Anti-caking mechanism for hot in-place recycling pavement construction and old material block crushing device

By designing an anti-cluster mechanism for on-site thermal regeneration pavement construction, and using crushed components and anti-cluster components, the problems of material clumping and hopper blockage in asphalt pavement construction are solved, the construction quality and efficiency are improved, and material waste is reduced.

CN222631984UActive Publication Date: 2025-03-18JIANGSU AOXIN SCIENCE&TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202421298186.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-03-18
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the on-site heat regeneration process of asphalt pavement, the old asphalt mixture fine material mixed with asphalt oil to form a mass of low strength, resulting in oil spots on the pavement, affecting the performance of use; at the same time, the hopper is prone to clogging, affecting the construction quality and efficiency.

Method used

A mechanism for anti-clustering mechanism for on-site thermal regeneration pavement construction, including crushing components and anti-blocking components. The crushing assembly uses two shaft groups and rake teeth to drive the rake teeth to rotate by hydraulic motors to crush the asphalt aggregate; the anti-blocking assembly prevents asphalt aggregates from piled up at the bottom of the hopper by setting hitting blocks and shaking blocks.

Benefits of technology

It effectively prevents asphalt mass from agglomerating during paving, improves the quality and efficiency of road construction, avoids hopper blockage, and reduces the waste of asphalt materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of road engineering technology, in particular to an anti-caking mechanism for hot in-place recycling pavement construction and an old material ball crushing device, which comprise a crushing assembly, a first shaft group and a second shaft group, the first shaft group and the second shaft group are arranged in the hopper, and a plurality of rake teeth are arranged on the outer walls of the first shaft group and the second shaft group. The rake teeth are staggered in four directions, and the anti-blocking assembly comprises a striking block arranged outside the hopper and a vibrating block arranged between the striking block and the hopper. The asphalt aggregate crushing device has the advantages that the two shaft sets and the rake teeth arranged on the surfaces of the two shaft sets are arranged, the hydraulic motor is started to rotate the two shaft sets, asphalt aggregate with clots is put into the crushing assembly, the clotted asphalt aggregate is crushed, clotting during paving is prevented, the motor is started to enable the rapping block to rotate slowly, and the rapping block can be used for crushing the clotted asphalt aggregate. And the speed reducer and the rapping block rapidly fall to knock the striking block through the self weight, and the striking block raps the outer wall of the hopper to prevent green material balls in the hopper from being accumulated at the bottom of the hopper.
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Description

Technical Field

[0001] The utility model relates to the technical field of road engineering technology, in particular to an anti-caking mechanism for in-situ hot regeneration road surface construction and an old material agglomeration crushing device. Background Art

[0002] When the asphalt pavement is hot-regenerated in situ, the loosened old asphalt mixture is transported through the spiral blade and scraper lifting feeder, which will produce old asphalt clumps with very low strength composed of fine materials and old asphalt. The old asphalt clumps are spread on the road surface as large-particle aggregates. After being rolled by a steel wheel roller, oil spots will appear on the asphalt pavement, affecting the performance of the recycled pavement.

[0003] In addition, during the paving process of recycled asphalt mixture, the old asphalt fine material will often accumulate at the bottom of the hopper, causing the hopper to be blocked. This often happens when the asphalt mass is too viscous, too cold, or the angle of the hopper is not steep enough. Once the hopper is blocked, it will affect the construction quality and efficiency of the asphalt pavement, and in severe cases, it may lead to a large amount of asphalt material being wasted. Utility Model Content

[0004] In view of the above-mentioned technical problem of the existing mixing of asphalt fines and asphalt oil, the utility model is proposed.

[0005] The utility model aims to provide an anti-caking mechanism for in-situ hot regeneration road surface construction, and aims to solve the problem of mixing asphalt fine material and asphalt oil.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: an anti-caking mechanism for on-site hot regeneration pavement construction, which includes a crushing assembly, the crushing assembly includes a hopper, a first axis group and a second axis group arranged in the hopper, the outer wall array of the first axis group and the second axis group is provided with a plurality of rake teeth, and the rake teeth are staggered in four directions.

[0007] As a preferred solution of the anti-caking mechanism for in-situ hot regeneration pavement construction of the utility model, wherein: the first shaft group and the second shaft group are symmetrically arranged, and the rake teeth are made of special steel.

