Moisture evaporator
By designing a moisture evaporator using a vacuum tank body and a moisture evaporation filler assembly, the existing evaporator has solved the problems of low evaporation efficiency and high energy consumption, and achieved efficient and rapid removal of grease and impurities in wastewater, and saving electricity.
Patent Information
- Application Number
- CN202421325432.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When existing evaporators treat large amounts of wastewater, their evaporation efficiency is low and energy-consuming, which cannot meet the needs of rapid and efficient removal of grease and impurities in wastewater.
A moisture evaporator is designed, using a vacuum tank body and a moisture evaporation filler assembly, and water atomization is sprayed on the filler assembly through a water mist spray assembly. The support body and Ball ring structure that increase the contact surface area are used to accelerate moisture evaporation and evaporation is achieved through vacuum equipment.
It realizes efficient evaporation of moisture without heating components, saves electricity, improves evaporation efficiency, and facilitates maintenance and observation through the design of the observation window.
Smart Images

Figure CN222631116U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of evaporator equipment, in particular to a water evaporator. Background Art
[0002] The low-temperature vacuum evaporator is evacuated into a vacuum state by a vacuum pump. The vacuum degree of the evaporation chamber is about 95%~97%. The boiling point of water is 35 degrees Celsius~37 degrees Celsius at this pressure. The system does not need to be equipped with a feed pump. The negative pressure of the evaporation chamber is used to suck the material into the evaporation chamber, and the material is circulated and atomized by a forced circulation pump and sprayed onto the heat exchanger. The moisture in the material is evaporated, and the material is continuously circulated and atomized. The material is automatically replenished through the liquid level in the evaporation chamber. When the concentration reaches the requirement, it is discharged from the equipment as a concentrated liquid.
[0003] Therefore, the current evaporation structure mainly sprays the material onto the heat exchanger, the water in the material is evaporated, and the material is continuously circulated and atomized for evaporation. However, with the development of people's processing and manufacturing industries, the demand for wastewater treatment is gradually increasing, and more and more wastewater needs to be treated. Only this structure can no longer meet the demand and cannot keep up with the treatment efficiency. In addition, heat exchange evaporation also requires a heating component, and the power demand is relatively large. Therefore, an improved technology that can improve evaporation efficiency and save energy is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a water evaporator which can remove grease and impurities in wastewater efficiently and quickly and consumes less energy, so as to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] A water evaporator comprises a tank body, which is provided with a water mist spray assembly and a water evaporation filler assembly in order from top to bottom, an upper end of the tank body is provided with an upper end cap, and a lower end of the tank body is provided with a lower end cap, the upper end cap is connected with a vacuum pumping pipe for vacuuming and a rupture pipe for releasing gas pressure; the lower end cap is provided with an oil cleaning pipe connected to an oil pump and a sewage pipe;
[0007] The moisture evaporation filler assembly includes a plurality of support bodies for increasing the contact outer surface, and has structures such as truncated cone, cone, pyramid, and pyramid. The support bodies are arranged side by side up and down, and the interior of the support bodies is hollow. The number of support bodies is set according to usage requirements. A plurality of stepped table surfaces are provided on the outer side surface of the support body, and a plurality of leakage holes are evenly distributed on the table surfaces and along the circumference. A plurality of contact fillers are provided on each table surface and along the circumference. The contact fillers are located above the leakage holes and allow liquid to flow from the contact fillers into the leakage holes.
[0008] Furthermore, the water mist spray assembly includes a three-claw nozzle, and the spraying end of the three-claw nozzle is equipped with an impact atomizing nozzle. The liquid inlet end of the three-claw nozzle is connected to a liquid inlet pipe through a pipe connector, and the liquid inlet pipe is located outside the tank body.
[0009] Furthermore, it also includes a liquid level detection component for detecting the liquid level in the tank body. The liquid level detection component includes a float level gauge located in the tank body, a valve body and a liquid level installation pipe located outside the tank body. Both ends of the liquid level installation pipe are located at the upper and lower ends of the tank body and are connected to the tank body. The valve body is installed on the liquid inlet pipe, and the float level gauge connecting end is connected to the valve body.
