Automatic production line based on emulsion explosive
By designing the feeding structure of the automatic production line, using the combination of the motor-driven transmission system, limit blocks and inclined plates, the automatic loading of the emulsified explosive roll is achieved, solving the problem of manual loading of the existing production line, reducing costs and achieving automated production.
Patent Information
- Application Number
- CN202420349735.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-02-23
AI Technical Summary
The existing emulsified explosive production line does not load the material roll after filling, and needs to be manually placed on the conveyor belt, resulting in high labor costs.
An automatic production line based on emulsified explosives was designed, including a conveyor belt structure, a support plate, a cooling air-drying structure and a feeding structure. The feeding structure consists of a rectangular plate, an inclined plate, a limit block and a drive structure. The transmission system is driven by the motor to drive the connecting rod and a rectangular block to rotate, and the limit block and an inclined plate are used to realize the automatic feeding of the material roll.
Automatic loading of emulsified explosive rolls is realized, which saves labor, reduces production costs, and realizes automatic production through cooling and air-drying structure.
Smart Images

Figure CN222631329U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the relevant field of emulsion explosives, in particular to an automatic production line based on emulsion explosives. Background Art
[0002] Emulsion explosives are a new type of industrial explosive developed in the 1970s. They are made by using emulsifiers to evenly disperse droplets of aqueous oxidant salt solutions in an oil-phase continuous medium containing porous substances such as dispersed bubbles or hollow glass microspheres to form an oil-in-water type latex explosive.
[0003] The Chinese patent with the patent number CN210394213U discloses a production line for producing emulsion explosives. Through the arrangement of a frame, a bracket, a crossbeam, an accessory box, a partition, a refrigerator, a circulating pump, a water outlet pipe, a heat conducting sheet and a return pipe, the traditional water cooling method can be replaced by air cooling. The production line for producing emulsion explosives has the advantage of good air drying effect, and solves the problem that the existing air drying device only uses a blasting device to air dry, which makes it difficult to fully volatilize the moisture on the surface of the material roll, thereby affecting the later processing;
[0004] Although the above-mentioned production line for producing emulsion explosives has certain advantages in air drying ability, the emulsion explosive rolls after filling still need to be placed one by one on the conveyor belt by the staff for subsequent cooling and air drying. The rolls cannot be automatically loaded, which is inconvenient to use and has high labor costs. Utility Model Content
[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides an automatic production line based on emulsion explosives.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic production line based on emulsion explosives, including a conveyor belt structure, a support plate, a cooling and air-drying structure and a feeding structure, wherein support plates are fixed on both sides of the front and rear of the lower end face of the conveyor belt structure, a cooling and air-drying structure is installed in the middle of the upper end face of the conveyor belt structure, and a feeding structure is arranged on the left side of the conveyor belt structure, and the feeding structure includes a rectangular plate, a first inclined plate, a second inclined plate, a limit block and a driving structure, the upper sides of the left and right end faces of the two rectangular plates are fixedly connected to the first inclined plate and the second inclined plate respectively, the upper end faces of the two rectangular plates are evenly fixed with limit blocks, the driving structure is fixed on the left side of the middle of the front end face of the front rectangular plate, and the lower right side of the second inclined plate is arranged on the left side of the upper end face of the conveyor belt structure.
[0007] Optionally, the driving structure includes a support seat, a motor, a rotating shaft, a rotating shaft, a bearing and a transmission structure, the upper end surface of the support seat is mounted with a motor, the output end of the motor passes through the front rectangular plate and is transmission-connected to the front end of the rotating shaft, a rotating shaft is arranged on the right side of the rotating shaft, the front end of the rotating shaft is rotationally connected to the bearing, and the front end surface of the bearing is fixedly connected to the front rectangular plate, the rear ends of the rotating shaft and the rotating shaft are both connected to the transmission structure, and the rear end surface of the support seat is fixedly connected to the front end surface of the front rectangular plate.
