Demulsification separation device for inactivated vaccine processing

By designing a demulsifying separation device with a transmission device and a cleaning structure, the problem of uneven ultrasonic demulsifying in the prior art is solved, and a more efficient vaccine separation effect is achieved.

CN222641296UActive Publication Date: 2025-03-21LUOYANG WORPSON BIOENGINEERING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421215379.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-21
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

When the existing dehumidification separation device uses ultrasound to perform dehumidification operation, there is a problem of unevenness, resulting in poor separation effect.

Method used

A demulsification device including a base, a support base, a rotatable processing box, a support rod, an ultrasonic transducer, a piezoelectric ceramic and an ultrasonic generator are designed. Adjust the height of the ultrasonic transducer through the transmission to ensure that the vaccine is more even when it is dehumidified.

Benefits of technology

By adjusting the height of the ultrasonic transducer, the vaccine is more fully demulsified, the separation effect is improved, and the vaccine is removed by cleaning the structure, simplifying the operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222641296U_ABST
    Figure CN222641296U_ABST
Patent Text Reader

Abstract

The utility model discloses a demulsification separation device for inactivated vaccine processing, which belongs to the technical field of vaccine processing, and comprises a base, the top of the base is fixedly connected with a supporting seat, the top of the supporting seat is provided with a rotatable processing box, the top of the inner wall of the processing box is provided with a supporting rod, and the supporting rod is fixedly connected with the supporting seat. The bottom end of the supporting rod is fixedly connected with an ultrasonic transducer, and the output end of the ultrasonic transducer is fixedly connected with piezoelectric ceramics. The device has the beneficial effects that the supporting rod, the ultrasonic transducer, the piezoelectric ceramic and the ultrasonic generator are arranged, ultrasonic demulsification operation is carried out on placed vaccines, the transmission device is arranged, the height of the piezoelectric ceramic is adjusted during demulsification, and therefore the vaccines in the treatment box are more sufficiently demulsified, and the cleaning structure is arranged, so that the cleaning efficiency is improved. And the supporting rods moving up and down are cleaned, use is convenient, and vaccines in the treatment box are prevented from being brought out.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of vaccine processing, and more specifically, to an emulsion breaking and separation device for inactivated vaccine processing. Background Art

[0002] Concept of veterinary vaccines Veterinary vaccines are biological products used for disease prevention and control, which are made from intact microorganisms (natural or artificially modified) or secretory components (toxins) of microorganisms or partial gene sequences of microorganisms through biological, biochemical and molecular biological techniques. Demulsification and separation devices are required during vaccine processing;

[0003] In the existing demulsification and separation, the vaccine is simply demulsified and separated by ultrasound. However, since the working position of the ultrasound is fixed, the demulsification operation of the vaccine using ultrasound is uneven, resulting in poor separation effect. Utility Model Content

[0004] (1) Technical issues to be solved

[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an emulsion breaking and separation device for inactivated vaccine processing, which has the characteristic of being adjusted during the emulsion breaking operation.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides such an inactivated vaccine processing demulsification separation device, comprising a base, the top of the base is fixedly connected to a support seat, and the top of the support seat is provided with a rotatable processing box;

[0008] A support rod is provided on the top of the inner wall of the processing box, an ultrasonic transducer is fixedly connected to the bottom end of the support rod, a piezoelectric ceramic is fixedly connected to the output end of the ultrasonic transducer, an ultrasonic generator is provided on the top of the processing box, and the ultrasonic generator is connected to the ultrasonic transducer through a connecting line;

[0009] A transmission device and a cleaning structure are arranged on the top of the processing box, the cleaning structure is located below the transmission device, and the support rod is located between the transmission device and the cleaning structure;

[0010] The transmission device includes a first fixed frame, in which a first traction roller is rotatably connected, two sides of the first fixed frame are provided with slide grooves, and the two slide grooves are provided with rotatable second traction rollers, one side of the first fixed frame is fixedly connected to a second motor, and one end of the first traction roller is fixedly connected to an output shaft of the second motor.

[0011] When using a demulsification and separation device for inactivated vaccine processing according to the technical solution, the vaccine in the processing box is demulsified through an ultrasonic generator and an ultrasonic transducer, which is convenient for the staff to use. The height of the ultrasonic transducer in the processing box is adjusted through a transmission device to make the vaccine more uniform during demulsification.

[0012] Furthermore, both sides of the first fixed frame are fixedly connected with protective frames, one side of the two protective frames is fixedly connected with electric push rods, and the output ends of the two electric push rods are respectively fixedly connected to the two ends of the second traction roller.

