Automatic winding mechanism for inductor winding machine

Abstract

The utility model discloses an automatic winding mechanism for an inductor winding machine, which relates to the technical field of inductor winding machines and comprises a mechanical frame, a starting motor is arranged at the bottom end of the inner side of the mechanical frame, a lateral placement block is arranged on one side of the top end of the mechanical frame, an expansion structure is arranged at the top end of the lateral placement block, and the expansion structure is arranged at the bottom end of the mechanical frame. The automatic winding mechanism comprises a mechanical frame, a winding reel is arranged in the middle of the top end of the mechanical frame, an auxiliary structure is arranged at the upper end of the outer side of the winding reel, a rotating shaft is arranged at the top end of a lateral placement block, a steering plate is arranged at the top end of the rotating shaft, and an expansion structure comprises the steering plate, a steering rod, a threading hole and the rotating shaft. A rotating shaft at the top end of a lateral placement block is rotated, the rotating shaft drives a steering plate to rotate, a copper wire penetrates through a wire penetrating hole in the inner side of the steering plate, then a steering rod is rotated to abut against the outer side of the copper wire, and therefore the tension of the copper wire can be kept when the copper wire is rolled.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor winding machines, in particular to an automatic winding mechanism for inductor winding machines. Background Art

[0002] The automatic winding mechanism is a highly efficient automation equipment, which is widely used in the manufacturing process of electronic components such as motors, transformers, inductors, etc. This equipment is mainly used to automatically complete the task of winding coils, including the steps of winding, cutting, fixing, etc. Its design purpose is to improve production efficiency, ensure the consistency of winding quality, and reduce errors and inconsistencies caused by manual operation.

[0003] Main functions and features:

[0004] 1. Precise control: The automatic winding mechanism is usually equipped with a high-precision stepper motor or servo motor, which can control the winding speed, tension and number of layers of the winding very accurately.

[0005] 2. Multi-axis operation: In order to adapt to the winding needs of coils of different shapes and sizes, modern automatic winding mechanisms may have multiple axes that can move independently, which improves the applicability and flexibility of the equipment.

[0006] 3. Programmable: Through the preset program, the operator can easily set the specific parameters of winding, such as winding speed, number of winding turns, etc., so that the equipment can adapt to different production needs.

[0007] 4. Automated production line integration: The automatic winding mechanism can be integrated with other production line equipment to form a highly automated production process, reducing manual operations in the production process, improving production efficiency and reducing labor costs.

[0008] 5. Quality Assurance: The consistency and repeatability provided by the machine ensures the quality of each unit product, helping to produce high-performance electronic components.

[0009] Application areas:

[0010] Motor production: used to produce motor coils of various sizes and types.

[0011] Transformers and inductors: Applicable to the winding process of various transformers and inductors.

[0012] Electronics Manufacturing: Winding is a core part of many electronic devices and components, and automated winding mechanisms play an important role in the production of such products.

[0013] Control of winding tension: During the winding process, maintaining consistent tension is critical to maintaining the compactness and consistency of the coil.

[0014] Adaptability to complex shapes and miniaturized products: As electronic products develop towards miniaturization and diversified functions, higher requirements are placed on the adaptability and flexibility of automatic winding mechanisms.

[0015] Integration and compatibility: The equipment needs to be easily integrated into existing production lines and compatible with other systems.

[0016] The development of automatic winding mechanism continues to promote the automation and efficiency of the electronic manufacturing industry, and is one of the key technologies indispensable to modern electronic manufacturing. With the continuous advancement of technology, automatic winding equipment is expected to achieve greater breakthroughs in performance, precision and intelligence.

[0017] The application number is CN202321871256.0. A first motor is fixedly installed on one side of the first fixed plate. A threaded rod is fixedly connected to the output end of the first motor. The threaded rod passes through one of the first fixed plates. The smooth end of the threaded rod is rotatably connected to the other first fixed plate. A square limit groove is provided on the upper surface of the workbench, but the device cannot ensure continuous tension of the copper wire when in use.

[0018] Therefore, in view of this, research and improvement are conducted to the existing deficiencies, and an automatic winding mechanism for an inductor winding machine is proposed. Utility Model Content

[0019] The purpose of the utility model is to provide an automatic winding mechanism for an inductor winding machine to solve the problems raised in the above background technology.

