High-shear emulsifying machine
By using motor-driven fan blades in high shear emulsifiers for heat dissipation, the high temperature problem caused by long-term operation is solved, and the stability and reliability of the emulsification process are achieved.
Patent Information
- Application Number
- CN202421380942.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing high-shear emulsifiers will generate higher temperatures after long-term operation, resulting in the emulsification process being affected by temperature and easily causing emulsification failure.
A high-shear emulsifier is designed, and the first motor drives the rotating shaft and fan blades to perform circular motions to realize heat dissipation of the emulsifier body, and prevents dust and blockage through dustproof nets and anti-blocking components to ensure stable operation of the machine.
It effectively reduces the temperature fluctuations during the operation of the emulsifier, avoids the risk of emulsification failure, and ensures the stability and reliability of the emulsification process.
Smart Images

Figure CN222641928U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsifiers, in particular to a high shear emulsifier. Background Art
[0002] High shear emulsifier is a machine that can fully refine and evenly distribute materials. It can promote the mixing of oily substances (oil phase) and aqueous substances (water phase) to form a uniform emulsion. It has the functions of refinement, dispersion and homogenization. Among them, pipeline high shear emulsifier has been widely used.
[0003] An existing high-shear emulsifier, China disclosed a pipeline high-shear emulsifier with patent publication number CN214513839U on October 29, 2021. The pipeline high-shear emulsifier is used in coordination with a water tank and a water pipe as well as an inlet pipe and a water outlet. The pipeline high-shear emulsifier can infuse water into the interior of the water pipe through the water tank, and the water flows into the interior of the water outlet through the water pipe. Since the water outlet exists inside the inlet pipe, the water sprayed outside the water outlet can efficiently clean the interior of the water outlet.
[0004] However, in the above-mentioned prior art solutions, when working, the long-term operation of the machine will generate a relatively high temperature, and the emulsification process has certain requirements on temperature. A large change in temperature can easily cause emulsification failure. Therefore, it is necessary to dissipate the high temperature generated by the operation of the machine during the emulsification process. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the shortcomings of the prior art, the utility model provides a high shear emulsifier to solve the problem mentioned in the background technology that the long-term operation of the prior art machine will generate a high temperature, and the emulsification process has certain requirements on temperature, and a large change in temperature can easily cause emulsification failure.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high shear emulsifier, comprising an emulsifier body, a base plate, a fixed frame, a disassembly plate, a support frame, a rotating shaft, a fan blade, a first motor, a dustproof net and an anti-blocking component, wherein the base plate is fixedly connected to the emulsifier body, the fixed frame is fixedly connected to the base plate, the disassembly plate is arranged on the fixed frame through a detachable component, two support frames are provided, the support frame is fixedly connected to the disassembly plate, the rotating shaft is rotatably connected to one of the support frames, a plurality of fan blades are provided, the fan blades are fixedly connected to the rotating shaft, the first motor is fixedly installed on the other support frame, the output end of the first motor is concentrically connected to the rotating shaft, a plurality of dustproof nets are provided, the dustproof net is fixedly connected to the support frame, and the anti-blocking component is arranged on the fixed frame to prevent the dustproof net from being blocked.
[0009] Preferably, the detachable component includes a mounting plate, a mounting bolt and a mounting nut, and a plurality of mounting plates are provided. The mounting plate is slidably connected to the disassembly plate, and the mounting bolt is threadedly connected to the two mounting plates located on one side. The fixing frame is provided with a mounting screw groove matching the mounting bolt, and the mounting nut is threadedly sleeved on the mounting bolt.
[0010] Furthermore, the anti-blocking component includes a fixed plate, a stabilizing plate, a rotating screw, a threaded block, a telescopic cleaning rod, a rotation limiting component and a coupling component, wherein two fixed plates are provided, and the fixed plates are fixedly connected to the fixed frame, two stabilizing plates are provided, and the stabilizing plate is fixedly connected to the fixed frame, the rotating screw is rotatably connected between the fixed plate and the stabilizing plate, the threaded block is threadedly sleeved on the rotating screw, the telescopic cleaning rod is fixedly connected to the threaded block for cleaning the dustproof net, the rotation limiting component is provided on the threaded block for limiting the rotation of the threaded block, and the coupling component is provided between the two rotating screws for simultaneously driving the two rotating screws to rotate.
[0011] Furthermore, the telescopic cleaning rod includes a storage plate, a telescopic rod and a spring, the storage plate is fixedly connected to the threaded block, the telescopic rod is slidably sleeved on the storage plate, and the spring is connected to the storage plate and the telescopic rod.
