Ultrafine metal dry powder filtering device for metallization production of ceramic cover
By using vibration motors and flip filters in metal dry powder filtering devices, the problem of filtering mesh is solved, the filtration efficiency is improved, and the recovery of metal powder and resource conservation are achieved.
Patent Information
- Application Number
- CN202420756794.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing metal dry powder filtration devices are prone to filter clogging during the filtration process, which affects the subsequent filtration efficiency.
An ultrafine metal dry powder filter device is designed, using a combination of a vibrating motor, a filter rack and a fine filter mesh. By flipping the filter mesh and performing secondary vibration cleaning, ensuring that the residual metal dry powder on the filter mesh is completely cleaned.
It effectively avoids filter clogging, ensures the subsequent filtration efficiency of metal powder, and realizes the recycling of metal powder, saving resources.
Smart Images

Figure CN222642508U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dry powder filtering equipment, in particular to an ultra-fine metal dry powder filtering device used for metallization production of ceramic covers. Background Art
[0002] Ceramic metallization is to firmly adhere a layer of metal film to the surface of ceramic to achieve welding between ceramic and metal. There are many ceramic metallization processes such as molybdenum manganese method, gold plating method, copper plating method, tin plating method, nickel plating method, LAP method (laser post-metal plating), etc.
[0003] Before the ceramic cover is metallized, fine metal powder needs to be screened out for subsequent gold plating. However, in the existing metal dry powder filtering device, due to the small mesh size of the metal powder and the filter mesh during the filtering period, some meshes are easily clogged after a single filtering operation, which can easily affect the subsequent filtering efficiency of the metal dry powder. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0006] An ultrafine metal dry powder filtering device for metallization production of ceramic covers, comprising a base, both sides of the outer wall of the base are fixedly connected with fixed tubes, the top of the fixed tube is slidably connected with a slide rod, the bottom of the slide rod and the fixed tube are commonly fixedly connected with a support spring, a filter frame is rotatably connected between the two slide rods, a fine filter screen is arranged inside the filter frame, both ends of the filter frame are embedded and fixedly connected with a vibration motor, both ends of the filter frame are provided with mounting ports, and the bottom of the mounting port is provided with nylon bristles near the outer port;
[0007] A double-axis motor is embedded and fixedly connected at the inner center of the base, and two driving shafts of the double-axis motor are fixedly connected to screw rods, and the outer side walls of the two screw rods are threadedly connected to connecting plates, and both ends of the connecting plates are fixedly connected to pillars, and the top of the pillar is slidably connected to a bracket, and a buffer spring is fixedly connected to the bottom of the bracket and the inside of the pillar, and the top of the bracket is fixedly connected to a support.
[0008] As a preferred solution of the ultrafine metal dry powder filtering device for ceramic cover metallization production described in the utility model, a positioning shaft is fixedly connected to the inside of the sliding rod, an axial hole is opened on the outer wall of the filter frame, and the positioning shaft is connected to the axial hole bearing. When the screening is completed, the filter frame can be rotated around the positioning shaft, the filter screen can be turned over, and the residual metal material on the filter screen can be cleaned by vibration again.
[0009] As a preferred solution of the ultrafine metal dry powder filtering device for ceramic cover metallization production described in the utility model, a slide groove is opened on the inner wall of the filter frame, and the fine filter is slidably connected to the slide groove, which is convenient for disassembly and replacement of the fine filter, better adapting to the filtration of metal powders of different finenesses, and recovering the unfiltered metal powder.
[0010] As a preferred solution of an ultrafine metal dry powder filtering device for ceramic cover metallization production described in the utility model, limit frames are provided at both ends of the filter frame, the two limit frames are located at the two ends of the corresponding installation openings, and limit plates are provided through the inside of the two limit frames. The limit plates are inserted into the limit frames to facilitate fixing the fine filter screen and prevent the filter screen from falling out.
[0011] As a preferred solution of the ultrafine metal dry powder filtering device for ceramic cover metallization production described in the utility model, material guide slopes are provided at both ends of the top and bottom of the filter frame, and the filter screen is located deep in the filter frame to reduce flying metal powder during vibration.
[0012] As a preferred solution of the ultrafine metal dry powder filtering device for ceramic cover metallization production described in the utility model, the support cross-section is L-shaped, and a rubber pad is fixedly connected to the top of the support. The top of the rubber pad fits with the bottom of the filter frame, which is convenient for the filter frame to be positioned on the top of the support and fit therewith, and vibrate in cooperation with the vibration motor.
