Dyeing tank with overturning structure for textile processing

By introducing a flip structure and a power agitator into the dyeing tank, the problem of inconvenience in deposition and cleaning of dyeing components is solved, and the dyeing efficiency and quality are improved.

CN222631808UActive Publication Date: 2025-03-18佛山市万泉纺织有限公司
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Patent Information

Application Number
CN202421050173.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-03-18
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The dye in the existing dyeing tank is left to stand, causing the dyeing components to be deposited at the bottom of the tank, affecting the dyeing efficiency and inconvenient cleaning.

Method used

A dyeing tank with a flip structure is designed, using a semi-open base and a power mechanism, which drives the agitating plate to rotate through a motor to prevent dye deposition, and controls the flip of the dyeing tank through an electric push rod and rack assembly for easy cleaning.

Benefits of technology

By agitating the rotation of the plate, the dyeing components are avoided from deposition at the bottom of the dyeing tank, and the dyeing efficiency and quality are improved. At the same time, the flipped structure simplifies the cleaning process and improves the use efficiency of the dyeing tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dyeing tanks, in particular to a dyeing tank with a turnover structure for textile processing, which comprises a semi-open base, a dyeing tank is vertically arranged in the base, the lower portion of the dyeing tank is in a semi-cylindrical shape, a connecting shaft is transversely and rotatably mounted on the lower portion in the dyeing tank, and the turnover structure is arranged on the connecting shaft. A plurality of stirring plates are fixedly mounted at the two ends of the connecting shaft respectively, the connecting shaft is connected with a power mechanism, a mounting shaft rotationally penetrating through the side wall of the base is transversely and fixedly mounted on the outer side wall of the dyeing tank, a transversely-arranged rack is mounted on the base through a movement control mechanism, and the outer side wall of the mounting shaft is fixedly sleeved with a gear; according to the utility model, the reversible dyeing tank is arranged, so that the discharge of dye and the cleaning of the dyeing tank are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of dyeing tanks, in particular to a dyeing tank for textile processing with a turnover structure. Background Art

[0002] In the textile field, dyeing of processed cloth is an important part of the production process. After the cloth is manufactured, it usually presents the color corresponding to the raw material. Dyeing is the process of attaching dyes to the cloth to form colored cloth.

[0003] However, in the prior art, the dye in the dyeing tank is usually stationary, and the dyeing components in the dye are easily accumulated at the bottom of the dyeing tank, which is not conducive to dye adsorption and affects the dyeing efficiency. In addition, the common dyeing tank cleaning is to release the dye from the bottom, and the dye is easily residual in the dyeing tank, which is inconvenient to clean. For this reason, we propose a dyeing tank for textile processing with a flip structure. Utility Model Content

[0004] The utility model provides a dyeing tank for textile processing with a turnover structure, which solves the above-mentioned technical problems.

[0005] The utility model solves the above-mentioned technical problems as follows: A dyeing trough for textile processing with a flip structure comprises a semi-open base, a dyeing trough is vertically arranged in the base, the lower part of the dyeing trough is semi-cylindrical, a connecting shaft is installed in the lower part of the dyeing trough for horizontal rotation, a plurality of stirring plates are fixedly installed at both ends of the connecting shaft, the connecting shaft is connected to a power mechanism, an installation shaft that rotates and penetrates the side wall of the base is fixedly installed in the horizontal direction on the outer wall of the dyeing trough, the base is installed with a horizontally arranged rack through a mobile control mechanism, a gear is fixedly sleeved on the outer wall of the installation shaft, and the gear is meshingly connected with the rack.

[0006] Preferably, the power mechanism includes a motor vertically fixedly installed on the outer bottom of the dyeing tank, the output shaft of the motor rotates and passes through the dyeing tank, the output shaft of the motor and the outer side wall of the connecting shaft are respectively fixedly installed with bevel gears, and the two bevel gears are meshingly connected.

[0007] Preferably, a through slot is formed on the side wall of the base, and the motor is arranged in the slot.