[0010] Furthermore, the tank body is provided with an observation window for easy maintenance and observation. There are two observation windows, which are located above and below the water evaporation filler assembly respectively. A scraper is provided on the inner surface of the observation window, and a crank for driving the scraper to rotate is provided on the outer surface of the observation window.
[0011] Furthermore, a lifting lug is provided on the upper head, and a tank body fixing piece is provided on the outer side of the tank body, which is easy to install.
[0012] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0013] No heating components are required, and the water in the tank is evaporated only by vacuuming the equipment, which saves electricity, consumes less energy, and has the effect of energy saving;
[0014] The moisture evaporation filler component accelerates the evaporation of moisture, thereby improving the efficiency of moisture evaporation;
[0015] The observation window is provided with a scraper, which makes it easy to keep the observation window clean and tidy without affecting the sight. At the same time, the observation window can be easily disassembled from the tank body, so it is also convenient for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 This is a schematic diagram of the structure of a moisture evaporator of the utility model;
[0018] Figure 2 This is a structural schematic diagram of a moisture evaporator of the utility model;
[0019] Figure 3 This is a structural schematic diagram of a moisture evaporator of the utility model;
[0020] Figure 4 The utility model is a structural schematic diagram of a moisture evaporator.
[0021] In the figure: 1. tank body, 2. water mist spray assembly, 3. water evaporation packing assembly, 4. upper head, 5. lower head, 6. vacuum tube, 7. air-breaking tube, 8. oil cleaning tube, 9. support body, 10. installation edge, 11. table, 12. leakage hole, 13. contact packing, 14. lifting ear, 15. tank body fixing part, 16. three-claw nozzle, 17. impact atomizing nozzle, 18. liquid inlet pipe, 19. float liquid level gauge, 20. valve body, 21. liquid level installation pipe, 22. observation window, 24. crank, 25. sewage pipe. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 , the utility model provides a technical solution:
[0024] A water evaporator comprises a vacuum tank body 1, on which a water mist spray assembly 2 and a water evaporation filler assembly 3 are arranged in sequence from top to bottom. The water mist spray assembly 2 sprays water atomization on the water evaporation filler assembly 3. An upper end of the tank body 1 is provided with an upper end cap 4, and a lower end of the tank body 1 is provided with a lower end cap 5. The upper end cap 4 is connected with a vacuum pumping pipe 6 for vacuuming, a rupture pipe 7 for releasing gas pressure, and corresponding valves; the lower end cap 5 is provided with a clean oil pipe 8 connected to an oil pump and a drain pipe, and the clean oil pipe 8 extracts the remaining waste oil and impurities;
[0025] The water evaporation filler assembly 3 includes a plurality of truncated cone-shaped support bodies 9, which are also shaped like other structures with the largest surface area, such as a pyramid shape, with the smaller end facing upwards, and a mounting edge 10 tightly mounted in the tank body 1 is provided on the side of the support body 9. The support bodies 9 are arranged side by side up and down, and the shortest distance between each other can be taken. The support body 9 is hollow inside, and the number of support bodies 9 is set according to the use requirements. The outer side of the support body 9 is provided with a plurality of stepped table surfaces 11, and the table surface 11 is provided along the circumferential direction. A number of leakage holes 12 are evenly distributed, and a number of contact fillers 13 are provided on each table 11 and along the circumference. The contact fillers 13 are preferably ball rings. The contact fillers 13 are located above the leakage holes 12 and allow liquid to flow from the contact fillers 13 into the leakage holes 12. The coordinated design of the support body 9 and the ball ring allows water mist to fall onto its outer surface to form a thin oil film, greatly increasing the surface area, so that water can evaporate easily and be sucked away by the vacuum equipment through the vacuum pipe 6, thereby making the treatment of oily wastewater more efficient and convenient.
[0026] A lifting lug 14 is installed on the upper head 4. At least two lifting lugs 14 are installed for lifting the tank body 1. A tank body fixing piece 15 is provided on the outer side of the tank body 1 for easy installation.