[0012] Furthermore, the rotation limiting assembly includes an extension plate, a sliding rod and a sliding plate, and the extension plates are provided in plurality. The extension plates are fixedly connected to the fixed frame, the sliding rod is fixedly connected between two extension plates located on the same side, the sliding plate is slidably mounted on the sliding rod, and the sliding plate is fixedly connected to the threaded block.
[0013] Among them, the coupling assembly includes a protective box, a rotating rod, a transmission wheel, a transmission belt and a second motor. The protective box is fixedly connected to the fixed frame. Two rotating rods are provided. The rotating rods are fixedly connected to the rotating rods. The rotating rods pass through the fixed plate and are rotatably connected to the protective box. The transmission wheel is fixedly mounted on the rotating rod. The transmission belt is transmission-connected to the two transmission wheels. The second motor is fixedly installed on the protective box. The output end of the second motor passes through the protective box and is concentrically connected to one of the rotating rods.
[0014] (III) Beneficial effects
[0015] In summary, the present invention includes at least one of the following beneficial technical effects:
[0016] The high-shear emulsifier drives the rotating shaft to rotate by the first motor, thereby driving the fan blades to perform circular motion, so as to dissipate the heat of the emulsifier body. The dust-proof net on the support frame can prevent dust from falling on the fan blades, and the anti-clogging component can prevent the dust-proof net from being blocked. The disassembly plate can be disassembled from the fixed frame by the detachable component. Therefore, the high-shear emulsifier is convenient for dissipating the heat of the emulsifier body in operation, and is not prone to large temperature changes, thereby not easily causing emulsification failure. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the exploded structure of the cooperation of the rotating shaft, the fan blades and the first motor of the utility model;
[0019] Figure 3 It is a schematic diagram of the structure of the partial cross section of the cooperation of the stabilizing plate, the rotating screw and the threaded block of the utility model;
[0020] Figure 4 It is a partial cross-sectional structural diagram of the cooperation of the storage plate, telescopic rod and spring etc. of the utility model.
[0021] In the figure: 1. emulsifier body; 2. bottom plate; 3. fixing frame; 4. disassembly plate; 5. support frame; 6. rotating shaft; 7. fan blade; 8. first motor; 9. dust screen; 10. mounting plate; 11. mounting bolt; 12. mounting nut; 13. fixing plate; 14. stabilizing plate; 15. rotating screw; 16. threaded block; 17. storage plate; 18. telescopic rod; 19. spring; 20. extension plate; 21. sliding rod; 22. sliding plate; 23. protective box; 24. rotating rod; 25. transmission wheel; 26. transmission belt; 27. second motor. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0024] Example 1
[0025] Reference Figure 1 and Figure 2 A high shear emulsifier comprises an emulsifier body 1, a bottom plate 2, a fixing frame 3, a disassembly plate 4, a support frame 5, a rotating shaft 6, a fan blade 7, a first motor 8, a dust screen 9 and an anti-blocking component. The bottom plate 2 is fixedly connected to the emulsifier body 1, the fixing frame 3 is fixedly connected to the bottom plate 2, the disassembly plate 4 is arranged on the fixing frame 3 through a detachable component, the detachable component comprises a mounting plate 10, a mounting bolt 11 and a mounting nut 12, a plurality of mounting plates 10 are arranged, the mounting plate 10 is slidably connected to the disassembly plate 4, the mounting bolt 11 is threadedly connected to two mounting plates 10 located on one side, a mounting screw groove matching the mounting bolt 11 is opened on the fixing frame 3, the mounting nut 12 is threadedly sleeved on the mounting bolt 11, and the mounting nut 12 is rotated to make the mounting nut 12 detach from the mounting bolt 1 1, then rotate the mounting bolt 11 to disengage the mounting bolt 11 from the mounting screw groove, and then slide the mounting plate 10 in the direction of the disassembly plate 4, so that the disassembly plate 4 can be removed, so that the fan blade 7 can be removed for maintenance. Two support frames 5 are provided, and the support frames 5 are fixedly connected to the disassembly plate 4. The rotating shaft 6 is rotatably connected to one of the support frames 5. There are multiple fan blades 7, and the fan blades 7 are fixedly connected to the rotating shaft 6. The first motor 8 is fixedly installed on the other support frame 5, and the output end of the first motor 8 is concentrically connected to the rotating shaft 6. The output end of the first motor 8 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the fan blades 7 to perform a circular motion, which is convenient for heat dissipation of the emulsifier body 1. There are multiple dustproof nets 9, and the dustproof nets 9 are fixedly connected to the support frame 5 to prevent dust from falling on the fan blades 7.