[0013] As a preferred solution of the ultrafine metal dry powder filtering device for ceramic cover metallization production described in the utility model, both ends of the fine filter are provided with through holes, through holes for workers to pass their fingers through, so as to facilitate the removal of the filter for replacement and cleaning.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The utility model cooperates with the vibration motor, the filter frame and the fine filter screen to quickly flip the fine filter screen after a single filtering operation is completed, and fully cleans the metal dry powder remaining on the filter screen through secondary vibration, so as to ensure the filtering efficiency of the subsequent fine filtration of the metal powder. At the same time, the metal powder is recovered, saving metal dry powder resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0017] Figure 1 This is a schematic diagram of the appearance of an ultrafine metal dry powder filtering device for metallization production of ceramic covers according to the utility model;
[0018] Figure 2 This is a schematic diagram of the fixed pipe structure of an ultrafine metal dry powder filtering device for ceramic cover metallization production according to the utility model;
[0019] Figure 3 This is a schematic diagram of the filter frame structure of an ultrafine metal dry powder filtering device for ceramic cover metallization production according to the utility model;
[0020] Figure 4 This is a schematic diagram of the connection of a double-axis motor of an ultrafine metal dry powder filtering device for metallization production of ceramic covers according to the utility model;
[0021] Figure 5 The utility model is a schematic diagram of the support structure of an ultrafine metal dry powder filtering device used in the metallization production of ceramic covers.
[0022] Legend: 1. Base; 2. Fixed tube; 3. Slide rod; 4. Filter frame; 5. Support spring; 6. Positioning shaft; 7. Shaft hole; 8. Fine filter; 9. Vibration motor; 10. Slide groove; 11. Mounting port; 12. Limit frame; 13. Limit plate; 14. Nylon bristles; 15. Material guide slope; 16. Dual-axis motor; 17. Screw rod; 18. Connecting plate; 19. Pillar; 20. Bracket; 21. Buffer spring; 22. Support; 23. Rubber pad. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0024] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0025] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0026] See also Figure 1-5 The utility model provides an ultrafine metal dry powder filtering device for ceramic cover metallization production, including a base 1, fixed tubes 2 are fixedly connected to both sides of the outer wall of the base 1, a slide rod 3 is slidably connected to the top of the fixed tube 2, a support spring 5 is fixedly connected between the bottom of the slide rod 3 and the fixed tube 2, and a filter frame 4 is rotatably connected between the two slide rods 3.
[0027] Among them, a positioning shaft 6 is fixedly connected inside the sliding rod 3, an axial hole 7 is opened on the outer wall of the filter frame 4, and the positioning shaft 6 is connected to the axial hole 7 by bearings. When the screening is completed, the filter frame 4 can be rotated around the positioning shaft 6, the filter screen can be turned over, and the residual metal material on the filter screen can be cleaned by vibration again.
[0028] A fine filter 8 is provided inside the filter frame 4. Through holes are provided at both ends of the fine filter 8. The through holes allow the fingers of the staff to pass through, so that the filter can be easily pulled out for replacement and cleaning. A chute 10 is provided on the inner wall of the filter frame 4. The fine filter 8 is slidably connected to the chute 10, so that the fine filter 8 can be easily disassembled, replaced, and better adapted to the filtration of metal powders of different fineness, and the unfiltered metal powder can be recovered.
[0029] Both ends of the top and bottom of the filter frame 4 are provided with material guiding slopes 15, and the filter screen is positioned deep in the filter frame 4, so as to reduce the flying metal powder during the vibration process.
[0030] Vibration motors 9 are embedded and fixedly connected at both ends of the filter frame 4, and installation ports 11 are provided at both ends of the filter frame 4. Nylon bristles 14 are provided at the bottom of the installation port 11 near the outer port. When the fine filter 8 is pulled out for replacement, the metal powder remaining on the filter can be cleaned by the nylon bristles 14 to reduce the residue. At the same time, the staff arranges a tray at the bottom of the installation port 11 to recycle the metal powder.
[0031] Limiting frames 12 are provided at both ends of the filter frame 4. The two limiting frames 12 are located at the two ends of the corresponding installation openings 11. A limiting plate 13 is provided through the two limiting frames 12. The limiting plate 13 is inserted into the limiting frame 12 to fix the fine filter 8 and prevent the filter from falling out.
[0032] A dual-axis motor 16 is embedded and fixedly connected at the inner center of the base 1, and both driving shafts of the dual-axis motor 16 are fixedly connected with screws 17, and the outer walls of the two screws 17 are threadedly connected with connecting plates 18, and both ends of the connecting plates 18 are fixedly connected with pillars 19, and the top of the pillar 19 is slidably connected with a bracket 20, and the bottom of the bracket 20 and the inside of the pillar 19 are fixedly connected with a buffer spring 21, and the top of the bracket 20 is fixedly connected with a support 22, and the cross-section of the support 22 is L-shaped, and the top of the support 22 is fixedly connected with a rubber pad 23, and the top of the rubber pad 23 is in contact with the bottom of the filter frame 4, so that the filter frame 4 is positioned on the top of the support 22 and in contact with it, and vibrates in cooperation with the vibration motor 9.