[0008] Optionally, the transmission structure includes a first rotating structure, a rotating block, a second rotating structure and a pulley group, the upper right end face of the first rotating structure is fixedly connected to the rotating block, the right end face of the rotating block is fixedly connected to the second rotating structure, a pulley group is provided on the front side of the first rotating structure, and the left and right sides of the pulley group are respectively rotatably connected to the rotating shaft and the rotating shaft.
[0009] Optionally, the first rotating structure includes a connecting rod, a rectangular block, an arc groove and a connecting plate, the upper side of the connecting rod is rotatably connected to the rectangular block via a rotating shaft, an arc groove is provided on the upper end face of the rectangular block, a connecting plate is fixed to the lower middle side of the right end face of the rectangular block, the right end face of the connecting plate is fixedly connected to the rotating block, and the lower side of the connecting rod is rotatably connected to the rotating shaft.
[0010] Optionally, the upper left side of the first inclined plate is connected to the end of the external material roll filling structure, so as to facilitate stacking the filled material rolls on the upper end surface of the first inclined plate.
[0011] Optionally, baffles are fixed to the front and rear sides of the upper end surfaces of the first inclined plate and the second inclined plate to prevent the material roll from rolling off the upper end surface of the first inclined plate.
[0012] Optionally, the first rotating structure and the second rotating structure have the same structure and are symmetrically distributed, and the rotating block has the same structure as the rectangular block, which is conducive to driving the material roll to move to the right.
[0013] Beneficial effects of the utility model:
[0014] The utility model discloses an automatic production line based on emulsion explosives. A feeding structure is set to control a motor to rotate. The output end of the motor drives a rotating shaft to rotate. The rotating shaft drives a rotating shaft to rotate synchronously through a pulley group, so that the rotating shaft and the rotating shaft respectively drive a first rotating structure and a second rotating structure to rotate, and then the rotating shaft drives a connecting rod of the first rotating structure to rotate clockwise, and the connecting rod and the rotating shaft drive the connecting rod of the second rotating structure to rotate. The rectangular block and the rotating block are limited by the upper end surface limit block of the rectangular plate, so as to achieve the effect of moving the material roll intermittently to the right, save labor, reduce costs, and deliver the material roll to the upper end surface of the conveyor belt structure through the second inclined plate. The conveyor belt structure drives the material roll to the right through the cooling and air-drying structure to achieve the purpose of automatic production. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a schematic diagram of the internal structure of the feeding structure of the utility model;
[0017] Figure 3 This is a top view of the drive structure of the utility model;
[0018] Figure 4 This is a top view of the transmission structure of the utility model;
[0019] Figure 5 This utility model structure Figure 1 A partial enlarged view of point A.
[0020] Among them: conveyor belt structure-1, support plate-2, cooling and drying structure-3, feeding structure-4, rectangular plate-41, first inclined plate-42, second inclined plate-43, limit block-44, driving structure-45, support seat-451, motor-452, rotating shaft-453, rotating shaft-454, bearing-455, transmission structure-456, first rotating structure-4561, rotating block-4562, second rotating structure-4563, pulley group-4564, connecting rod-45611, rectangular block-45612, arc groove-45613, connecting plate-45614. DETAILED DESCRIPTION
[0021] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.
[0022] Please refer to the figure. The utility model provides an automatic production line based on emulsion explosives, including a conveyor belt structure 1, a support plate 2, a cooling and air-drying structure 3 and a feeding structure 4. The lower end surface of the conveyor belt structure 1 is fixed with support plates 2 on both sides, and the middle part of the upper end surface of the conveyor belt structure 1 is installed with a cooling and air-drying structure 3. The left side of the conveyor belt structure 1 is provided with a feeding structure 4. The feeding structure 4 includes a rectangular plate 41, a first inclined plate 42, a second inclined plate 43, a limit block 44 and a driving structure 45. The upper sides of the left and right end surfaces of the two rectangular plates 41 are respectively connected to the first inclined plate 42. It is fixedly connected to the second inclined plate 43, and limiting blocks 44 are fixed at equal distances on the upper end surfaces of the two rectangular plates 41. A driving structure 45 is fixed to the left side of the middle part of the front end surface of the front rectangular plate 41, and the lower right side of the second inclined plate 43 is arranged on the left side of the upper end surface of the conveyor belt structure 1. The upper left side of the first inclined plate 42 is connected to the end of the external material roll filling structure, so as to facilitate stacking the filled material rolls on the upper end surface of the first inclined plate 42. Baffles are fixed on the front and rear sides of the upper end surfaces of the first inclined plate 42 and the second inclined plate 43 to prevent the material rolls from rolling down from the upper end surface of the first inclined plate 42.
