Modular component and floor mat

Abstract

The utility model provides a modular component and a floor mat. The modular component mainly comprises a bottom plate body, a limiting groove and the like, wherein the limiting groove is formed in the bottom plate body and used for fixing filler. Compared with the prior art, the modular splicing of the floor mat can be realized, and the manufacturing cost and the maintenance cost are reduced.

Description

Technical Field

[0001] The utility model relates to a carpet, in particular to a modular component and a floor mat. Background Art

[0002] Carpets or floor mats are commonly used floor coverings. In addition to their decorative function, they also serve to isolate the ground to keep it clean, and they are non-slip, waterproof, and dustproof.

[0003] However, in the prior art, both carpets and floor mats are customized and mass-produced. Once local damage or local pollution occurs, they need to be replaced or cleaned as a whole, which is not only very inconvenient to clean, but also has poor economic efficiency.

[0004] Therefore, how to provide a modular component and a floor mat to achieve modular splicing of the floor mat and reduce the manufacturing cost and maintenance cost is a technical problem that the utility model urgently needs to solve. Utility Model Content

[0005] The purpose of the utility model is to provide a modular component and a floor mat, which can realize modular splicing of the floor mat and reduce the manufacturing cost and maintenance cost.

[0006] In order to achieve the above object, the utility model provides a modular component, comprising:

[0007] base plate body;

[0008] A limiting groove disposed on the bottom plate body and used for arranging a filler;

[0009] A plurality of ribs are arranged on the bottom plate body, and each rib surrounds and forms the limiting groove.

[0010] Further preferably, the rib is a partition bar formed by protruding from the upper surface of the bottom plate body, or a partition bar detachably provided on the bottom plate body.

[0011] Further preferably, the height of the ribs is one half to one third of the average diameter of the filler.

[0012] Further preferably, the ribs include: a circular section located at the outermost side, a bending section arranged on the inner side of the circular section and parallel to each other, and a parallel section arranged between the circular section and the bending section and parallel to each other; wherein, a filling space is left on the outer side of the circular section so that after the filler fills the filling space, it is arranged circumferentially around the outer side of the circular section and covers the outermost periphery of the bottom plate body.

[0013] Further preferably, a fixing hole is provided on the bottom plate body for passing the free end of the filler and blocking the fixed end of the filler.

[0014] Further preferably, the limiting path of the limiting groove is any one of a U-shaped, a serpentine or a disc shape, or a combination of two or more thereof.

[0015] Further preferably, the bottom plate body is provided with a plurality of drainage holes; and the drainage holes are arranged along the circumference of the bottom plate body;

[0016] Further preferably, a grid-shaped hollow area is provided on the lower surface of the bottom plate body.

[0017] As a further preferred embodiment, the present invention further comprises: a card slot provided on the lower surface and the side wall of one side of the base body, and a card engaging portion provided on the other side of the base body and used to be inserted into the card slot; wherein the card engaging portion is used to be inserted into the card slot of another base body, so that the two adjacent base bodies can maintain the same height after being connected;

[0018] There are at least a plurality of pairs of the engaging portions and the engaging grooves, and the pairs are distributed along the circumference of the bottom plate body.

[0019] Further preferably, the bottom plate body is in a rectangular shape; the engaging portion is in a hollow semicircular arc shape; a hollow groove is provided on the bottom plate body, and at least an engaging member is arranged in the hollow groove, wherein the engaging space between each engaging member and the groove wall of the hollow groove forms the engaging groove.

[0020] Preferably, the filler is a string or rubber.

[0021] The present application also provides a floor mat, comprising: a plurality of the above-mentioned modular components.

[0022] Compared with the prior art, the modular components and floor mats provided in the present application can realize modular splicing of floor mats, thereby reducing manufacturing costs and maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a front perspective structural diagram of a modular component in the first embodiment of the utility model;

[0024] Figure 2 It is a schematic diagram of the reverse three-dimensional structure of the modular component in the first embodiment of the utility model;

[0025] Figure 3 It is a top view of the modular component in the first embodiment of the utility model;

[0026] Figure 4A bottom view of a modular component in the first embodiment of the utility model;

[0027] Figure 5 This is a schematic diagram of the assembly of modular components and cords in the first embodiment of the utility model;

[0028] Figure 6 It is a schematic diagram of the structure of the modular component filled with fillers in the first embodiment of the utility model;

[0029] Figure 7 Schematic diagram of the splicing of modular components in the first embodiment of the utility model Figure 1 ;

[0030] Figure 8 Schematic diagram of the splicing of modular components in the first embodiment of the utility model Figure 2 ;

[0031] Fig. 9 Schematic diagram of the splicing of modular components in the first embodiment of the utility model Figure 3 ;

[0032] Fig.10 Schematic diagram of the splicing of modular components in the first embodiment of the utility model Figure 4 ;

[0033] Fig.11 It is a schematic diagram of the three-dimensional structure of the cord in the first embodiment of the utility model.