[0008] As a preferred solution of the anti-caking mechanism for in-situ hot regeneration pavement construction of the utility model, wherein: one end of the first shaft group is fixedly connected to the main shaft, both ends of the main shaft are respectively installed with seat bearings, and the seat bearings are fixedly installed on the mounting frame.

[0009] As a preferred solution of the anti-caking mechanism for on-site hot regeneration pavement construction of the utility model, wherein: a connecting seat is fixedly arranged on the mounting frame, the connecting seat is movably connected to the main shaft, a coupling is arranged at one end of the main shaft near one end of the connecting seat, and one end of the coupling is connected to a hydraulic motor.

[0010] The beneficial effects of the anti-caking mechanism for on-site hot regeneration pavement construction of the utility model are as follows: by providing two shaft groups and rake teeth provided on the surfaces of the two shaft groups, the hydraulic motor is started to rotate the two shaft groups, the asphalt aggregate with clumps is placed in the crushing assembly, the clumped asphalt aggregate is crushed, and clumping is prevented during paving.

[0011] Another object of the utility model is to provide a device for crushing old material lumps, which aims to solve the problem that asphalt lumps tend to accumulate at the bottom of the hopper.

[0012] In order to solve the above technical problems, the utility model also provides the following technical solutions: a device for crushing old material clumps, which includes an anti-clumping mechanism for on-site hot regeneration pavement construction; and an anti-blocking component, which includes a striking block arranged outside the hopper, and a vibrating block arranged between the striking block and the hopper.

[0013] As a preferred solution of the old material mass crushing device of the utility model, wherein: a bracket is fixedly arranged outside the hopper, a mounting plate is fixedly arranged inside the bracket, a limiting groove is provided in the mounting plate, and the striking block is slidably connected to the limiting groove.

[0014] As a preferred solution of the old material mass crushing device of the utility model, wherein: a rotating shaft is movably arranged on the bracket, a mounting ring is fixedly arranged on the outer wall of the rotating shaft, and the rapping block is movably connected to the mounting ring.

[0015] As a preferred solution of the old material mass crushing device of the utility model, wherein: the rotating shaft array is provided with a plurality of rotating shafts, and the plurality of rotating shafts are connected by a plurality of bevel gears.

[0016] As a preferred solution of the old material mass crushing device of the utility model, wherein: a belt is movably arranged on the outer wall of one of the rotating shafts, a reducer is transmission-connected inside the belt, and one end of the reducer is transmission-connected to a motor.

[0017] As a preferred solution of the old material mass crushing device of the utility model, wherein: a stopper is arranged at one end of the striking block away from the hopper, a spring is arranged on the outer wall of the striking block, and the spring is located between the stopper and the mounting plate.

[0018] The beneficial effects of the old material mass crushing device of the utility model are: starting the motor makes the vibrating block rotate slowly, and the vibrating block quickly falls and hits the striking block through the reducer and its own weight, and the striking block vibrates the outer wall of the hopper to prevent the green material mass inside the hopper from accumulating at the bottom of the hopper. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a top view of the anti-caking mechanism for in-situ hot regeneration pavement construction in the utility model.

[0021] Figure 2 It is a side view of the anti-caking mechanism for in-situ hot regeneration pavement construction in the utility model.

[0022] Figure 3 It is an enlarged view of point A in the present utility model.

[0023] Figure 4 It is a cross-sectional view of the anti-blocking component in the utility model.

[0024] Figure 5 This is a cross-sectional view from another angle of the anti-blocking component in the utility model.

[0025] Figure 6 This is an enlarged view of the anti-blocking component B in the utility model. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0029] Example 1, reference Figure 1~Figure 3 , which is the first embodiment of the utility model, and this embodiment provides an anti-caking mechanism for in-situ hot regeneration pavement construction, including a crushing assembly 100, including a hopper 101, a first shaft group 102 and a second shaft group 103 arranged in the hopper 101, and a plurality of rake teeth 104 are arranged in an array on the outer walls of the first shaft group 102 and the second shaft group 103, and the rake teeth 104 are staggered in four directions.

