Row winding machine

Abstract

The utility model discloses an arranging and winding machine which comprises a working table, a sliding rail and a supporting seat are respectively installed on the working table, a supporting plate is installed on a sliding seat of the sliding rail in a sliding mode, and a winding transmission assembly is installed on the supporting plate. After one end of a copper wire is clamped on the coil winding seat, the clamping limiting mechanism is driven to be clamped with the abutting cylinder, and the abutting cylinder is driven to move towards the coil winding seat, so that the copper wire is limited; partial contact pressure between the contact cylinder and the coil winding seat can be converted into elastic force of the spring, so that deformation of the contact cylinder and the coil winding seat due to too tight contact is avoided, and the service life of equipment is prolonged; and after winding is completed, the abutting cylinder retreats, the coil winding base automatically pushes out the wound coil, automatic discharging is achieved, manual participation is reduced, time and labor are saved, and the winding efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to a winding machine. Background Art

[0002] A coiling machine is a mechanical device used to wind wires, coils or tubes. It is usually used in the wire processing and coil manufacturing process in the fields of electronics, communications, manufacturing, etc. The main function of a coiling machine is to coil wires or tubes according to certain specifications and requirements to make coils, wire tubes, wire harnesses and other products. It can unwind the wire or tube from the reel and feed it into the winding part of the coiling machine through a traction device. The coiling machine controls the winding shaft, wire traction, tension and other parameters to make the wire or tube coiled according to the preset winding method to form a finished product.

[0003] When the current winding machine winds the coil, after one end of the copper wire is clamped on the winding seat, it is necessary to move the contact plate to fit one side of the winding seat and connect it to the winding seat, that is, to limit the copper wire between the winding seat and the contact plate, so as to drive the winding seat and the contact plate to rotate and realize winding; however, the current winding machine has a low degree of automation. When the coil is wound and the material is returned, it is necessary to manually use tools to remove the coil from the winding seat, which is time-consuming and labor-intensive, and reduces the winding efficiency; and the contact between the winding seat and the contact plate is rigid contact, and the pressure between the two is usually large and difficult to control, which can easily cause deformation or damage to the winding seat and the contact plate, thereby reducing the service life of the equipment.

[0004] After searching, the patent with application number CN201921014063.7 discloses an automatic wire arrangement and winding machine for coil winding, including a base, a placing plate is fixed on the top of the base, a motor is fixed on the surface of the placing plate, a retaining block is fixed on the surface of the base, an installation box is fixed on the bottom of the retaining block, a winding rod is installed in the inner cavity of the installation box, a positioning block is fixed on the side of the installation box, a rotating rod is installed in the inner cavity of the positioning block, a closing block is installed at one end of the rotating rod, an extension plate is fixed on one side of the closing block, a reinforcement block is fixed on the top of the side of the placing plate of the base, the surface of the reinforcement block is threadedly connected with one end of the fixed knife block through a threaded rod, a limiting block is installed at one end of the fixed knife block, and a pointer block is fixed on the bottom of the limiting block; the utility model has the advantages of preventing rain erosion, preventing damage to the placed cables caused by foreign objects, reducing the existing process of cable recycling, and directly peeling them during the recycling process.

[0005] The above solution has the problem mentioned above that the coil needs to be removed from the winding seat manually using tools, which is time-consuming and labor-intensive, reducing the efficiency of winding; and the contact pressure between the two is usually large and difficult to control, reducing the service life of the equipment. Therefore, we need to propose a winding machine. Utility Model Content

[0006] The utility model aims to provide a winding machine. Through the design of a clamping limit mechanism, a transmission mechanism, a coil winding seat and a resistance cylinder, after one end of the copper wire is clamped on the coil winding seat, the clamping limit mechanism is driven to engage with the resistance cylinder, and the resistance cylinder is driven to move in the direction close to the coil winding seat to achieve the limitation of the copper wire. Since a spring is provided between the transmission mechanism and the clamping limit mechanism, part of the resistance pressure between the resistance cylinder and the coil winding seat can be converted into the elastic force of the spring to avoid excessive resistance between the two, causing deformation of the two, thereby improving the service life of the equipment. After the winding is completed, the resistance cylinder is retracted, and the coil winding seat automatically pushes out the wound coil, thereby realizing automatic unloading and reducing manual participation, saving time and effort, and improving the winding efficiency, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding machine, comprising a workbench, a slide rail and a support seat are respectively installed on the workbench, a support plate is slidably installed on the slide seat of the slide rail, a winding transmission assembly is installed on the support plate, one end of the winding transmission assembly is connected to a transmission mechanism, one end of the transmission mechanism is connected to a resistance cylinder, a clamping limit mechanism is slidably installed on the outer wall of the transmission mechanism, a clamping claw in the clamping limit mechanism is aligned with a through hole on the resistance cylinder, and a spring is installed between the clamping limit mechanism and the transmission mechanism;

[0008] A mounting seat is installed on the support seat, and a coil winding seat that can realize automatic coil unloading is rotatably installed on one end of the mounting seat. The coil winding seat is aligned with the abutment cylinder. A wire binding mechanism for limiting the copper wire is also installed on the workbench, and the wire binding mechanism is located between the coil winding seat and the abutment cylinder.