[0034] Explanation of the accompanying drawings: base plate body 101, ribs 102, U-shaped section 102a, bending section 102b, parallel section 102c, snap-fit ​​portion 103, fixing hole 1011, drainage hole 1012, slot 104, snap-fit ​​piece 1041, cord 20, inner core layer 201, middle layer 202, outer covering layer 203, initial section 20a, first bending section 20b, second bending section 20c, third bending section 20d, U-shaped section 20e. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment:

[0037] Embodiment 1

[0038] like Figures 1 to 11As shown, this embodiment provides a modular component, which is mainly composed of a base plate body 101, and a limiting groove 105 arranged on the base plate body 101 and used to fix the filler.

[0039] When laying the mat, several modular components can be detachably connected together with the help of the base plate body 101, and the base plate body 101 is pre-arranged with fillers through the limit grooves 105, or the fillers are arranged after splicing. In addition, the fillers on each modular component can form an independent pattern after filling the limit grooves, so that when manufacturing floor mats, such as carpets, modular design and customization, as well as batch production can be achieved. If damage or contamination occurs, only some modular components can be replaced. In addition, if it is necessary to produce floor mats with changed design patterns, existing modular components can be reassembled, or modular components with partial patterns can be partially replaced in batches, so there is no need to change the production process again, thereby realizing modular splicing of floor mats, reducing manufacturing costs and maintenance costs, and facilitating cleaning.

[0040] In addition, it is worth mentioning that the filler in this embodiment is preferably a cord 20, and this embodiment only takes the cord 20 as an example to illustrate the filler. Obviously, the filler in this embodiment can also be preferably other fillers such as rubber pads, and no specific description or limitation is given here. In addition, the filler can also be glued to further enhance the fastness between it and the limiting groove 105, or in other words, by pre-coating colloid in the limiting groove 105, then inserting the filler, and waiting for the colloid to dry before connecting them as a whole to enhance the fastness between them.

[0041] Specifically, the modular component further includes: a plurality of ribs 102 disposed on the bottom plate body 101 , and each rib 102 encloses and forms a limiting groove 105 and the like.

[0042] like Figure 1 As shown, in this embodiment, the ribs 102 are preferably partition strips protruding from the upper surface of the bottom plate body 101 to achieve an integrated design, ensure the fixing strength of the partition strips, and meet the production and assembly requirements in actual applications.

[0043] Obviously, the ribs 102 in this embodiment can also be designed as partition strips detachably arranged on the bottom plate body 101 according to needs, so as to adjust the position of the limiting grooves 105, thereby adjusting the pattern.

[0044] As a further preferred embodiment, the height of the rib 102 is between one half and one third of the average diameter of the cord 20. With this structure, after the filler is fixed by the limiting groove 105, the filler can be covered on the top while meeting the requirements of the pattern shaping, so that the rib 102 blocks the expansion of two adjacent fillers and makes them close to each other, resulting in the filler being not firmly fixed and causing the pattern to deform, and ensures that the modular component directly contacts the rib 102 when stepped on by the human body, thereby improving the stability and comfort of the modular component. In addition, it can also prevent the filler from being exposed from the pattern and affecting the beauty and design of the overall pattern.

[0045] Further preferably, the rib 102 includes: a circular section 102a located at the outermost side, a bending section 102b arranged inside the circular section and parallel to each other, and a parallel section 102c arranged between the circular section and the bending section and parallel to each other. Among them, at least part of the cord 20 is wrapped around and tightly attached to the outermost side of the circular section, and covers the outermost periphery of the bottom plate body 101. Through the coordinated arrangement of multiple circular sections and bending sections, the routing length of the cord 20 can be extended while fully filling the limiting groove 105 and covering the upper surface of the bottom plate body 101, and the friction between the adjacent cords 20 can be increased, thereby improving the fixing strength of the cord 20.

[0046] Further preferably, in order to facilitate the filling material to fall off the modular components during the process of laying and using the modular components, a fixing hole 1011 is provided on the base plate body 101 for passing the free end of the filling material and blocking the fixed end of the filling material. The fixed end of the filling material such as the string 20 can be hidden and locked to one side of the fixing hole 1011 by knotting, sintering or gluing, for example, in the space at the back of the base plate body 101, to ensure that the base plate body 101 can be laid flat on the ground after splicing. In addition, the free end of the string 20 can be fixed to the base plate body 101 by gluing.

