Transformer winding outgoing line zero sealing busbar fixing structure

By using a combination of busbar bracket, support busbar, insulated wire clamp baffle and insulated wire clamp base in the transformer, the complex and unstable fixing structure of the traditional zero-seal busbar is solved, and effective positioning and fixing of the transformer winding outs are achieved, and stability and service life are improved.

CN222637019UActive Publication Date: 2025-03-18HEFEI GUANGHUA POWER EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420747182.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-03-18
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The traditional zero-sealing busbar is fixed by screws in the transformer, which increases the complexity of installation and maintenance and may cause loosening of the screws, causing loose wires, affecting the stable operation of the transformer. In addition, the fixed structure of the prior art cannot effectively prevent the conductor vibration and displacement, resulting in noise and vibration, affecting the service life.

Method used

A transformer winding outgoing seal zero busbar fixing structure is adopted, including a busbar bracket, support busbar, insulated wire clamp baffle and insulated wire clamp base. Through the combined arrangement of these components, the positioning and fixing of the wire is achieved, which enhances stability and reduces the possibility of wire loosening.

Benefits of technology

Through this fixed structure, the wire is avoided to be loose, the connection stability is improved, noise and vibration are reduced, and the service life of the transformer is extended.

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Abstract

The utility model relates to the technical field of zero sealing busbars, and discloses a transformer winding outgoing line zero sealing busbar fixing structure which comprises a busbar support, fixing plates are arranged on the two sides of the bottom of the busbar support, a set of supporting busbars are symmetrically arranged at the two ends of the busbar support, and a plurality of outgoing line holes are formed in the supporting busbars at equal intervals. A group of insulated wire clamp bases are fixedly arranged at the top end of the busbar bracket at equal intervals; and matched insulated wire clamp baffles are arranged on the insulated wire clamp bases. Through combined arrangement of the busbar support, the supporting busbar, the insulating wire clamp baffle and the insulating wire clamp base, the busbar support is installed on the transformer, and winding wires in the transformer are arranged through the supporting busbar wires and sequentially penetrate through the fixing holes between the insulating wire clamp baffle and the insulating wire clamp base; the clamping distance between the insulation wire clamp baffle and the insulation wire clamp base is adjusted in a matched mode according to the thickness of a wire, so that a good positioning effect is achieved on a winding outgoing line in a transformer, and the wire is prevented from loosening.
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Description

Technical Field

[0001] The present application relates to the technical field of zero-sealing busbars, and in particular to a transformer winding outgoing line zero-sealing busbar fixing structure. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change the AC voltage. Its main components are the primary coil, the secondary coil, and the iron core (magnetic core). The main functions include: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization (magnetic saturation transformer), etc. Transformers are basic equipment for power transmission and distribution, and are widely used in industries such as industry, agriculture, transportation, and urban communities. In power transformers, the fixed structure of the winding outlet zero-sealing busbar is an important link in the stable operation of the transformer. However, the traditional zero-sealing busbar usually uses screws to directly fix the winding group, which not only increases the complexity of installation and maintenance, but also may cause the screws to loosen after long-term operation, causing the wires to loosen, thereby affecting the stable operation of the transformer. Secondly, the fixed structure in the prior art is not ideal for preventing wire vibration and displacement, which may cause noise and vibration during the operation of the transformer, affecting its service life.

[0003] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0004] In order to solve the problem that the traditional zero-sealing busbar usually uses screws to directly fix the winding group, which not only increases the complexity of installation and maintenance, but also may cause the screws to loosen after long-term operation, resulting in loose wires, thereby affecting the stable operation of the transformer. Secondly, the fixing structure in the prior art is not ideal for preventing wire vibration and displacement, which may cause noise and vibration during the operation of the transformer and affect its service life. The present application provides a transformer winding outlet zero-sealing busbar fixing structure.

[0005] The present application provides a transformer winding outlet zero-sealed busbar fixing structure adopts the following technical solution:

[0006] A transformer winding outlet sealing busbar fixing structure comprises a busbar bracket, fixing plates are provided on both sides of the bottom of the busbar bracket, a group of supporting busbars are symmetrically provided at both ends of the busbar bracket, a plurality of outlet holes are equidistantly provided inside the supporting busbar, a group of insulating wire clamp bases are equidistantly fixed on the top of the busbar bracket, and matching insulating wire clamp baffles are provided on the insulating wire clamp bases.