[0009] Preferably, a driving mechanism for driving the support plate to move is installed at the bottom of the workbench, and the driving mechanism includes a T-shaped plate, a first motor is installed on one side of the T-shaped plate, and a first pulley is sleeved on the output shaft of the first motor.

[0010] Preferably, a screw is rotatably mounted on the lower end of the support plate through a bracket, a fixing seat threadably connected to the screw is connected to the bottom of the support plate, a second pulley is sleeved on one end of the screw, and the first pulley and the second pulley are connected via a belt drive.

[0011] Preferably, the support plate is respectively mounted with a first vertical plate, a second vertical plate and a third vertical plate, the first vertical plate and the second vertical plate are aligned in the Y-axis direction, and the second vertical plate and the third vertical plate are aligned in the X-axis direction.

[0012] Preferably, the winding transmission assembly includes a second motor installed on one side of the first vertical plate, a third pulley is sleeved on one end of the output shaft of the second motor, a transmission roller is rotatably installed between the second vertical plate and the third vertical plate, one end of the transmission roller is connected to a fourth pulley, and the third pulley is connected to the fourth pulley via a belt drive.

[0013] Preferably, two groups of cylinders symmetrically arranged about the driving roller are installed on one side of the third vertical plate, and one end of the piston rod of the cylinder is connected to the clamping and limiting mechanism through a bullneck bearing.

[0014] Preferably, the wiring harness mechanism includes a fixed seat installed on the workbench, a Y-axis track is installed on the fixed seat, an electric push rod is installed on the fixed seat, one end of the piston rod of the electric push rod is connected to the slide seat of the Y-axis track, and a fixed frame is installed on the slide seat of the Y-axis track.

[0015] Preferably, a vertical wire disk is installed on the fixing frame, and the vertical wire disk includes two vertical wire plates, and the vertical wire plates are provided with V-shaped grooves. The opening directions of the V-shaped grooves on the two vertical wire plates are opposite, and the holes formed by the V-shaped grooves on the two vertical wire plates are used to pass the copper wire.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The utility model adopts the design of a clamping and limiting mechanism, a transmission mechanism, a coil winding seat and a resistance cylinder. After one end of the copper wire is clamped on the coil winding seat, the clamping and limiting mechanism is driven to engage with the resistance cylinder, and the resistance cylinder is driven to move in a direction close to the coil winding seat to limit the copper wire. Since a spring is provided between the transmission mechanism and the clamping and limiting mechanism, part of the resistance pressure between the resistance cylinder and the coil winding seat can be converted into the elastic force of the spring, so that the resistance between the two is avoided to be too tight, causing the two to deform, thereby improving the service life of the equipment; and after the winding is completed, the resistance cylinder is retracted, and the coil winding seat automatically pushes out the wound coil, so that automatic unloading is realized, manual participation is reduced, time and labor are saved, and winding efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is the side view of the utility model;

[0019] Figure 2 It is an axonometric drawing of the utility model;

[0020] Figure 3 It is a bottom view of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the driving mechanism, the clamping and limiting mechanism, the abutment cylinder and the coil winding seat of the utility model;

[0022] Figure 5It is a top view of the utility model;

[0023] Figure 6 It is a structural schematic diagram of the clamping and limiting mechanism, the abutment cylinder, the coil winding seat and the transmission mechanism of the utility model.

[0024] In the figure: 1. workbench; 2. T-plate; 3. driving mechanism; 31. first motor; 32. first pulley; 33. second pulley; 4. slide rail; 5. support plate; 6. first vertical plate; 7. second motor; 8. third pulley; 9. second vertical plate; 10. fourth pulley; 12. transmission roller; 13. clamping and limiting mechanism; 14. cylinder; 15. support seat; 16. mounting seat; 17. abutment cylinder; 18. coil winding seat; 19. wire harnessing mechanism; 20. third vertical plate; 21. transmission mechanism. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-6 The utility model provides a technical solution: a winding machine, including a workbench 1, on which a slide rail 4 and a support seat 15 are respectively installed, and a support plate 5 is slidably installed on the slide seat of the slide rail 4, and a winding transmission component is installed on the support plate 5, and the winding transmission component is used to drive the copper wire to start winding. One end of the winding transmission component is connected to a transmission mechanism 21, and one end of the transmission mechanism 21 is connected to a resistance cylinder 17, and a limiting column is installed on the transmission mechanism 21 to pass through the resistance cylinder 17, and a clamping limit mechanism 13 is slidably installed on the outer wall of the transmission mechanism 21. The clamping limit mechanism 13 includes four clamping claws, and the clamping claws in the clamping limit mechanism 13 are aligned with the through holes on the resistance cylinder 17, and the clamping claws are inserted into the through holes. A spring is installed between the clamping limit mechanism 13 and the transmission mechanism 21, which can convert part of the resistance pressure between the resistance cylinder 17 and the coil winding seat 18 into the elastic force of the spring, so as to avoid excessive resistance between the two, causing the two to deform;