[0030] Preferably, four rake teeth 104 form a group, and multiple groups of rake teeth 104 are arranged in a horizontal array on the outer wall of each first axis group 102 and second axis group 103. The multiple groups of rake teeth 104 are located inside the hopper 101, and the first axis group 102 and second axis group 103 are located on the upper part of the hopper 104.

[0031] The first shaft group 102 and the second shaft group 103 are symmetrically arranged, and the rake teeth 104 are made of special steel.

[0032] Preferably, the first shaft group 102 and the second shaft group 103 are located at the same horizontal height.

[0033] One end of the first shaft assembly 102 is fixedly connected to a main shaft 105 , and both ends of the main shaft 105 are respectively installed with seat bearings 106 , and the seat bearings 106 are fixedly installed on the mounting frame 101 a .

[0034] Preferably, there are four seated bearings 106, two in each group, one group of seated bearings 106 is rotatably connected to the first shaft group 102, one group of seated bearings 106 is rotatably connected to the second shaft group 103, and the installation position of each group of seated bearings 106 is respectively located at both ends of the first shaft group 102 and the second shaft group 103.

[0035] A connecting seat 107 is fixedly provided on the mounting frame 101a, and the connecting seat 107 is movably connected to the main shaft 105. A coupling 107a is provided at one end of the main shaft 105 close to one end of the connecting seat 107, and a hydraulic motor 108 is connected to one end of the coupling 107a.

[0036] Preferably, two hydraulic motors 108 are provided, and the two hydraulic motors 108 are connected to the first shaft group 102 and the second shaft group 103 respectively through a coupling 107a.

[0037] In summary, the two hydraulic motors 108 are started to make the first shaft group 102 and the second shaft group 103 rotate clockwise and counterclockwise respectively. At this time, the two hydraulic motors 108 drive the various rake teeth 102 on the first shaft group 102 and the second shaft group 103 to rotate, and the asphalt mass formed by the combination of the agglomerated fine materials and the asphalt oil is broken up to prevent the asphalt spread on the road surface from clumping and forming scars after being rolled by the roller.

[0038] Example 2, reference Figure 4~Figure 6 , which is the second embodiment of the utility model, further provides a waste material mass crushing device, including an anti-blocking assembly 200 , including a striking block 201 disposed outside the hopper 101 , and a rapping block 202 disposed between the striking block 201 and the hopper 101 .

[0039] Preferably, the rapping block 202 is in the shape of a circular pancake, and an arc-shaped connecting rod is provided on the outer wall of the rapping block 202 to connect with the mounting ring 206a. The rapping block 202 is made of metal material, and the mass of the rapping block 202 at the circular pancake position is relatively large. When the rotating shaft 206 rotates, the rapping block 202 Figure 3 The position shown in the figure rotates synchronously with the rotating shaft 206. When the rapping block 202 rotates to the appropriate position, the arc-shaped connecting rod is driven to rotate under the action of its own gravity, and the outer wall of the rapping block 202 hits the stopper 201a, so that the knocking block 201 knocks down the hopper 104.

[0040] A bracket 205 is fixedly provided on the outside of the hopper 101, and a mounting plate 205a is fixedly provided on the inside of the bracket 205. A limiting groove 205b is provided in the mounting plate 205a, and the striking block 201 is slidably connected to the limiting groove 205b.

[0041] Preferably, the limit groove 205b is parallel to the ground and perpendicular to the axis of the hopper 104. When the striking block 201 is struck by the vibration block 202, the striking block 201 slides along the limit groove 205b and hits the outer wall of the hopper 104 to prevent the asphalt inside the hopper 104 from accumulating at the bottom of the hopper 104.

[0042] A rotating shaft 206 is movably provided on the bracket 205 , a mounting ring 206 a is fixedly provided on the outer wall of the rotating shaft 206 , and the rapping block 202 is movably connected to the mounting ring 206 a .

[0043] A plurality of rotating shafts 206 are arranged in an array, and the plurality of rotating shafts 206 are connected via a plurality of bevel gears 206 b.

[0044] Preferably, there are four rotating shafts 206 in an array, and the four rotating shafts are connected by multiple bevel gears 206b. When the rotating shaft 206 connected to the belt 203a rotates, the four rotating shafts 206 rotate at the same time, driving the rapping block 202 to rotate. A belt 203a is movably provided on the outer wall of one of the rotating shafts 206, and a reducer 203 is connected to the belt 203a, and one end of the reducer 203 is connected to the motor 204.