[0013] Furthermore, a first motor is fixedly connected to the top of the processing box, a rotatable stirring frame is arranged on the top of the inner wall of the processing box, and the top of the stirring frame passes through the processing box and is fixedly connected to the output shaft of the first motor.

[0014] Furthermore, the cleaning structure includes a second fixed frame, which is fixedly connected to the top of the processing box, and the second fixed frame is communicated with the processing box. The side wall of the second fixed frame is connected to a fixed block, and a frame is placed on the fixed block. A cleaning brush is provided on the inner wall of the frame, and the support rod is located in the frame. The top of the frame is fixedly connected to a limiting frame, and the limiting frame limits the support rod.

[0015] Furthermore, a support block is fixedly connected to the top of the base, a rotating frame is rotatably connected to the top of the support block, the top of the rotating frame is fixedly connected to the bottom of the processing box, a rack is fixedly connected to one side of the rotating frame, a third motor is fixedly connected to the support seat, and a gear is fixedly connected to the output shaft of the third motor, and the gear is meshed with the rack.

[0016] Furthermore, a discharge port is fixedly connected to the bottom of one side of the processing box, a rotatable circular filter plate is arranged in the discharge port, an adjustment frame is fixedly connected to the top of the circular filter plate, and a sealing cover is threadedly connected to one end of the discharge port.

[0017] Furthermore, a feed port is provided on the top of the processing box.

[0018] (3) Beneficial effects

[0019] In summary, the utility model has the following beneficial effects:

[0020] 1. By setting a support rod, an ultrasonic transducer, a piezoelectric ceramic and an ultrasonic generator, ultrasonic demulsification operation is performed on the placed vaccine. By setting a transmission device, the height of the piezoelectric ceramic is adjusted during demulsification, so that the vaccine in the processing box can be demulsified more fully. By setting a cleaning structure, the support rod that moves up and down is cleaned, which is convenient for use and avoids the vaccine in the processing box from being taken out;

[0021] 2. By setting the first motor, stirring frame and feed port, it is convenient to add demulsifier and mix the vaccine and demulsifier evenly. By setting the support block, rotating frame, rack and third motor, the processing box is driven to rotate to assist the mixing operation. By setting the discharge port, circular filter plate and sealing cover, it is convenient to filter and separate the oil and water after demulsification. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art are briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a structural schematic diagram of a three-dimensional cross-section of the utility model;

[0024] Figure 2 It is a structural schematic diagram of the second three-dimensional cross section of the utility model;

[0025] Figure 3 It is a structural schematic diagram of the utility model in front view section;

[0026] Figure 4 For this utility model Figure 1 The structural diagram of the transmission device;

[0027] Figure 5 For this utility model Figure 1 Schematic diagram of the structure of the cleaning structure.

[0028] The symbols in the accompanying drawings are:

[0029] 1. Base; 2. Support seat; 3. Processing box; 4. First motor; 5. Stirring frame; 6. Support rod; 7. Ultrasonic transducer; 8. Piezoelectric ceramics; 9. Ultrasonic generator; 10. Connecting line; 11. Transmission device; 111. First fixed frame; 112. First traction roller; 113. Slide; 114. Second traction roller; 115. Second motor; 116. Protective frame; 117. Electric push rod; 12. Cleaning structure; 121. Second fixed frame; 122. Fixed block; 123. Frame; 124. Cleaning brush; 125. Limiting frame; 13. Feeding port; 14. Support block; 15. Rotating frame; 16. Rack; 17. Third motor; 18. Gear; 19. Discharging port; 20. Circular filter plate; 21. Adjusting frame; 22. Thread; 23. Sealing cover. DETAILED DESCRIPTION

[0030] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.

[0031] Example:

[0032] The following is combined with Figure 1-5 The utility model is described in further detail.

[0033] See also Figure 1-5 The utility model provides a technical solution: a demulsification and separation device for inactivated vaccine processing, comprising a base 1, a support seat 2 is fixedly connected to the top of the base 1, and a rotatable processing box 3 is arranged on the top of the support seat 2;

[0034] A support rod 6 is provided at the top of the inner wall of the processing box 3, an ultrasonic transducer 7 is fixedly connected to the bottom end of the support rod 6, a piezoelectric ceramic 8 is fixedly connected to the output end of the ultrasonic transducer 7, an ultrasonic generator 9 is provided at the top of the processing box 3, and the ultrasonic generator 9 is connected to the ultrasonic transducer 7 through a connecting line 10. By arranging the support rod 6, the ultrasonic transducer 7, the piezoelectric ceramic 8 and the ultrasonic generator 9, an ultrasonic demulsification operation is performed on the placed vaccine;

