of powder is small after unloading, the gravity on the elastic support members is reduced, and the cover plate is lifted upward under the elastic force of the elastic support members, so that the powder bag after unloading can be straightened to a certain extent, and will not be entangled in the unloading bin, thereby avoiding the subsequent powder falling. The above-mentioned unloading rack only needs to be hoisted to the unloading rack by a crane, and the powder bag can be manually opened and placed in the unloading rack, without the need for manual combing during the unloading process, which greatly reduces the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The schematic embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application. In the drawings:
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 This is the main view of this useful information;
[0018] Figure 3 This is a top view of this useful information.
[0019] Among them: 1. material discharging rack; 2. material discharging bin; 3. cover plate; 4. perforation; 5. elastic support member; 6. support rod. DETAILED DESCRIPTION
[0020] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0021] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0022] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0023] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
[0024] In addition, the term "plurality" shall mean two or more.
[0025] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0026] like Figure 1-Figure 3As shown, an automatic unloading device includes an unloading rack 1, a funnel-shaped unloading bin 2 arranged in the unloading rack 1, a unloading port arranged at the bottom of the unloading bin 2, the unloading port is connected with a vacuum suction pipe, a cover plate 3 is arranged on the top of the unloading rack 1, a through hole 4 is opened on the cover plate 3, the size of the through hole 4 is smaller than the upper opening size of the unloading bin 2, and an elastic support member 5 is arranged between the cover plate 3 and the unloading rack 1.
[0027] The bag is then lifted up by the operator, and the bag is then placed in the bagging bin 2 of the discharging rack 1. The bagging bin 2 is in a state of being lifted up by the operator, and the ...
[0028] In order to ensure the stability of the cover plate 3, the cover plate 3 is rectangular, and there are four elastic support members 5, which are arranged at the four corners of the cover plate 3. By evenly arranging the elastic support members 5 at the four corners, the cover plate 3 can fall or lift smoothly.
[0029] Preferably, in this embodiment, the elastic support members 5 include a guide column vertically fixed on the upper end surface of the discharge rack 1, a guide hole opened on the cover plate 3 for the guide column to pass through, and an elastic member sleeved on the guide column. A limiting member is also provided on the upper end of the guide column. The cross-section of the limiting member is circular, and its diameter is larger than the diameter of the guide hole. The lower end of the guide column is welded and fixed to the discharge rack 1, and the elastic member is a spring.
[0030] In order to prevent the bag opening of the powder bag from being sucked by the negative pressure suction tube and causing blockage of the suction tube, a support blocking member is also provided in the discharge bin 2 to prevent the bag opening of the packaging bag from entering the discharge port. The support blocking member includes a plurality of equidistantly arranged support rods 6, and the two ends of the support rods 6 are respectively welded and fixed to the two sides of the discharge bin 2, so that the bag opening of the powder bag is directly blocked by the support rods 6, and the powder falls into the space below the support rods 6 from the gaps between the support rods 6, and the negative pressure adsorption tube performs negative pressure suction on the powder in the space below, thereby preventing the bag opening of the powder bag from being sucked into the negative pressure adsorption tube.
[0031] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An automatic unloading device, comprising an unloading rack, a funnel-shaped unloading bin arranged in the unloading rack, and a unloading port arranged at the bottom of the unloading bin, wherein the unloading port is connected to a vacuum extraction pipe, characterized in that: A cover plate is arranged on the top of the material discharging rack, and a through hole is opened on the cover plate. The size of the through hole is smaller than the size of the upper opening of the unloading bin. An elastic support member is arranged between the cover plate and the material discharging rack.
2. An automatic unloading device according to claim 1, characterized in that: The cover plate is rectangular, and there are four elastic support members, which are arranged at four corners of the cover plate.
3. An automatic unloading device as claimed in claim 2, characterized in that: The elastic support members include a guide column vertically fixed on the upper end surface of the material discharging rack, a guide hole opened on the cover plate for the guide column to pass through, and an elastic member sleeved on the guide column. A limit member is also provided on the upper end of the guide column.
4. An automatic unloading device as claimed in claim 3, characterized in that: The cross section of the limiting member is circular, and the diameter thereof is larger than the diameter of the guide hole.
5. The automatic unloading device according to claim 3, characterized in that: The lower end of the guide column is welded and fixed to the material placing rack.
6. An automatic unloading device as claimed in claim 3, characterized in that: The elastic member is a spring.
7. An automatic unloading device as claimed in claim 1, characterized in that: The discharge bin is also provided with a support blocking member to prevent the bag opening of the packaging bag from entering the discharge opening.
8. An automatic unloading device as claimed in claim 7, characterized in that: The supporting and blocking member comprises a plurality of supporting rods which are arranged at equal distances, and two ends of the supporting rods are respectively welded and fixed to two sides of the unloading bin.