[0023] Please refer to the figure. The utility model provides an automatic production line based on emulsion explosives. The driving structure 45 includes a support seat 451, a motor 452, a rotating shaft 453, a rotating shaft 454, a bearing 455 and a transmission structure 456. The upper end surface of the support seat 451 is installed with a motor 452. The output end of the motor 452 passes through the front rectangular plate 41 and is transmission-connected with the front end of the rotating shaft 453. The right side of the rotating shaft 453 is provided with a rotating shaft 454. The front end of the rotating shaft 454 is rotationally connected with the bearing 455, and the front end surface of the bearing 455 is fixedly connected with the front rectangular plate 41. The rear ends of the rotating shaft 453 and the rotating shaft 454 are both connected with the transmission structure 456. The rear end surface of the support seat 451 is connected to the front end of the front rectangular plate 41. The end faces are fixedly connected, and the transmission structure 456 includes a first rotating structure 4561, a rotating block 4562, a second rotating structure 4563 and a pulley group 4564. The upper right end face of the first rotating structure 4561 is fixedly connected to the rotating block 4562, and the right end face of the rotating block 4562 is fixedly connected to the second rotating structure 4563. A pulley group 4564 is provided on the front side of the first rotating structure 4561, and the left and right sides of the pulley group 4564 are respectively rotatably connected to the rotating shaft 453 and the rotating shaft 454. The structures of the first rotating structure 4561 and the second rotating structure 4563 are consistent and symmetrically distributed. The rotating block 4562 is consistent with the structure of the rectangular block 45612, which is conducive to driving the material roll to move to the right.
[0024] Please refer to the figure, the utility model provides an automatic production line based on emulsion explosives, the first rotating structure 4561 includes a connecting rod 45611, a rectangular block 45612, an arc groove 45613 and a connecting plate 45614, the upper side of the connecting rod 45611 is rotatably connected to the rectangular block 45612 through a rotating shaft, the upper end face of the rectangular block 45612 is provided with an arc groove 45613, a connecting plate 45614 is fixed to the lower middle side of the right end face of the rectangular block 45612, the right end face of the connecting plate 45614 is fixedly connected to the rotating block 4562, and the lower side of the connecting rod 45611 is rotatably connected to the rotating shaft 453.
[0025] Here’s how it works:
[0026] First, the new device is placed at the desired position and connected to the circuit, and the upper left side of the first inclined plate 42 is connected to the end of the external emulsion explosive filling structure, so that the filled material roll rolls to the right by utilizing the inclined feature of the first inclined plate 42;
[0027] Second, by controlling the motor 452 to rotate, the motor 452 drives the rotating shaft 453 to rotate, the rotating shaft 453 drives the pulley set 4564 to rotate, and the pulley set 4564 drives the rotating shaft 454 to rotate synchronously, so that the rotating shaft 453 and the rotating shaft 454 respectively drive the first rotating structure 4561 and the second rotating structure 4563 to rotate;
[0028] Third, the rotating shaft 453 drives the connecting rod 45611 of the first rotating structure 4561 to rotate clockwise, and the connecting rod 45611 drives the rectangular block 45612 to rotate. At the same time, the rotating shaft 454 drives the connecting rod 45611 of the second rotating structure 4563 to rotate, so that the rectangular block 45612 and the rotating block 4562 utilize the limiting block 44 on the upper end surface of the rectangular plate 41 to drive the material roll to move intermittently to the right;
[0029] Fourth, when the material roll moves to the upper end surface of the second inclined plate 43, the inclined feature of the second inclined plate 43 is utilized to make the material roll roll to the right, thereby achieving the effect of automatic loading, saving labor, and reducing labor costs. Finally, the material roll rolls to the upper end surface of the conveyor belt structure 1, and the material roll is conveyed to the right by the conveyor belt structure 1. The material roll passes through the cooling and air-drying structure 3, thereby achieving the effect of cooling and air-drying.