[0035] A transmission device 11 and a cleaning structure 12 are provided on the top of the processing box 3. By providing the transmission device 11, the height of the piezoelectric ceramic 8 is adjusted during demulsification, so that the vaccine in the processing box 3 can be demulsified more fully. The cleaning structure 12 is located below the transmission device 11, and the support rod 6 is located between the transmission device 11 and the cleaning structure 12;

[0036] The transmission device 11 includes a first fixed frame 111, in which a first traction roller 112 is rotatably connected, and slide grooves 113 are provided on both sides of the first fixed frame 111. The two slide grooves 113 are provided with rotatable second traction rollers 114, and one side of the first fixed frame 111 is fixedly connected to a second motor 115, and one end of the first traction roller 112 is fixedly connected to the output shaft of the second motor 115.

[0037] Specifically, both sides of the first fixed frame 111 are fixedly connected with protective frames 116, one side of the two protective frames 116 is fixedly connected with electric push rods 117, the output ends of the two electric push rods 117 are respectively fixedly connected to the two ends of the second traction roller 114, the top of the processing box 3 is fixedly connected with the first motor 4, and the top of the inner wall of the processing box 3 is provided with a rotatable stirring frame 5, the top of the stirring frame 5 passes through the processing box 3 and is fixedly connected to the output shaft of the first motor 4.

[0038] By adopting the above technical solution, the second traction roller 114 is pushed through the slide groove 113 and the electric push rod 117, so that the second traction roller 114 is moved closer to or away from the first traction roller 112, thereby facilitating the removal of the support rod 6, and the vaccine and the demulsifier used for vaccine demulsification are stirred and mixed through the first motor 4 and the stirring frame 5, so that the demulsifier effect can be fully exerted.

[0039] Specifically, the cleaning structure 12 includes a second fixed frame 121, which is fixedly connected to the top of the processing box 3, and the second fixed frame 121 is communicated with the processing box 3. The side wall of the second fixed frame 121 is connected with a fixed block 122, and a frame 123 is placed on the fixed block 122. The inner wall of the frame 123 is provided with a cleaning brush 124, the support rod 6 is located in the frame 123, and the top of the frame 123 is fixedly connected to a limiting frame 125, and the limiting frame 125 limits the support rod 6. The top of the base 1 is fixedly connected with a support block 14, and the top of the support block 14 is rotatably connected with a rotating frame 15. The top of the rotating frame 15 is fixedly connected to the bottom of the processing box 3, and one side of the rotating frame 15 is fixedly connected with a rack 16. The support seat 2 is fixedly connected with a third motor 17, and the output shaft of the third motor 17 is fixedly connected with a gear 18, and the gear 18 is meshed with the rack 16.

[0040] By adopting the above technical solution, through the frame 123 and the cleaning brush 124, when the support rod 6 is lifted upward, the vaccine on the surface of the support rod 6 is cleaned to avoid contamination. Through the fixed block 122, it is convenient to replace the cleaning brush 124. Through the third motor 17, the gear 18 and the rack 16, the processing box 3 is driven to rotate, and the stirring frame 5 is assisted to perform the stirring operation.

[0041] Specifically, a discharge port 19 is fixedly connected to the bottom of one side of the processing box 3, a rotatable circular filter plate 20 is arranged in the discharge port 19, an adjustment frame 21 is fixedly connected to the top of the circular filter plate 20, one end of the discharge port 19 is connected to a sealing cover 23 through a thread 22, and a feed port 13 is arranged on the top of the processing box 3.

[0042] By adopting the above technical solution, through the discharge port 19, the circular filter plate 20 and the adjustment frame 21, it is convenient to perform filtering and separation operations after demulsification, which is easy to operate and use.

[0043] The working principle of the utility model is as follows: when in use, the staff puts the vaccine and the demulsifier used for vaccine demulsification into the processing box 3 at the feed port 13, and drives the stirring frame 5 to rotate through the first motor 4 to make the vaccine and the demulsifier fully and evenly mixed. During stirring, the ultrasonic generator 9 works to generate a high-frequency electrical signal, which is transmitted to the ultrasonic transducer 7. The ultrasonic transducer 7 works to convert the high-frequency electrical signal into mechanical vibration, that is, ultrasonic wave, which is vibrated and emitted through the piezoelectric ceramic 8 to demulsify the vaccine in the processing box 3. The electric push rod 117 is extended to drive the second traction roller 114 to move in the slide 113, approach the first traction roller 112, and clamp the support rod 6;