[0008] Preferably, the mobile control mechanism includes an electric push rod fixedly installed laterally on the outer wall of the base, the free end of the electric push rod movably passes through the base, the free end of the electric push rod is fixedly connected to the rack, and a support plate is fixedly installed laterally on the inner wall of the base, and the rack is slidably matched with the upper end surface of the support plate.

[0009] Preferably, a plurality of dyeing rollers are installed on the inner side wall of the dyeing tank for transverse rotation, and passage openings are provided on the side walls on both sides of the dyeing tank.

[0010] The beneficial effects of the utility model are:

[0011] 1. By setting a motor, the motor indirectly drives the stirring plate to rotate through the transmission of the bevel gear, and the stirring plate is used to stir the dye at the bottom of the dyeing tank to avoid the deposition of dyeing components at the bottom of the dyeing tank, which is more conducive to the coloring of the fabric, and also makes the distribution of dyeing components more uniform, thereby improving the dyeing quality;

[0012] 2. By setting up the base, the dyeing tank is rotatably connected to the base, and the rotation of the dyeing tank is controlled by the electric push rod in conjunction with the rack and other components. When cleaning, the dyeing tank can be turned over to pour out the dye. At the same time, the dyeing tank port can be made horizontal to facilitate the cleaning of the inner wall of the dyeing tank.

[0013] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0015] Figure 1 The utility model provides a structural schematic diagram of a dyeing tank for textile processing with a flip structure;

[0016] Figure 2 The utility model provides a schematic diagram of the base structure of a dyeing tank for textile processing with a flip structure;

[0017] Figure 3 The utility model provides a dyeing trough with a turnover structure for textile processing, which is a schematic cross-sectional structure diagram.

[0018] Legend:

[0019] 1. Base; 2. Dyeing tank; 3. Connecting shaft; 4. Stirring plate; 5. Mounting shaft; 6. Rack; 7. Gear; 8. Motor; 9. Slot; 10. Electric push rod; 11. Dyeing roller; 12. Bevel gear. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-3The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0021] Example 1

[0022] like Figure 1-3 As shown, the utility model is a dyeing tank for textile processing with a flip structure, comprising a semi-open base 1, a dyeing tank 2 is vertically arranged in the base 1, a plurality of dyeing rollers 11 are installed on the inner side wall of the dyeing tank 2 for transverse rotation, through openings are provided on the side walls of the dyeing tank 2 on both sides, the lower part of the dyeing tank 2 is semi-cylindrical, a connecting shaft 3 is installed on the lower part of the dyeing tank 2 for transverse rotation, a plurality of stirring plates 4 are fixedly installed at both ends of the connecting shaft 3, the connecting shaft 3 is connected to a power mechanism, the power mechanism comprises a motor 8 fixedly installed vertically on the outer bottom of the dyeing tank 2, a through slot 9 is provided on the side wall of the base 1, the motor 8 is arranged in the slot 9, the slot 8 is provided to provide an installation space for the motor 8, and at the same time ensure that the motor 8 does not collide with the base 1 when the dyeing tank 2 rotates, the output shaft of the motor 8 rotates through the dyeing tank 2, and the output shaft of the motor 8 and the outer side wall of the connecting shaft 3 are fixedly installed with a bevel gear 12, two bevel gears The gear 12 is meshed and connected, and the motor 8 drives the bevel gear 12 directly connected thereto to rotate, and indirectly drives the connecting shaft 3 and the stirring plate 4 to rotate through the transmission of the bevel gear 12, so as to stir the dyeing liquid, prevent the dyeing material from settling and accumulating at the bottom during dyeing, promote the contact between the dyeing material and the cloth, and improve the dyeing efficiency and quality. The outer wall of the dyeing tank 2 is laterally fixed with a mounting shaft 5 that rotates and penetrates the side wall of the base 1. The base 1 is installed with a laterally arranged rack 6 through a mobile control mechanism. The outer wall of the mounting shaft 5 is fixedly sleeved with a gear 7, and the gear 7 is meshed and connected with the rack 6. The device indirectly drives the stirring plate 4 to move through the motor 8 to stir the dye, prevent the dyeing material from accumulating at the bottom of the dyeing tank 2, and affect the dyeing effect and efficiency. An electric push rod 10 is provided to cooperate with components such as the rack 6 to control the flipping of the dyeing tank 2, which can not only pour out the dyeing liquid, but also facilitate the cleaning of the dyeing tank 2.