[0026] Reference Figure 1 , Figure 3 and Figure 4The anti-blocking component is arranged on the fixed frame 3 to prevent the dust net 9 from being blocked. The anti-blocking component includes a fixed plate 13, a stabilizing plate 14, a rotating screw 15, a threaded block 16, a telescopic cleaning rod, a rotation limiting component and a rotating linkage component. Two fixed plates 13 are provided, and the fixed plates 13 are fixedly connected to the fixed frame 3. Two stabilizing plates 14 are provided, and the stabilizing plate 14 is fixedly connected to the fixed frame 3. The rotating screw 15 is rotatably connected between the fixed plate 13 and the stabilizing plate 14. The threaded block 16 is threadedly sleeved on the rotating screw 15. The telescopic cleaning rod is fixedly connected to the threaded block 16 for cleaning the dust net 9. The telescopic cleaning rod includes a storage plate 17, a telescopic rod 18 and a spring 19, the storage plate 17 is fixedly connected to the threaded block 16, the telescopic rod 18 is slidably sleeved on the storage plate 17, and the spring 19 is connected to the storage plate 17 and the telescopic rod 18, which is convenient for disassembly of the disassembly plate 4, leaving more disassembly space, and the rotation limiting component is arranged on the threaded block 16 to limit the rotation of the threaded block 16. The rotation limiting component includes an extension plate 20, a sliding rod 21 and a sliding plate 22. A plurality of extension plates 20 are provided, and the extension plate 20 is fixedly connected to the fixed frame 3. The sliding rod 21 is fixedly connected between the two extension plates 20 located on the same side. The sliding plate 22 is slidably sleeved on the sliding rod 21, and the sliding plate 22 is fixedly connected to the threaded block 16, which is convenient for preventing the screw from being screwed. The pattern block 16 rotates with the rotation of the rotating screw 15. The joint rotation component is arranged between the two rotating screws 15 and is used to drive the two rotating screws 15 to rotate at the same time. The joint rotation component includes a protection box 23, a rotating rod 24, a transmission wheel 25, a transmission belt 26 and a second motor 27. The protection box 23 is fixedly connected to the fixed frame 3. Two rotating rods 24 are provided. The rotating rod 24 is fixedly connected to the rotating rod 24. The rotating rod 24 passes through the fixed plate 13 and is rotatably connected to the protection box 23. The transmission wheel 25 is fixedly sleeved on the rotating rod 24. The transmission belt 26 is transmission-connected to the two transmission wheels 25. The second motor 27 is fixedly installed on the protection box 23. The second motor 27 The output end of the second motor 27 passes through the protective box 23 and is concentrically connected to one of the rotating rods 24. The output end of the second motor 27 rotates to drive the rotating rod 24 located on one side to rotate. The rotating rod 24 rotates to drive the transmission wheel 25 located on one side to rotate, thereby driving the transmission belt 26 to transmit, and then driving the rotating rod 24 and the transmission wheel 25 on the other side to rotate. The rotation of the rotating rod 24 drives the rotating screw 15 to rotate. The rotation of the rotating screw 15 drives the threaded block 16 to move up and down, thereby driving the telescopic cleaning rod to move up and down. The telescopic cleaning rod contacts the dustproof net 9, so that the dustproof net 9 can be cleaned, which is convenient for preventing the dustproof net 9 from being blocked to avoid affecting ventilation.
[0027] Example 2
[0028] In summary, the working principle and working process of the high shear emulsifier are as follows: when in use, the first motor 8 is turned on, and the output end of the first motor 8 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the fan blades 7 to perform circular motion, so that the emulsifier body 1 can be cooled. When the dust screen 9 needs to be cleaned, the second motor 27 is turned on, and the output end of the second motor 27 rotates to drive the rotating rod 24 located on one side to rotate, and the rotating rod 24 rotates to drive the transmission wheel 25 located on one side to rotate, thereby driving the transmission belt 26 to transmit, and then driving the rotation of the other side. The rod 24 and the transmission wheel 25 rotate, the rotation of the rotating rod 24 drives the rotating screw 15 to rotate, and the rotation of the rotating screw 15 drives the threaded block 16 to move up and down, thereby driving the telescopic cleaning rod to move up and down, and the telescopic cleaning rod contacts the dustproof net 9, and the dustproof net 9 can be cleaned. When the disassembly plate 4 needs to be disassembled, the mounting nut 12 is rotated to disengage the mounting bolt 11, and then the mounting bolt 11 is rotated to disengage the mounting bolt 11 from the mounting screw groove, and then the mounting plate 10 is slid in the direction of the disassembly plate 4, and the disassembly plate 4 can be disassembled.