[0020] To achieve the above object, the utility model provides the following technical solution: an automatic winding mechanism for an inductor winding machine, comprising: a mechanical frame, a starting motor is arranged at the bottom end of the inner side of the mechanical frame, a lateral placement block is arranged on one side of the top end of the mechanical frame, and an expansion structure is arranged at the top end of the lateral placement block;

[0021] A winding drum is arranged in the middle of the top end of the mechanical frame, and an auxiliary structure is arranged at the upper end of the outer side of the winding drum.

[0022] Furthermore, the expansion structure includes a steering plate, a steering rod, a threading hole and a rotating shaft. The top of the lateral placement block is provided with a rotating shaft, the top of the rotating shaft is provided with a steering plate, the middle of the inner side of the steering plate is provided with a threading hole, the outer side of the threading hole is provided with a steering rod, and a rotating structure is formed between the steering rod and the steering plate to facilitate the rotation of the steering rod.

[0023] Furthermore, a rotating structure is formed between the lateral placement block and the rotating shaft, so that the rotating shaft can drive the steering plate to rotate.

[0024] Furthermore, the deflection plate is made of insulating material to prevent the generation of static electricity.

[0025] Furthermore, the edge of the top of the deflection plate and the edge of the top of the winding drum are on the same straight line, which facilitates the winding of the copper wire.

[0026] Furthermore, the auxiliary structure includes a longitudinal movable frame, a wire fixing sleeve and an embedded ring. The upper end of the outer side of the winding drum is provided with a longitudinal movable frame, the bottom end of the longitudinal movable frame is provided with a wire fixing sleeve, the inner side of the wire fixing sleeve is provided with an embedded ring, and the outer side of the wire fixing sleeve is provided with an insulating material layer to prevent the generation of static electricity.

[0027] Furthermore, an up-and-down moving structure is formed between the winding drum and the longitudinal movable frame, so as to facilitate the up-and-down movement of the longitudinal movable frame.

[0028] Compared with the prior art, the beneficial effects of the utility model are:

[0029] 1. The utility model rotates the rotating shaft at the top of the lateral placement block, which drives the steering plate to rotate, passes the copper wire through the threading hole on the inner side of the steering plate, and then rotates the steering rod to press against the outer side of the copper wire, so that the copper wire can maintain tension when it is rolled;

[0030] 2. The utility model moves the longitudinal movable frame on the outer side of the winding drum upward or downward, and the longitudinal movable frame drives the wire fixing sleeve. When the diameter of the copper wire wound into a coil changes, the embedded ring on the inner side of the wire fixing sleeve is squeezed inward, so that the overall diameter of the wire fixing sleeve becomes smaller, so that the radius of the winding coil is determined in advance. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the partial appearance structure of the utility model;

[0032] Figure 2 It is a schematic diagram of the partial appearance structure of the utility model;

[0033] Figure 3 This is a schematic diagram of the expansion structure of the utility model;

[0034] Figure 4 This is a schematic diagram of the auxiliary structure of the utility model;

[0035] Figure 5 This is a schematic diagram of the structure of the wire fixing sleeve of the utility model.

[0036] In the figure: 1. Mechanical frame; 2. Starting motor; 3. Lateral placement block; 4. Expansion structure; 401. Steering plate; 402. Steering rod; 403. Threading hole; 404. Rotating shaft; 5. Auxiliary structure; 501. Longitudinal movable frame; 502. Wire fixing sleeve; 503. Embedded ring; 6. Wire drum. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] like Figure 1-Figure 2 As shown, an automatic winding mechanism for an inductor winding machine includes a mechanical frame 1, a starting motor 2 is arranged at the bottom end of the inner side of the mechanical frame 1, a lateral placement block 3 is arranged on one side of the top of the mechanical frame 1, and an expansion structure 4 is arranged at the top of the lateral placement block 3;

[0039] A winding drum 6 is arranged in the middle of the top of the mechanical frame 1 , and an auxiliary structure 5 is arranged at the upper end of the outer side of the winding drum 6 .