[0044] The second motor 115 works to drive the first traction roller 112 to rotate, and the second traction roller 114 cooperates to drive the support rod 6 to rise or fall, thereby adjusting the height of the piezoelectric ceramic 8, and performing demulsification operations on vaccines of different depths, and the demulsification is more thorough. When the support rod 6 is raised, the vaccines on the surface of the support rod 6 are cleaned by the cleaning brush 124 in the frame 123 to avoid being dragged out. After a period of use, the staff can remove the frame 123 from the second fixed frame 121 and clean the cleaning brush 124 inside the frame 123. After demulsification, the staff can rotate and remove the sealing cover 23, filter the oil and water through the circular filter plate 20, and discharge the water at the discharge port 19. After filtering, the circular filter plate 20 is driven to rotate in the discharge port 19 by twisting the adjusting frame 21, so that the circular filter plate 20 is perpendicular to the discharge port 19, so that the internal oil is released, thereby completing the separation operation.

[0045] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A demulsification and separation device for inactivated vaccine processing, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a support base (2), and the top of the support base (2) is provided with a rotatable processing box (3); A support rod (6) is provided at the top of the inner wall of the processing box (3), an ultrasonic transducer (7) is fixedly connected to the bottom end of the support rod (6), a piezoelectric ceramic (8) is fixedly connected to the output end of the ultrasonic transducer (7), an ultrasonic generator (9) is provided at the top of the processing box (3), and the ultrasonic generator (9) is connected to the ultrasonic transducer (7) via a connecting line (10); A transmission device (11) and a cleaning structure (12) are arranged on the top of the processing box (3); the cleaning structure (12) is located below the transmission device (11); and the support rod (6) is located between the transmission device (11) and the cleaning structure (12); The transmission device (11) comprises a first fixed frame (111), a first traction roller (112) is rotatably connected inside the first fixed frame (111), sliding grooves (113) are provided on both sides of the first fixed frame (111), and the two sliding grooves (113) are provided with rotatable second traction rollers (114), a second motor (115) is fixedly connected to one side of the first fixed frame (111), and one end of the first traction roller (112) is fixedly connected to the output shaft of the second motor (115).

2. The demulsification and separation device for inactivated vaccine processing according to claim 1, characterized in that: Both sides of the first fixed frame (111) are fixedly connected to protective frames (116), one side of the two protective frames (116) is fixedly connected to electric push rods (117), and the output ends of the two electric push rods (117) are respectively fixedly connected to the two ends of the second traction roller (114).

3. The demulsification and separation device for inactivated vaccine processing according to claim 1, characterized in that: The top of the processing box (3) is fixedly connected to a first motor (4), and the top of the inner wall of the processing box (3) is provided with a rotatable stirring frame (5), and the top of the stirring frame (5) passes through the processing box (3) and is fixedly connected to the output shaft of the first motor (4).

4. The demulsification and separation device for inactivated vaccine processing according to claim 1, characterized in that: The cleaning structure (12) comprises a second fixed frame (121), the second fixed frame (121) is fixedly connected to the top of the processing box (3), the second fixed frame (121) is communicated with the processing box (3), the side wall of the second fixed frame (121) is connected to a fixed block (122), a frame (123) is placed on the fixed block (122), a cleaning brush (124) is arranged on the inner wall of the frame (123), the support rod (6) is located in the frame (123), the top of the frame (123) is fixedly connected to a limiting frame (125), and the limiting frame (125) limits the support rod (6).

5. The demulsification and separation device for inactivated vaccine processing according to claim 1, characterized in that: The top of the base (1) is fixedly connected to a support block (14), the top of the support block (14) is rotatably connected to a rotating frame (15), the top of the rotating frame (15) is fixedly connected to the bottom of the processing box (3), one side of the rotating frame (15) is fixedly connected to a rack (16), the support seat (2) is fixedly connected to a third motor (17), the output shaft of the third motor (17) is fixedly connected to a gear (18), and the gear (18) is meshed with the rack (16).

6. The demulsification and separation device for inactivated vaccine processing according to claim 1, characterized in that: A discharge port (19) is fixedly connected to the bottom of one side of the processing box (3), a rotatable circular filter plate (20) is arranged in the discharge port (19), an adjustment frame (21) is fixedly connected to the top of the circular filter plate (20), and a sealing cover (23) is connected to one end of the discharge port (19) via a thread (22).

7. The demulsification and separation device for inactivated vaccine processing according to claim 1, characterized in that: The top of the processing box (3) is provided with a feed inlet (13).