[0027] As an embodiment of the utility model, in addition to the above structure, the water mist spray assembly 2 includes a three-claw nozzle 16, and can also be a nozzle with a greater number of claws. The spraying end of the three-claw nozzle 16 is equipped with an impact-type atomizing nozzle 17. The impact-type atomizing nozzle 17 can disperse the liquid into tiny droplets in an instant, and can control the size and dispersion of the droplets, thereby improving the atomization efficiency. The liquid inlet end of the three-claw nozzle 16 is connected to a liquid inlet pipe 18 through a pipe connector. The liquid inlet pipe 18 enters from the bottom end of the tank body 1 and then extends to the upper end of the tank body 1, and is finally connected to the three-claw nozzle 16. One end of the liquid inlet pipe 18 located outside the tank body 1 is connected to an external wastewater source.
[0028] As an embodiment of the utility model, in addition to the above-mentioned structure, it also includes a liquid level detection component for detecting the liquid level in the tank body 1. The liquid level detection component includes a float liquid level gauge 19 located in the tank body 1, a valve body 20 and a liquid level installation pipe 21 located outside the tank body 1. Both ends of the liquid level installation pipe 21 are located at the upper and lower ends of the tank body 1 and are connected to the tank body 1. The valve body 20 is installed on the liquid inlet pipe 18, and the connecting end of the float liquid level gauge 19 is connected to the valve body 1.
[0029] As an embodiment of the utility model, in addition to the above structure, the tank body 1 is provided with an observation window 22 for easy maintenance and observation. There are two observation windows 22, which are respectively located above and below the water evaporation filler assembly 3. A scraper is provided on the inner surface of the observation window 22, and a crank 24 is provided on the outer surface of the observation window 22 to drive the scraper to rotate to scrape off stains on the inner surface of the observation window 22.
[0030] When the utility model is implemented:
[0031] The liquid inlet pipe draws the wastewater into the tank body and sprays it through the impact atomizing nozzle. The impact atomizing nozzle instantly disperses the liquid into tiny droplets and drops them onto the outer or inner surface of the support body and the ball ring, spreading the liquid to increase the surface area, increasing the surface area of contact between the liquid and the gas, thereby accelerating the air flow rate on the liquid surface, quickly evaporating the water, and the vacuum equipment draws the water away, leaving waste oil and / or impurities, which finally accumulate in the tank body and are sucked away and discharged by the oil pump.
[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A water evaporator, comprising a tank body, characterized in that: The tank body is provided with a water mist spray assembly and a water evaporation filler assembly in sequence from top to bottom, an upper end of the tank body is provided with an upper head, and a lower end of the tank body is provided with a lower head, the upper head is connected with a vacuum pipe for vacuuming and a rupture pipe for releasing gas pressure; the lower head is provided with a clean oil pipe and a sewage pipe connected to the oil pump; the water evaporation filler assembly includes a support body for increasing the contact outer surface, the support bodies are arranged side by side up and down, the interior of the support bodies is hollow, and the outer side surface of the support body is provided with a stepped table, a plurality of leakage holes are evenly distributed on the table and along the circumference, and a plurality of contact fillers are provided on each table and along the circumference, and the contact fillers are located above the leakage holes and allow liquid to flow from the contact fillers into the leakage holes.
2. A water evaporator according to claim 1, characterized in that: The water mist spray assembly comprises a three-claw nozzle, the spraying ends of the three-claw nozzles are all provided with impact-type atomizing nozzles, the liquid inlet ends of the three-claw nozzles are connected with liquid inlet pipes through pipeline connectors, and the liquid inlet pipes are located outside the tank body.
3. A water evaporator according to claim 2, characterized in that: It also includes a liquid level detection component for detecting the liquid level in the tank body. The liquid level detection component includes a float level gauge located in the tank body, a valve body and a liquid level installation pipe located outside the tank body. Both ends of the liquid level installation pipe are connected to the upper and lower ends of the tank body, and the valve body is installed on the liquid inlet pipe.
4. A water evaporator according to any one of claims 1 to 3, characterized in that: The tank body is provided with an observation window for easy maintenance and observation. There are two observation windows, which are respectively located above and below the water evaporation filler component. The inner surface of the observation window is provided with a scraper, and the outer surface of the observation window is provided with a crank to drive the scraper to rotate.
5. A water evaporator according to claim 4, characterized in that: The upper sealing head is provided with a lifting lug, and the outer side of the tank body is provided with a tank body fixing piece.