[0033] When in use, first connect the dual-axis motor 16 and the two vibration motors 9 to the external power supply, pour the metal dry powder to be filtered into the center of the fine filter 8, and spread the powder as gradually as possible. At this time, the four supports 22 are respectively located at the four corners of the filter frame 4, and the elasticity of the support spring 5 in this device is lower than that of the buffer spring 21.
[0034] Start one of the vibration motors 9 to generate vibration, so that the filter frame 4 vibrates to facilitate the metal powder to be better filtered by the filter screen. At the same time, a metal powder collection tray is set on the base 1 at the bottom of the filter screen. Although the slide rod 3 is slidably connected to the fixed tube 2, and the bracket 20 is slidably connected to the support 19, there is a certain gap between the two sliding parts, which facilitates the vibration of the filter frame 4 to compress the spring to produce a certain amplitude.
[0035] The two vibration motors 9 start and stop alternately to vibrate the filter frame 4 and filter the metal powder. When the filtering is completed, a part of the metal powder that does not meet the size requirements will remain on the top of the filter. At this time, the dual-axis motor 16 is started to drive the screw 17 to rotate, and the two connecting plates 18 are driven to move to both sides, so that the pillar 19 gradually separates from the filter frame 4. When the support 22 separates from the filter frame 4, the staff can flip the filter frame 4 180 degrees around the positioning axis 6, and then start the vibration motor 9 to vibrate the filter frame 4 to vibrate the remaining metal powder on the filter frame 4 for recovery. Then flip it back again, and support the support 22 to the four corners of the filter frame 4 again, pour in the metal powder to be filtered, and repeat the above operation to obtain ultrafine metal dry powder.
[0036] After the entire filtering process is completed, the unfiltered larger metal powder is recovered. If there is metal powder stuck in the fine filter 8, the limit plate 13 is pulled out from the limit frame 12, and then the fine filter 8 is pulled out. During the extraction, the filter is in contact with the nylon bristles 14 at the bottom of the installation port 11. The nylon bristles 14 are used to further sweep the residual metal powder out of the mesh, so that the filter is cleaned and the metal powder is fully recovered. At the same time, it is convenient to remove the fine filter for maintenance and replace it with a new filter.
[0037] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An ultrafine metal dry powder filtering device for ceramic cover metallization production, comprising a base (1), characterized in that: Both sides of the outer wall of the base (1) are fixedly connected to fixed tubes (2), the top of the fixed tube (2) is slidably connected to a slide rod (3), the bottom of the slide rod (3) and the fixed tube (2) are fixedly connected to a support spring (5), a filter frame (4) is rotatably connected between the two slide rods (3), a fine filter screen (8) is arranged inside the filter frame (4), both ends of the filter frame (4) are embedded and fixedly connected to a vibration motor (9), both ends of the filter frame (4) are provided with mounting openings (11), and nylon bristles (14) are arranged at the bottom of the mounting opening (11) near the outer end; A dual-axis motor (16) is embedded and fixedly connected at the center of the base (1); two drive shafts of the dual-axis motor (16) are fixedly connected to screw rods (17); the outer walls of the two screw rods (17) are threadedly connected to connecting plates (18); both ends of the connecting plates (18) are fixedly connected to pillars (19); a bracket (20) is slidably connected to the top of the pillar (19); a buffer spring (21) is fixedly connected to the bottom of the bracket (20) and the inside of the pillar (19); and a support (22) is fixedly connected to the top of the bracket (20).
2. The ultrafine metal dry powder filtering device for ceramic cover metallization production according to claim 1 is characterized in that: A positioning shaft (6) is fixedly connected inside the sliding rod (3), an axis hole (7) is provided on the outer wall of the filter frame (4), and the positioning shaft (6) is bearing-connected to the axis hole (7).
3. The ultrafine metal dry powder filtering device for ceramic cover metallization production according to claim 1 is characterized in that: The inner wall of the filter frame (4) is provided with a slide groove (10), and the fine filter screen (8) is slidably connected to the slide groove (10).
4. The ultrafine metal dry powder filtering device for ceramic cover metallization production according to claim 1 is characterized in that: Limiting frames (12) are provided at both ends of the filter frame (4), the two limiting frames (12) are located at the two ends of the corresponding installation opening (11), and a limiting plate (13) is provided inside the two limiting frames (12) and penetrates through them.
5. The ultrafine metal dry powder filtering device for ceramic cover metallization production according to claim 1 is characterized in that: Material guide slopes (15) are provided at both ends of the top and bottom of the filter frame (4).
6. The ultrafine metal dry powder filtering device for ceramic cover metallization production according to claim 1 is characterized in that: The support (22) has an L-shaped cross section, and a rubber pad (23) is fixedly connected to the top of the support (22), and the top of the rubber pad (23) is in contact with the bottom of the filter frame (4).
7. The ultrafine metal dry powder filtering device for ceramic cover metallization production according to claim 1 is characterized in that: Both ends of the fine filter screen (8) are provided with through holes.