Discharging and sorting device for inductance detection

Abstract

The utility model relates to the technical field of inductor production, in particular to a blanking sorting device for inductor detection, which comprises a base, a first fixed plate and a second fixed plate arranged on the base, a plurality of storage boxes arranged between the first fixed plate and the second fixed plate side by side, and a top plate arranged at the tops of the fixed plates, the rotating disc is used for conveying inductors, and the sorting mechanism is arranged on the top plate. According to the inductor sorting device, the plurality of storage boxes are arranged for storing good products and defective products with different defects, inductors can be sorted according to different marked defect conditions in the discharging process after detection of the detection equipment, and inductors with the same type of defects are classified into the same storage box, so that follow-up targeted treatment is facilitated; and repeated sorting is not needed, so that the operation is simplified, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor production, in particular to a material sorting device for inductance detection. Background Art

[0002] Inductor, also known as choke, reactor, dynamic reactor, is an inductor that can convert electrical energy into magnetic energy and store it. The structure of the inductor is similar to that of a transformer, but it has only one winding. The inductor has a certain inductance, it only hinders the change of current, and is widely used in various fields such as mechanical and electrical. Inductors are generally composed of a skeleton, a coil winding, a shielding cover, a packaging material, a magnetic core or an iron core, etc. Common inductors include magnetic ring inductors, color ring inductors, chip inductors, one-piece molded inductors, etc. Different inductors have different processing requirements. After the inductor is processed, it is necessary to test the inductor, including electrical performance testing, appearance testing, etc., to determine whether the inductor meets the actual requirements. After the inductor is tested, the defective inductors need to be eliminated. In traditional operations, it is only a simple distinction between good and defective products, and the defective products are directly picked out when the test is completed and the material is discharged. In the actual production process, there are many different situations in which inductors are defective. Some defects cannot be repaired and can only be scrapped directly. Some defective products can meet the design requirements after simple treatment and repair. For products that can meet the design requirements after treatment and repair, the inductors need to be classified so that they can be treated in a targeted manner. For example, inductors with poor welding need to be sent to welding equipment for re-welding. That is to say, the mixed defective products need to be sorted out one by one according to different defects. The operation is cumbersome, labor-intensive, and the overall efficiency is low. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a material sorting device for inductance detection, which can automatically sort inductors according to specific bad conditions.

[0004] The utility model is implemented by the following scheme:

[0005] A material unloading and sorting device for inductance detection, the material unloading and sorting device for inductance detection comprises a base, a first fixed plate and a second fixed plate arranged on the base, a plurality of material storage boxes arranged side by side between the first fixed plate and the second fixed plate, a top plate arranged on the top of the fixed plate, a turntable for transporting inductors, and a sorting mechanism arranged on the top plate; the sorting mechanism comprises a first adjusting component arranged on the top plate, a fixing frame connected to the first adjusting component, a second adjusting component arranged on the fixing frame, a second adjusting component connected to the second adjusting component, a sorting bracket connected to the second adjusting component, and a plurality of blowing components arranged on the sorting bracket, the number of the blowing components corresponding to the material storage boxes.

[0006] Furthermore, the blowing assembly includes a blowing bracket connected to the sorting bracket, a blowing nozzle arranged on the blowing bracket, and a solenoid valve connected to the blowing nozzle, and the blowing nozzle faces the storage box.

[0007] Furthermore, the material storage box includes a box body, a feed port arranged at a corner of the top of the box body, and a movable cover arranged at the top of the box body, and the feed port corresponds to the height of the turntable.

[0008] Furthermore, a handle is provided on a side of the box body away from the blowing assembly.

[0009] Furthermore, a plurality of through holes are provided on the top of the box body.

[0010] Furthermore, the movable cover is rotatably connected to the box body via a rotating shaft.

[0011] Furthermore, the first adjustment component and the second adjustment component are both fine-tuning slides, the first adjustment component is arranged in the horizontal direction, and the second adjustment component is arranged in the vertical direction.

[0012] Furthermore, a baffle for limiting the position of the material storage box is arranged on the base.