[0029] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. A high shear emulsifier, comprising an emulsifier body (1), characterized in that: Also includes: A bottom plate (2), the bottom plate (2) being fixedly connected to the emulsifying machine body (1); A fixing frame (3), the fixing frame (3) being fixedly connected to the base plate (2); A disassembly plate (4), the disassembly plate (4) being arranged on the fixing frame (3) via a detachable component; A support frame (5), wherein two support frames (5) are provided, and the support frames (5) are fixedly connected to the disassembly plate (4); A rotating shaft (6), the rotating shaft (6) being rotatably connected to one of the supporting frames (5); A fan blade (7), wherein a plurality of the fan blades (7) are provided, and the fan blades (7) are fixedly connected to the rotating shaft (6); a first motor (8), the first motor (8) being fixedly mounted on another of the support frames (5), the output end of the first motor (8) being coaxially connected to the rotating shaft (6); A dustproof net (9), wherein a plurality of dustproof nets (9) are provided, and the dustproof nets (9) are fixedly connected to the support frame (5); An anti-clogging component, the anti-clogging component is arranged on the fixing frame (3) and is used to prevent the dustproof net (9) from being blocked.
2. A high shear emulsifier according to claim 1, characterized in that: The detachable components include: A mounting plate (10), wherein a plurality of mounting plates (10) are provided, and wherein the mounting plate (10) is slidably connected to the disassembly plate (4); A mounting bolt (11), wherein the mounting bolt (11) is threadedly connected to the two mounting plates (10) located on one side, and the fixing frame (3) is provided with a mounting screw groove matching the mounting bolt (11); A mounting nut (12) is threadably sleeved on the mounting bolt (11).
3. A high shear emulsifier according to claim 1, characterized in that: The anti-blocking component comprises: A fixing plate (13), wherein two fixing plates (13) are provided, and the fixing plates (13) are fixedly connected to the fixing frame (3); A stabilizing plate (14), wherein two stabilizing plates (14) are provided, and the stabilizing plates (14) are fixedly connected to the fixing frame (3); A rotating screw rod (15), the rotating screw rod (15) being rotationally connected between the fixing plate (13) and the stabilizing plate (14); a threaded block (16), the threaded block (16) being threadably sleeved on the rotating screw (15); a telescopic cleaning rod, the telescopic cleaning rod being fixedly connected to the threaded block (16) and being used for cleaning the dustproof net (9); a rotation limiting component, the rotation limiting component being arranged on the threaded block (16) and being used to limit the rotation of the threaded block (16); A coupling assembly is provided between the two rotating screw rods (15) and is used to simultaneously drive the two rotating screw rods (15) to rotate.
4. A high shear emulsifier according to claim 3, characterized in that: The telescopic cleaning rod comprises: A receiving plate (17), the receiving plate (17) being fixedly connected to the threaded block (16); A telescopic rod (18), the telescopic rod (18) being slidably sleeved on the storage plate (17); A spring (19), wherein the spring (19) is connected to the storage plate (17) and the telescopic rod (18).
5. A high shear emulsifier according to claim 3, characterized in that: The rotation limiting component comprises: An extension plate (20), wherein a plurality of extension plates (20) are provided, and the extension plates (20) are fixedly connected to the fixing frame (3); A sliding rod (21), the sliding rod (21) being fixedly connected between the two extension plates (20) located on the same side; A sliding plate (22), the sliding plate (22) being slidably sleeved on the sliding rod (21), and the sliding plate (22) being fixedly connected to the threaded block (16).
6. A high shear emulsifier according to claim 3, characterized in that: The joint transfer assembly comprises: A protection box (23), the protection box (23) being fixedly connected to the fixing frame (3); A rotating rod (24), wherein two rotating rods (24) are provided, wherein the rotating rods (24) are fixedly connected to the rotating rods (24), and the rotating rods (24) penetrate the fixed plate (13) and are rotatably connected to the protective box (23); A transmission wheel (25), the transmission wheel (25) being fixedly sleeved on the rotating rod (24); A transmission belt (26), the transmission belt (26) being transmission-connected to the two transmission wheels (25); A second motor (27), wherein the second motor (27) is fixedly mounted on the protection box (23), and an output end of the second motor (27) passes through the protection box (23) and is coaxially connected to one of the rotating rods (24).
Citation Information
Patent Citations
Pipeline type high-shear emulsifying machine
CN214513839U