[0027] A mounting seat 16 is installed on the support seat 15, and a coil winding seat 18 for automatically unloading the coil is rotatably installed on one end of the mounting seat 16. The coil winding seat 18 includes a winding drum, and the copper wire is wound on the winding drum. A material stripping plate is slidably installed on the winding drum, and a positioning disk is also fixed on the winding drum. A compression spring is connected between the material stripping plate and the positioning disk. The coil wound on the winding drum can be pushed by the elastic force of the compression spring to realize automatic material stripping. The coil winding seat 18 is aligned with the contact cylinder 17, that is, the two are concentrically arranged. A wire bundling mechanism 19 for limiting the copper wire is also installed on the workbench 1 to ensure stable feeding of the copper wire. The wire bundling mechanism 19 is located between the coil winding seat 18 and the contact cylinder 17.

[0028] A driving mechanism 3 for driving the support plate 5 to move is installed at the bottom of the workbench 1. The driving mechanism 3 includes a T-shaped plate 2. A first motor 31 is installed on one side of the T-shaped plate 2. A first pulley 32 is sleeved on the output shaft of the first motor 31.

[0029] A screw rod is rotatably mounted on the lower end of the support plate 5 through a bracket, a fixing seat threadably connected to the screw rod is connected to the bottom of the support plate 5, a second pulley 33 is sleeved on one end of the screw rod, and the first pulley 32 and the second pulley 33 are connected via a belt drive.

[0030] The first motor 31 drives the lead screw to rotate through the first pulley 32 and the second pulley 33 , and the rotation of the lead screw drives the support plate 5 to move on the slide rail 4 .

[0031] The support plate 5 is respectively mounted with a first vertical plate 6, a second vertical plate 9 and a third vertical plate 20. The first vertical plate 6 and the second vertical plate 9 are aligned in the Y-axis direction, and the second vertical plate 9 and the third vertical plate 20 are aligned in the X-axis direction.

[0032] The winding transmission assembly includes a second motor 7 installed on one side of the first vertical plate 6, a third pulley 8 is sleeved on one end of the output shaft of the second motor 7, a transmission roller 12 is rotatably installed between the second vertical plate 9 and the third vertical plate 20, one end of the transmission roller 12 is connected to the fourth pulley 10, and the third pulley 8 is connected to the fourth pulley 10 via belt drive.

[0033] The second motor 7 drives the transmission roller 12 to rotate through the third pulley 8 and the fourth pulley 10, and the transmission roller 12 drives the abutment cylinder 17 to rotate through the transmission mechanism 21 and the clamping and limiting mechanism 13, thereby realizing the winding of the coil.

[0034] Two groups of cylinders 14 symmetrically arranged about the driving roller 12 are installed on one side of the third vertical plate 20. One end of the piston rod of the cylinder 14 is connected to the clamping limit mechanism 13 through a bullneck bearing. The cylinder 14 is used to push the clamping limit mechanism 13 to engage with the abutment cylinder 17.

[0035] The wiring harness mechanism 19 includes a fixed seat installed on the workbench 1, a Y-axis track is installed on the fixed seat, an electric push rod is installed on the fixed seat, one end of the piston rod of the electric push rod is connected to the slide seat of the Y-axis track, and a fixed frame is installed on the slide seat of the Y-axis track.

[0036] A vertical wire disc is installed on the fixing frame, and the vertical wire disc includes two vertical wire plates. The vertical wire plates are provided with V-shaped grooves. The opening directions of the V-shaped grooves on the two vertical wire plates are opposite. The holes formed by the V-shaped grooves on the two vertical wire plates are used to pass copper wires.