[0040] like Figure 1-Figure 5 As shown, an automatic winding mechanism for an inductor winding machine, the expansion structure 4 includes a steering plate 401, a steering rod 402, a threading hole 403 and a rotating shaft 404, the top of the lateral placement block 3 is provided with a rotating shaft 404, the top of the rotating shaft 404 is provided with a steering plate 401, the middle of the inner side of the steering plate 401 is provided with a threading hole 403, the outer side of the threading hole 403 is provided with a steering rod 402, and a rotating structure is formed between the steering rod 402 and the steering plate 401, the copper wire is passed through the threading hole 403 on the inner side of the steering plate 401, and then the copper wire is put on the outer side of the winding drum 6, and the rotating shaft 404 at the top of the lateral placement block 3 is rotated, and the rotating shaft 404 drives the steering plate 401 to rotate, and the steering rod 402 is rotated so that the steering rod 402 is against the outer side of the copper wire, which brings several significant effects and advantages:

[0041] 1. Guiding and positioning the copper wire: The threading hole 403 of the steering plate 401 provides a clear channel for guiding the copper wire to pass through. This ensures that the copper wire moves along the preset path and improves the accuracy of winding.

[0042] 2. Adjusting the copper wire tension: The setting of the turning rod 402 can effectively resist the outer side of the copper wire, and the tension of the copper wire can be adjusted by its rotation. This is an important factor in keeping the coil tight and evenly wound, which helps to improve the quality and consistency of the product.

[0043] 3. Flexible rotation structure: The rotating shaft 404 is connected to the steering plate 401, so that the steering plate 401 can rotate. This rotation mechanism allows the steering plate 401 to rotate according to the needs of winding, thereby adapting to winding requirements of different complexities.

[0044] 4. Simplify operation and improve efficiency: By integrating these components, the expansion structure 4 of the automatic winding machine simplifies the complexity of manual operation and improves the automation and production efficiency of the winding process. The automatic adjustment of the rotation of the steering rod 402 and the steering plate 401 reduces the manual intervention of the operator and reduces human errors in production.

[0045] 5. Enhance machine adaptability and flexibility: The design allows the machine to more easily handle copper wires of different sizes and types, as well as adapt to different winding strategies, improving the machine's versatility and market adaptability. The design of the expansion structure 4 optimizes the performance of the automatic winding machine, by accurately guiding the copper wire, adjusting the copper wire tension, providing a flexible rotation mechanism, and simplifying the operation process, it greatly improves production efficiency and product quality, and meets the modern electronics manufacturing industry's demand for high efficiency and high precision. These features make the automatic winding machine an indispensable and efficient tool in the manufacture of electronic components.

[0046] like Figure 1-Figure 5 As shown, an automatic winding mechanism for an inductor winding machine, the auxiliary structure 5 includes a longitudinal movable frame 501, a fixed wire sleeve 502 and an embedded ring 503, the upper end of the outer side of the winding drum 6 is provided with the longitudinal movable frame 501, the bottom end of the longitudinal movable frame 501 is provided with the fixed wire sleeve 502, the inner side of the fixed wire sleeve 502 is provided with an embedded ring 503, and the outer side of the fixed wire sleeve 502 is provided with an insulating material layer, the longitudinal movable frame 501 on the outer side of the winding drum 6 is moved downward, and the longitudinal movable frame 501 drives the fixed wire sleeve 502 to move to a suitable position, and then the copper wire is placed on the outer side of the fixed wire sleeve 502, and the embedded ring 503 on the inner side of the fixed wire sleeve 502 is squeezed or pulled to change the overall radius of the fixed wire sleeve 502, so as to control the radius of the coil, which has several obvious effects and advantages:

[0047] 1. Fixing and adjusting the copper wire: The longitudinal movable frame 501 and the wire fixing sleeve 502 work together to provide a stable fixing point for the copper wire. The wire fixing sleeve 502 can be moved to a suitable position according to the specific needs of the winding, which is crucial to ensure the accuracy and consistency of the winding process.

[0048] 2. Adapt to different coil sizes: The overall radius of the wire sleeve 502 can be flexibly adjusted by squeezing or pulling the embedded ring 503 inside the wire sleeve 502. This allows the machine to adapt to the needs of coils of different sizes, thereby increasing the versatility and flexibility of the machine, reducing the need to replace equipment of different specifications, and saving time and cost.

[0049] 3. Improve product quality: Precisely controlling the radius of the coil is essential to maintaining the performance and consistency of the coil in the electronic assembly. By adjusting the wire sleeve 502 to precisely control the tension and position of the copper wire, it can ensure that each coil has consistent quality and reduce the chance of defective products.