[0047] Further preferably, in order to facilitate the arrangement and design requirements of the pattern, as well as the assembly and disassembly of the floor mat, the above-mentioned filler is a single rope, and after its fixed end is connected to the base plate body 101 at the starting position, its free end is wound and arranged along the direction of the limiting groove 105, and after reaching the end position, the rope 20 covers the base plate body 101 and is clamped by the limiting groove 105.

[0048] As a further preferred embodiment, the cord 20 is arranged from the inside to the outside of the base plate body 101. The arrangement path of the cord 20 is any one of a U-shaped, a serpentine or a disc shape or a combination of two or more thereof.

[0049] As a further preferred embodiment, the filling path of the filler may include, from the inside to the outside, an initial section 20a, a first bend section 20b vertically connected to the initial section 20a, a second bend section 20c connected to the first bend section 20b and covering the initial section, a plurality of third bend sections 20d sequentially connected and used to connect the second bend section 20c and abut against the first bend section 20c, and a circular section 20e connected to the third bend section 20d and used to cover the initial section and each bend section, and located on the outside. The bend directions of the first bend section 20b, the second bend section 20c and the third bend section 20d are perpendicular or opposite to each other, and the adjacent bend sections abut against each other, thereby forming a self-locking structure, further improving the structural strength of the modular component.

[0050] As a further preferred embodiment, the bottom plate body 101 is provided with a plurality of drainage holes 1012. Moreover, the drainage holes 1012 are arranged along the circumference of the bottom plate body 101. The drainage holes 1012 can play a good role in drainage and moisture prevention, so as to prevent the filler from absorbing water and failing to be discharged in time.

[0051] Further preferably, in order to reduce the overall weight and facilitate carrying and transportation, a grid-shaped hollow area 1013 is opened on the lower surface of the bottom plate body 101.

[0052] Further preferably, in order to meet the assembly requirements in practical applications and ensure the connectivity after splicing, the modular component also includes: a card slot 104 opened on the lower surface and side wall of one side of the base body, and a snap-fitting portion 103 arranged on the other side of the base body and used to be snapped into the card slot 104. Among them, the snap-fitting portion 103 is used to be inserted into the card slot 104 of another base body 101, so as to achieve the same height after the two adjacent base bodies are snapped together. There are at least several pairs of snap-fitting portions 103 and card slots 104, and they are distributed along the circumference of the base body. And, as Figure 1 and Figure 2 As shown, this embodiment is briefly described by taking four pairs of engaging portions 103 and engaging slots 104 as examples.

[0053] As a further preferred embodiment, the above-mentioned engaging portion 103 is a hollowed-out semicircular arc. A hollowed-out groove is provided on the bottom plate body, and at least an engaging member 1041 is arranged in the hollowed-out groove, wherein the engaging space between each engaging member 1041 and the groove wall of the hollowed-out groove forms the engaging groove 104. Through the cooperation between the engaging member 1041 and the groove wall of the hollowed-out groove, the elastic engaging of the engaging portion 103 can be achieved, and the overall total amount can be further reduced.

[0054] Further preferably, Fig.11As shown, the cord 20 is mainly composed of an inner core layer 201, an intermediate layer 202 for covering the inner core layer 201, and an outer layer 203 for covering the inner core layer 201. The inner core layer 201 is composed of a plurality of strands arranged in parallel or wound. The intermediate layer 202 and the outer layer 203 are tubular braided layers. The elasticity of the outer layer 203 is greater than that of the inner core layer. The inner core layer 201 is preferably composed of six groups of strands.

[0055] Since the outer layer 203 in the cord 20 is a highly elastic tubular braided layer, and the middle layer 202 is a relatively low-elastic and plastic tubular braided layer, after being compressed, the elasticity of the outermost layer can be better floated, while the elasticity of the middle layer 202 and the inner core layer 201 is smaller and more plastic, so that the cord 20 can better fill the bending area during the bending process, and avoid the occurrence of too large a turning angle to cause a large gap, which affects the overall appearance and makes the gap easy to hide dirt and difficult to clean. In addition, through this structure, the softness and comfort of the modular component when stepped on can also be improved.

[0056] As a further preferred embodiment, the volume of the inner core layer 201 accounts for 70% to 75% of the overall volume of the cord 20. The volume proportion of the inner core layer 201 can effectively ensure that the outer layer 203 has a limited rebound when under pressure, and can expand when bending or rebending, so that the cross-sectional area in the bending area or the rebending area is larger than the cross-sectional area in the unbending area or the rebending area, thereby forming a dense filling.