[0030] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.
[0031] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0032] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic production line based on emulsion explosives, characterized in that: The invention comprises a conveyor belt structure (1), a support plate (2), a cooling and air-drying structure (3) and a feeding structure (4); the support plates (2) are fixed on both the front and rear sides of the lower end face of the conveyor belt structure (1); the cooling and air-drying structure (3) is installed in the middle of the upper end face of the conveyor belt structure (1); the feeding structure (4) is arranged on the left side of the conveyor belt structure (1); the feeding structure (4) comprises a rectangular plate (41), a first inclined plate (42), a second inclined plate (43), a limit block (44) and a driving structure (45); the upper sides of the left and right end faces of the two rectangular plates (41) are respectively fixedly connected to the first inclined plate (42) and the second inclined plate (43); the upper end faces of the two rectangular plates (41) are fixedly connected with the limit blocks (44) at equal distances; the driving structure (45) is fixed on the left side of the middle of the front end face of the front rectangular plate (41); the lower right side of the second inclined plate (43) is arranged on the left side of the upper end face of the conveyor belt structure (1).
2. The automatic production line based on emulsion explosive according to claim 1, characterized in that: The driving structure (45) comprises a support seat (451), a motor (452), a rotating shaft (453), a rotating shaft (454), a bearing (455) and a transmission structure (456); the motor (452) is mounted on the upper end surface of the support seat (451); the output end of the motor (452) passes through the front rectangular plate (41) and is transmission-connected to the front end of the rotating shaft (453); a rotating shaft (454) is arranged on the right side of the rotating shaft (453); the front end of the rotating shaft (454) is rotationally connected to the bearing (455), and the front end surface of the bearing (455) is fixedly connected to the front rectangular plate (41); the rear ends of the rotating shaft (453) and the rotating shaft (454) are both connected to the transmission structure (456); and the rear end surface of the support seat (451) is fixedly connected to the front end surface of the front rectangular plate (41).
3. An automatic production line based on emulsion explosives according to claim 2, characterized in that: The transmission structure (456) includes a first rotating structure (4561), a rotating block (4562), a second rotating structure (4563) and a pulley group (4564), wherein the upper right end surface of the first rotating structure (4561) is fixedly connected to the rotating block (4562), the right end surface of the rotating block (4562) is fixedly connected to the second rotating structure (4563), and a pulley group (4564) is provided on the front side of the first rotating structure (4561), and the left and right sides of the pulley group (4564) are respectively rotatably connected to the rotating shaft (453) and the rotating shaft (454).
4. The automatic production line based on emulsion explosive according to claim 3 is characterized in that: The first rotating structure (4561) includes a connecting rod (45611), a rectangular block (45612), an arc groove (45613) and a connecting plate (45614); the upper side of the connecting rod (45611) is rotatably connected to the rectangular block (45612) via a rotating shaft; an arc groove (45613) is provided on the upper end surface of the rectangular block (45612); a connecting plate (45614) is fixed to the lower middle side of the right end surface of the rectangular block (45612); the right end surface of the connecting plate (45614) is fixedly connected to the rotating block (4562); and the lower side of the connecting rod (45611) is rotatably connected to the rotating shaft (453).
5. The automatic production line based on emulsion explosive according to claim 1 is characterized in that: The upper left side of the first inclined plate (42) is connected to the end of the external material roll filling structure.
6. The automatic production line based on emulsion explosive according to claim 1, characterized in that: Baffles are fixed to the front and rear sides of the upper end faces of the first inclined plate (42) and the second inclined plate (43).
7. The automatic production line based on emulsion explosive according to claim 3 is characterized in that: The first rotating structure (4561) and the second rotating structure (4563) have the same structure and are symmetrically distributed, and the rotating block (4562) has the same structure as the rectangular block (45612).
Citation Information
Patent Citations
Production line for producing emulsion explosive
CN210394213U