[0045] A stopper 201a is provided at one end of the striking block 201 away from the hopper 101, and a spring 207 is provided on the outer wall of the striking block 201, and the spring 207 is located between the stopper 201a and the mounting plate 205a.

[0046] Preferably, the width of the stopper 201a is slightly larger than the width of the stopper 201a, so that the spring 207 can be better installed between the stopper 201a and the mounting plate 205a. When the rapping block 202 rotates to the side away from the knocking block 201, under the action of the spring, the knocking block 201 can be reset and wait for the next rapping of the rapping block 202.

[0047] In summary, start the motor 204, and after reducing the output speed of the motor through the reducer 203, drive the rapping block 202 to rotate slowly through the rotating shaft 206. When the rapping block 202 rotates to an appropriate level, under the influence of its own shape, the rapping block 202 falls down at a high speed and strikes the striking block 201, so that the striking block 201 slides along the limiting groove 205b and hits the outer wall of the hopper 104, so that the asphalt gathered at the lower end of the hopper 104 continues to flow, preventing the asphalt from accumulating under the hopper 104.

[0048] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0049] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention).

[0050] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0051] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. An anti-caking mechanism for in-situ hot regeneration pavement construction, characterized in that: include, The crushing assembly (100) comprises a hopper (101), a first shaft group (102) and a second shaft group (103) arranged in the hopper (101), wherein the outer walls of the first shaft group (102) and the second shaft group (103) are provided with a plurality of rake teeth (104) in an array, and the rake teeth (104) are staggered in four directions.

2. The anti-caking mechanism for hot-in-situ regeneration of pavement construction according to claim 1, characterized in that: The first shaft group (102) and the second shaft group (103) are symmetrically arranged, and the rake teeth (104) are made of special steel.

3. The anti-caking mechanism for hot-in-situ regeneration of pavement construction according to claim 2, characterized in that: One end of the first shaft group (102) is fixedly connected to a main shaft (105), and both ends of the main shaft (105) are respectively mounted with seat bearings (106), and the seat bearings (106) are fixedly mounted on the mounting frame (101a).

4. The anti-caking mechanism for hot-in-situ regeneration of pavement construction according to claim 3, characterized in that: A connecting seat (107) is fixedly arranged on the mounting frame (101a), the connecting seat (107) is movably connected to the main shaft (105), a coupling (107a) is arranged at one end of the main shaft (105) close to one end of the connecting seat (107), and one end of the coupling (107a) is connected to a hydraulic motor (108).

5. A device for crushing old material lumps, characterized in that: The anti-caking mechanism for hot-in-situ regeneration pavement construction comprises any one of claims 1 to 4; and The anti-blocking component (200) comprises a striking block (201) arranged outside the hopper (101), and a rapping block (202) arranged between the striking block (201) and the hopper (101).

6. The old material agglomerate crushing device according to claim 5, characterized in that: A bracket (205) is fixedly arranged outside the hopper (101), a mounting plate (205a) is fixedly arranged inside the bracket (205), a limiting groove (205b) is provided inside the mounting plate (205a), and the striking block (201) is slidably connected to the limiting groove (205b).

7. The old material agglomerate crushing device according to claim 6, characterized in that: A rotating shaft (206) is movably provided on the bracket (205), a mounting ring (206a) is fixedly provided on the outer wall of the rotating shaft (206), and the rapping block (202) is movably connected to the mounting ring (206a).

8. The old material mass crushing device according to claim 7, characterized in that: A plurality of rotating shafts (206) are arranged in an array, and the plurality of rotating shafts (206) are connected via a plurality of bevel gears (206b).

9. The waste material mass crushing device according to claim 8, characterized in that: A belt (203a) is movably provided on the outer wall of one of the rotating shafts (206), a reducer (203) is transmission-connected inside the belt (203a), and a motor (204) is transmission-connected at one end of the reducer (203).

10. The old material mass crushing device according to claim 9, characterized in that: A stopper (201a) is provided at one end of the striking block (201) away from the hopper (101), and a spring (207) is provided on the outer wall of the striking block (201), wherein the spring (207) is located between the stopper (201a) and the mounting plate (205a).