[0050] 4. Easy operation: The design of the auxiliary structure 5 simplifies the winding operation and makes it easier to adjust the copper wire fixing point and the coil size. The operator can easily adjust the longitudinal movable frame 501 and the wire fixing sleeve 502 without complicated manual intervention, thereby improving the ease of operation and efficiency.

[0051] 5. Improve production efficiency: The setting of the longitudinal movable frame 501 allows the position and size of the fixed wire sleeve 502 to be adjusted quickly, which means that the time for equipment adjustment is greatly shortened for different products and specifications. The rapid adjustment capability reduces machine downtime, thereby improving production efficiency.

[0052] 6. Increase the durability of the equipment: An insulating material layer is provided on the outside of the wire sleeve 502, which not only provides additional protection and reduces mechanical wear, but also prevents electrical wear that may be caused by direct contact between the copper wire and the wire sleeve 502, thereby improving the durability and safety of the equipment. The design of the auxiliary structure 5 has a significant impact on improving the performance of the automatic winding machine, improving product quality, increasing operational convenience and production efficiency, making it a very valuable functional enhancement in the field of electronic manufacturing.

[0053] Working principle: When using the automatic winding mechanism of the inductor winding machine, first pass the copper wire through the threading hole 403 on the inner side of the steering plate 401, then put the copper wire on the outer side of the winding drum 6, rotate the rotating shaft 404 at the top of the lateral placement block 3, the rotating shaft 404 drives the steering plate 401 to rotate, and rotates the steering rod 402 so that the steering rod 402 is against the outer side of the copper wire, and at the same time moves the longitudinal movable frame 501 on the outer side of the winding drum 6 downward, the longitudinal movable frame 501 drives the fixed wire sleeve 502 to move to a suitable position, and then put the copper wire on the outer side of the fixed wire sleeve 502, and squeeze or pull the embedded ring 503 on the inner side of the fixed wire sleeve 502 to change the overall radius of the fixed wire sleeve 502, so as to control the radius of the coil, and then start the starting motor 2 on the inner side of the mechanical frame 1. This is the working principle of the automatic winding mechanism of the inductor winding machine.

[0054] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. An automatic winding mechanism for an inductor winding machine, comprising: A mechanical frame (1), characterized in that a starting motor (2) is arranged at the bottom end of the inner side of the mechanical frame (1), a lateral placement block (3) is arranged on one side of the top end of the mechanical frame (1), and an expansion structure (4) is arranged at the top end of the lateral placement block (3); A winding drum (6) is arranged in the middle of the top of the mechanical frame (1), and an auxiliary structure (5) is arranged at the upper end of the outer side of the winding drum (6).

2. The automatic winding mechanism for an inductor winding machine according to claim 1, characterized in that: The expansion structure (4) comprises a steering plate (401), a steering rod (402), a threading hole (403) and a rotating shaft (404); the top end of the lateral placement block (3) is provided with a rotating shaft (404); the top end of the rotating shaft (404) is provided with a steering plate (401); the middle of the inner side of the steering plate (401) is provided with a threading hole (403); the outer side of the threading hole (403) is provided with a steering rod (402); and a rotating structure is formed between the steering rod (402) and the steering plate (401).

3. The automatic winding mechanism for an inductor winding machine according to claim 2, characterized in that: A rotating structure is formed between the lateral placement block (3) and the rotating shaft (404).

4. The automatic winding mechanism for an inductor winding machine according to claim 2, characterized in that: The deflection plate (401) is made of insulating material.

5. The automatic winding mechanism for an inductor winding machine according to claim 2, characterized in that: The edge of the top end of the deflection plate (401) and the edge of the top end of the winding drum (6) are on the same straight line.

6. The automatic winding mechanism for an inductor winding machine according to claim 1, characterized in that: The auxiliary structure (5) comprises a longitudinal movable frame (501), a wire fixing sleeve (502) and an embedded ring (503); the upper end of the outer side of the winding drum (6) is provided with the longitudinal movable frame (501); the bottom end of the longitudinal movable frame (501) is provided with the wire fixing sleeve (502); the inner side of the wire fixing sleeve (502) is provided with an embedded ring (503); and the outer side of the wire fixing sleeve (502) is provided with an insulating material layer.

7. The automatic winding mechanism for an inductor winding machine according to claim 6, characterized in that: The winding drum (6) and the longitudinal movable frame (501) form an up-and-down movable structure.

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