[0023] Example 2

[0024] like Figure 1-3As shown, the mobile control mechanism includes an electric push rod 10 fixedly installed laterally on the outer wall of the base 1, the free end of the electric push rod 10 movably penetrates the base 1, the free end of the electric push rod 10 is fixedly connected to the rack 6, a support plate is fixedly installed laterally on the inner wall of the base 1, the rack 6 slides with the upper end surface of the support plate, the electric push rod 10 extends or shortens to drive the rack 6 to move, the rack 6 indirectly drives the dyeing tank 2 to flip over through the transmission of the gear 7, the dyeing tank 2 can be flipped over to directly pour out the dyeing liquid therein, and at the same time, the dyeing tank 2 can be made horizontal, which is convenient for cleaning the internal dye residue.

[0025] Working principle:

[0026] When in use, the dyeing tank 2 is filled with dye, the cloth is passed through the through opening, bent and fitted on the surface of the dyeing roller 11, the end of the cloth is connected to the external traction device, and then the outer wall traction device is controlled to be started, and the motor 8 is controlled to be started at the same time. The motor 8 drives the bevel gear 12 directly connected to it to rotate, and indirectly drives the stirring plate 4 on the connecting shaft 3 to rotate through the transmission of the bevel gear 12. The traction device continuously and slowly pulls the cloth through the dyeing tank, and the stirring plate 4 rotates to continuously stir the dye, which promotes the contact between the dyeing components and the cloth and improves the dyeing efficiency. When cleaning the dyeing tank 2, the electric push rod 10 can be controlled to shorten and drive the rack 6 to move. The rack 6 indirectly drives the dyeing tank 2 to rotate through the transmission of the gear 7, so that the dyeing tank 2 is horizontal, the dye in the dyeing tank 2 is directly poured out, and then the dyeing tank 2 can be cleaned.

[0027] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A dyeing tank for textile processing with a turnover structure, comprising a semi-open base (1), characterized in that: A dyeing tank (2) is vertically arranged in the base (1), the lower part of the dyeing tank (2) is semi-cylindrical, a connecting shaft (3) is rotatably installed in the lower part of the dyeing tank (2) in a transverse direction, a plurality of stirring plates (4) are respectively fixedly installed at both ends of the connecting shaft (3), the connecting shaft (3) is connected to a power mechanism, a mounting shaft (5) is rotatably installed in a transverse direction on the outer wall of the dyeing tank (2) and penetrates the side wall of the base (1), the base (1) is installed with a transversely arranged rack (6) through a mobile control mechanism, a gear (7) is fixedly sleeved on the outer wall of the mounting shaft (5), and the gear (7) is meshingly connected with the rack (6).

2. A dyeing tank for textile processing with a turnover structure according to claim 1, characterized in that: The power mechanism comprises a motor (8) vertically fixedly mounted on the outer bottom of the dyeing tank (2); the output shaft of the motor (8) rotates and penetrates the dyeing tank (2); the output shaft of the motor (8) and the outer side wall of the connecting shaft (3) are respectively fixedly mounted with helical gears (12); the two helical gears (12) are meshingly connected.

3. The dyeing tank for textile processing with a turnover structure according to claim 2, characterized in that: The side wall of the base (1) is provided with a through slot (9), and the motor (8) is arranged in the slot (9).

4. The dyeing tank for textile processing with a turnover structure according to claim 1, characterized in that: The movement control mechanism comprises an electric push rod (10) which is fixedly mounted transversely on the outer wall of the base (1); the free end of the electric push rod (10) movably passes through the base (1); the free end of the electric push rod (10) is fixedly connected to a rack (6); a support plate is fixedly mounted transversely on the inner wall of the base (1); the rack (6) is slidably matched with the upper end surface of the support plate.

5. The dyeing tank for textile processing with a turnover structure according to claim 1, characterized in that: A plurality of dyeing rollers (11) are installed on the inner side wall of the dyeing tank (2) in a lateral and rotatable manner, and passage openings are provided on the side walls on both sides of the dyeing tank (2).