[0037] When in use, after one end of the copper wire is clamped on the coil winding seat 18, the cylinder 14 is driven to operate, and the cylinder drives the clamping limit mechanism 13 to engage with the contact cylinder 17, so as to realize the linkage between the clamping limit mechanism 13 and the contact cylinder 17, and start the first motor 31. The first motor 31 drives the screw rod to rotate through the first pulley 32 and the second pulley 33. The rotation of the screw rod drives the support plate 5 to move on the slide rail 4, and the support plate 5 drives the contact cylinder 17 to move in the direction close to the coil winding seat 18 through the winding transmission assembly and the transmission mechanism 21, so as to clamp the copper wire between the coil winding seat 18 and the contact cylinder 17, so as to realize the limitation of the copper wire. Since a spring is provided between the transmission mechanism 21 and the clamping limit mechanism, part of the contact pressure between the contact cylinder 17 and the coil winding seat 18 can be converted into the elastic force of the spring, so as to avoid excessive contact between the two, so as to cause deformation of the two, and improve the service life of the equipment.

[0038] Then, the winding transmission assembly drives the resistance cylinder 17 and the coil winding seat 18 to rotate, and the winding begins. The second motor 7 drives the transmission roller 12 to rotate through the third pulley 8 and the fourth pulley 10. The transmission roller 12 drives the resistance cylinder 17 to rotate through the transmission mechanism 21 and the clamping limit mechanism 13 to realize the winding of the coil. After the winding is completed, the driving mechanism 3 is reversed to drive the resistance cylinder 17 back, and the coil winding seat 18 automatically pushes out the wound coil, realizing automatic unloading and reducing manual participation, saving time and effort, and improving winding efficiency.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A winding machine, comprising a workbench (1), characterized in that: The workbench (1) is respectively mounted with a slide rail (4) and a support seat (15); a support plate (5) is slidably mounted on the slide seat of the slide rail (4); a winding transmission assembly is mounted on the support plate (5); one end of the winding transmission assembly is connected to a transmission mechanism (21); one end of the transmission mechanism (21) is connected to a resistance cylinder (17); a clamping limit mechanism (13) is slidably mounted on an outer wall of the transmission mechanism (21); a clamping claw in the clamping limit mechanism (13) is aligned with a through hole on the resistance cylinder (17); and a spring is mounted between the clamping limit mechanism (13) and the transmission mechanism (21); The support seat (15) is mounted with a mounting seat (16), one end of the mounting seat (16) is rotatably mounted with a coil winding seat (18) capable of automatically withdrawing the coil, the coil winding seat (18) being aligned with the abutment cylinder (17), and the workbench (1) is further mounted with a wire bundling mechanism (19) for limiting the position of the copper wire, the wire bundling mechanism (19) being located between the coil winding seat (18) and the abutment cylinder (17).

2. A winding machine according to claim 1, characterized in that: A driving mechanism (3) for driving the support plate (5) to move is installed at the bottom of the workbench (1), the driving mechanism (3) comprising a T-shaped plate (2), a first motor (31) being installed on one side of the T-shaped plate (2), and a first pulley (32) being sleeved on the output shaft of the first motor (31).

3. A winding machine according to claim 2, characterized in that: A screw rod is rotatably mounted on the lower end of the support plate (5) via a bracket, a fixing seat threadably connected to the screw rod is connected to the bottom of the support plate (5), a second pulley (33) is sleeved on one end of the screw rod, and the first pulley (32) and the second pulley (33) are connected via a belt transmission.

4. The winding machine according to claim 1, characterized in that: The support plate (5) is respectively mounted with a first vertical plate (6), a second vertical plate (9) and a third vertical plate (20); the first vertical plate (6) and the second vertical plate (9) are aligned in the Y-axis direction, and the second vertical plate (9) and the third vertical plate (20) are aligned in the X-axis direction.

5. A winding machine according to claim 4, characterized in that: The winding transmission assembly comprises a second motor (7) mounted on one side of the first vertical plate (6); a third pulley (8) is sleeved on one end of the output shaft of the second motor (7); a transmission roller (12) is rotatably mounted between the second vertical plate (9) and the third vertical plate (20); one end of the transmission roller (12) is connected to a fourth pulley (10); and the third pulley (8) and the fourth pulley (10) are connected via a belt drive.

6. A winding machine according to claim 5, characterized in that: Two groups of cylinders (14) symmetrically arranged about the driving roller (12) are installed on one side of the third vertical plate (20), and one end of the piston rod of the cylinder (14) is connected to the clamping limit mechanism (13) through a bullneck bearing.

7. The winding machine according to claim 1, characterized in that: The wire harness mechanism (19) comprises a fixed seat mounted on the workbench (1), a Y-track mounted on the fixed seat, an electric push rod mounted on the fixed seat, one end of a piston rod of the electric push rod connected to a slide seat of the Y-track, and a fixed frame mounted on the slide seat of the Y-track.

8. The winding machine according to claim 7, characterized in that: A vertical wire disc is installed on the fixing frame, and the vertical wire disc includes two vertical wire plates. The vertical wire plates are provided with V-shaped grooves. The opening directions of the V-shaped grooves on the two vertical wire plates are opposite. The holes formed by the V-shaped grooves on the two vertical wire plates are used to pass copper wires.

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