[0007] Preferably, one end of the fixing plate is welded with a connecting plate in an integral structure, the connecting plate is connected to the bottom wall of the busbar support by bolts, and a plurality of through holes are equidistantly provided on the surface of the fixing plate.

[0008] Preferably, a reinforcing block for support is connected between the supporting busbar and the inner wall of the busbar bracket.

[0009] Preferably, mounting holes are provided on both sides of the top of the insulating wire clamp baffle, the internal threads of the mounting holes are connected to connecting screws, a rotating block is fixed to the top of the connecting screw, and the end of the connecting screw away from the rotating block is threadedly adapted to the insulating wire clamp base.

[0010] Preferably, one end of the connecting screw rod passes through the insulating wire clamp base and extends to the bottom of the busbar bracket, and the outer wall of the bottom end of the connecting screw rod is threadedly connected with a matching positioning nut.

[0011] Preferably, a plurality of fixing holes are equidistantly provided inside the insulating wire clamp base, and a plurality of abutment blocks adapted to the fixing holes are equidistantly fixed to the bottom of the insulating wire clamp baffle.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] The present application adopts a combination arrangement of a busbar bracket, a supporting busbar, an insulating wire clamp baffle and an insulating wire clamp base. By installing the busbar bracket on the transformer, the winding wires in the transformer are routed through the supporting busbar wires and sequentially passed through the fixing holes between the insulating wire clamp baffle and the insulating wire clamp base. The clamping distance between the insulating wire clamp baffle and the insulating wire clamp base is adjusted according to the thickness of the wire, thereby enhancing the applicability, thereby having a good positioning effect on the winding output wires in the transformer, avoiding the loosening of the wires, and improving the stability of the connection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view of a transformer winding outgoing line sealing busbar fixing structure according to an embodiment of the application.

[0015] Figure 2 It is a structural schematic diagram of a transformer winding outgoing line sealing busbar fixing structure according to an embodiment of the application.

[0016] Figure 3 It is a schematic diagram of the structure of the busbar support of the application embodiment.

[0017] Explanation of the reference numerals: 1. busbar bracket; 2. fixing plate; 3. supporting busbar; 4. insulating wire clamp baffle; 5. wire outlet hole; 6. reinforcement block; 7. connecting plate; 8. positioning nut; 9. bolt; 10. insulating wire clamp base; 11. fixing hole; 12. stop block; 13. mounting hole; 14. connecting screw; 15. rotating block. DETAILED DESCRIPTION

[0018] The following is combined with Figure 1-3 This application is described in further detail.

[0019] The embodiment of the present application discloses a transformer winding outlet sealing busbar fixing structure. Figure 1-Figure 2 , including a busbar bracket 1, both sides of the bottom of the busbar bracket 1 are provided with fixing plates 2, the fixing plate 2 is welded with a connecting plate 7 at one end close to the busbar bracket 1 as an integral structure, the connecting plate 7 is connected to the bottom wall of the busbar bracket 1 by bolts 9, and a plurality of through holes are equidistantly provided on the surface of the fixing plate 2, which can be installed and fixed to the transformer through the fixing plate 2, a group of supporting busbars 3 are symmetrically provided at both ends of the busbar bracket 1, and a reinforcing block 6 for support is connected between the supporting busbar 3 and the inner wall of the busbar bracket 1 to ensure stability, and a plurality of outlet holes 5 are equidistantly provided inside the supporting busbar 3 for wiring the outlet wires of the transformer winding, and the wires can be positioned.

[0020] like Figure 3 As shown, a group of insulating wire clamp bases 10 are fixedly provided at an equal distance on the top of the busbar support 1, and a matching insulating wire clamp baffle 4 is provided on the insulating wire clamp base 10. The insulating wire clamp baffle 4 and the insulating wire clamp base 10 are arranged in combination, and mounting holes 13 are opened on both sides of the top of the insulating wire clamp baffle 4. The internal thread of the mounting hole 13 is connected with a connecting screw 14, and a rotating block 15 is fixed on the top of the connecting screw 14. The end of the connecting screw 14 away from the rotating block 15 is threadedly adapted to the insulating wire clamp base 10, so rotating the rotating block 15 can drive the connecting screw 14 to rotate in the inner thread of the insulating wire clamp base 10.