[0057] As a further preferred embodiment, the strands are hook needle ropes made of polyolefin material. The outer layer 203 is a tubular braided layer of strands braided by a plurality of bundles of polyester yarns. The middle layer 202 is a tubular braided layer of strands braided by a plurality of bundles of polypropylene yarns.

[0058] Further preferably, in this embodiment, the diameter A of the inner core layer is 4~9mm. The diameter B of the middle layer is 7~12mm; the diameter C of the outer cladding is 8~13mm. The thickness of the above-mentioned bottom plate body is 4~6mm. The thickness of the limiting groove 105 is 3~5.5mm. Moreover, this embodiment only takes the diameter A of the inner core layer 201 as 9mm, the diameter B of the middle layer 202 as 12mm, the diameter C of the outer cladding 203 as 13mm, the thickness of the bottom plate body 101 as 5mm, and the thickness of the limiting groove 105 as 4.5mm as an example for illustration, and no specific elaboration or limitation is given here.

[0059] Embodiment 2

[0060] like Figures 4 to 5As shown, this embodiment provides a floor mat, comprising: a plurality of modular components in the above-mentioned embodiment 1, wherein after two adjacent modular components are spliced ​​together, the fillers on the two adjacent modular components are mutually supported.

[0061] Since the floor mat is composed of several modular components detachably connected together by means of the bottom plate body 101, and the bottom plate body 101 is limited by the limiting groove 105 and the filler is wound around it. In addition, the filler on each modular component can form an independent pattern, so when manufacturing floor mats, such as carpets, modular design and customization, as well as batch production can be achieved. If damage or contamination occurs, only some modular components need to be replaced. In addition, if it is necessary to produce floor mats with changed design patterns, existing modular components can be reassembled, or modular components with partial patterns can be partially replaced in batches, so there is no need to change the production process again, thereby realizing the modular construction of floor mats, reducing manufacturing costs and maintenance costs, and facilitating cleaning.

[0062] The utility model is described in detail above in conjunction with the embodiments of the drawings. A person skilled in the art can make various variations of the utility model according to the above description. Therefore, some details in the embodiments should not constitute a limitation of the utility model, and the scope of protection of the utility model shall be defined by the scope of the attached claims.

Claims

1. A modular component, characterized in that: include: base plate body; A limiting groove disposed on the bottom plate body and used to set a filler, so that the filler forms an independent pattern after filling the limiting groove; A plurality of ribs are arranged on the bottom plate body, and each rib surrounds and forms the limiting groove.

2. The modular component according to claim 1, characterized in that The rib is a partition bar formed by protruding from the upper surface of the bottom plate body, or a partition bar detachably arranged on the bottom plate body.

3. The modular component according to claim 1, characterized in that The height of the ribs is one half to one third of the average diameter of the filler.

4. The modular component according to claim 1, characterized in that The ribs include: a circular section located at the outermost side, a bending section arranged on the inner side of the circular section and parallel to each other, and a parallel section arranged between the circular section and the bending section and parallel to each other; wherein, a filling space is reserved on the outer side of the circular section so that after the filler fills the filling space, it is arranged circumferentially around the outer side of the circular section and covers the outermost periphery of the bottom plate body.

5. The modular component according to claim 1, characterized in that: The bottom plate body is provided with a fixing hole for passing the free end of the filler and blocking the fixing end of the filler.

6. The modular component according to claim 1, characterized in that: The limiting path of the limiting groove is any one of a U-shaped shape or a disc shape or a combination of more than two.

7. The modular component according to claim 1, characterized in that The bottom plate body is provided with a plurality of drainage holes, and the drainage holes are arranged along the circumference of the bottom plate body.

8. The modular component according to claim 1, characterized in that The lower surface of the bottom plate body is provided with a grid-shaped hollow area.

9. The modular component according to claim 1, characterized in that Also includes: A card slot is provided on the lower surface and the side wall of one side of the base body, and a card engaging portion is provided on the other side of the base body and is used to be inserted into the card slot; wherein the card engaging portion is used to be inserted into the card slot of another base body, so that the two adjacent base bodies can maintain the same height after being connected; There are at least a plurality of pairs of the engaging portions and the engaging grooves, and the pairs are distributed along the circumference of the bottom plate body.

10. The modular component according to claim 9, characterized in that The bottom plate body is in a rectangular shape; the engaging portion is in a hollow semicircular arc shape; a hollow groove is provided on the bottom plate body, and at least an engaging member is arranged in the hollow groove, wherein the engaging space between each engaging member and the groove wall of the hollow groove forms the engaging groove.

11. The modular component according to any one of claims 1 to 10, characterized in that The filler is a string or rubber.

12. A floor mat, characterized in that: include: A modular component as claimed in any one of claims 1 to 11.

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