[0021] One end of the connecting screw 14 passes through the insulating wire clamp base 10 and extends to the bottom of the busbar support 1, and a matching positioning nut 8 is threadedly connected to the outer wall of the bottom end of the connecting screw 14. When the connecting screw 14 is rotated, the insulating wire clamp baffle 4 can be driven close to the top of the insulating wire clamp base 10, so as to facilitate the adjustment of the appropriate fixed spacing according to the outlet requirements;

[0022] A plurality of fixing holes 11 are equidistantly provided inside the insulating wire clamp base 10, and a plurality of retaining blocks 12 adapted to the fixing holes 11 are equidistantly fixed to the bottom of the insulating wire clamp baffle 4. When the retaining blocks 12 are close to the fixing holes 11, the top of the wire can be limited to further ensure the stability of the output wire.

[0023] The implementation principle of a transformer winding outlet sealing busbar fixing structure in an embodiment of the present application is as follows: when in use, the connecting plate 7 is fixed to the bottom of the busbar bracket 1 by bolts 9 in advance, and then installed and fixed to the transformer winding outlet through the fixing plate 2, and then the wire is wired through the outlet hole 5 inside the supporting busbar 3. The outlet hole 5 is set with a larger aperture to facilitate flexible adjustment of the wiring position, and the wire is passed through between the insulating wire clamp baffle 4 and the insulating wire clamp base 10 and is located in the fixing hole 11, and then the rotating block 15 is rotated to drive the connecting screw 14 to move downward on the inner thread of the insulating wire clamp base 10, and then the insulating wire clamp baffle 4 is pushed downward to the top of the insulating wire clamp base 10. At this time, the stop block 12 is close to the top of the wire to limit it to prevent the wire from falling off, which has a good positioning effect. The spacing between the insulating wire clamp baffle 4 and the insulating wire clamp base 10 can be adjusted according to the use requirements, and then the bottom of the connecting screw 14 is fixed by the positioning nut 8 to complete the positioning. The overall structure is simple and ingenious, and it is easy to operate and use.

[0024] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0025] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0026] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0027] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A transformer winding outlet sealing busbar fixing structure, comprising a busbar support (1), characterized in that: Both sides of the bottom of the busbar support (1) are provided with fixing plates (2), a group of supporting busbars (3) are symmetrically provided at both ends of the busbar support (1), a plurality of wire outlet holes (5) are equidistantly provided inside the supporting busbar (3), a group of insulating wire clamp bases (10) are equidistantly fixedly provided at the top of the busbar support (1), and a matching insulating wire clamp baffle (4) is provided on the insulating wire clamp base (10).

2. A transformer winding outlet zero-sealing busbar fixing structure according to claim 1, characterized in that: One end of the fixing plate (2) is welded with a connecting plate (7) in an integral structure, the connecting plate (7) is connected to the bottom wall of the busbar support (1) via bolts (9), and a plurality of through holes are equidistantly provided on the surface of the fixing plate (2).

3. A transformer winding outlet zero-sealing busbar fixing structure according to claim 1, characterized in that: A reinforcing block (6) for support is connected between the supporting busbar (3) and the inner wall of the busbar bracket (1).

4. A transformer winding outlet zero-sealing busbar fixing structure according to claim 1, characterized in that: Both sides of the top of the insulating wire clamp baffle (4) are provided with mounting holes (13), the internal threads of the mounting holes (13) are connected to connecting screws (14), the top of the connecting screws (14) is fixed with a rotating block (15), and the end of the connecting screws (14) away from the rotating block (15) is threadedly adapted to the insulating wire clamp base (10).

5. A transformer winding outlet zero-sealing busbar fixing structure according to claim 4, characterized in that: One end of the connecting screw (14) passes through the insulating wire clamp base (10) and extends to the bottom of the busbar support (1), and the outer wall of the bottom end of the connecting screw (14) is threadedly connected with a matching positioning nut (8).

6. A transformer winding outlet zero-sealing busbar fixing structure according to claim 1, characterized in that: The interior of the insulating wire clamp base (10) is provided with a plurality of fixing holes (11) at equal intervals, and the bottom of the insulating wire clamp baffle (4) is fixed with a plurality of abutments (12) adapted to the fixing holes (11) at equal intervals.