[0013] Furthermore, the sorting bracket is in an arc shape matching the turntable, and the blowing assembly is in an arc shape and is placed on the sorting bracket.

[0014] Furthermore, the base is provided with a plurality of slide grooves matching the material storage box.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The utility model is provided with a plurality of storage boxes for storing good products and defective products with different defects. In the process of discharging after detection by the detection equipment, the inductors can be sorted according to the different defect conditions marked, and the inductors with the same type of defects can be classified into the same storage box for subsequent targeted processing without repeated sorting, which simplifies the operation, reduces the labor intensity, improves the working efficiency, and saves the remaining production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of a material sorting device for inductive detection provided by the utility model.

[0018] Figure 2 This is a schematic diagram of the utility model from another angle, in which the turntable is hidden.

[0019] Figure 3 for Figure 2 Enlarged view of part A in the middle.

[0020] Figure 4 It is a schematic diagram of a material storage box of the utility model.

[0021] Included in the picture are:

[0022] Base 1, first fixed plate 11, second fixed plate 12, top plate 13, baffle 14, slide 15, storage box 2, box body 21, feed port 22, movable cover 23, handle 24, through hole 25, rotating shaft 26, turntable 3, sorting mechanism 4, first adjusting component 41, second adjusting component 42, sorting bracket 43, blowing component 44, blowing bracket 441, blowing nozzle 442, solenoid valve 443. DETAILED DESCRIPTION

[0023] In order to facilitate those skilled in the art to understand the present invention, the present invention will be further described in detail below in conjunction with specific embodiments and drawings.

[0024] Reference Figures 1 to 4The present embodiment provides a material sorting device for inductance detection, which comprises a base 1, a first fixed plate 11 and a second fixed plate 12 arranged on the base 1, a plurality of storage boxes 2 arranged side by side between the first fixed plate 11 and the second fixed plate 12, a top plate 13 arranged on the top of the fixed plate, a turntable 3 for transporting inductors, and a sorting mechanism 4 arranged on the top plate 13. The plurality of storage boxes 2 can store inductors with different detection results, for example, one storage box 2 stores good products, and the other storage boxes 2 are used to store bad products. The storage boxes 2 for storing bad products are divided into different defects. During the detection process of the inductor, after the specific defect of the bad product is detected, when the inductor is transferred to the corresponding storage box 2, the sorting mechanism 4 will send the inductor into the corresponding storage box. For example, the first storage box 2 is set to store the inductor with poor welding, and the inductor with poor welding is sent to the first storage box 2 by the sorting mechanism 4 when it reaches the position.

[0025] The sorting mechanism 4 includes a first adjusting component 41 disposed on the top plate 13, a fixing frame connected to the first adjusting component 41, a second adjusting component 42 disposed on the fixing frame, a second adjusting component 42 connected to the second adjusting component 42, a sorting bracket 43 connected to the second adjusting component 42, and a plurality of blowing components 44 disposed on the sorting bracket 43, the number of the blowing components 44 corresponding to the storage boxes 2. Therefore, when the inductor reaches the position corresponding to one of the storage boxes 2, the blowing component 44 corresponding to the current storage box 2 will blow the inductor into the current storage box 2.

[0026] The blowing assembly 44 includes a blowing bracket 441 connected to the sorting bracket 43, a blowing nozzle 442 disposed on the blowing bracket 441, and a solenoid valve 443 connected to the blowing nozzle 442, and the blowing nozzle 442 faces the material storage box 2. The solenoid valve 443 can flexibly control the blowing nozzle 442 to blow air.

[0027] The material storage box 2 includes a box body 21, a feed port 22 arranged at a top corner of the box body 21, and a movable cover 23 arranged at the top of the box body 21. The feed port 22 corresponds to the height of the turntable 3. The movable cover 23 is rotatably connected to the box body 21 through a rotating shaft 26.

[0028] A handle 24 is provided on one side of the box body 21 away from the blowing assembly. The handle 24 can be held by a staff member to facilitate pulling the material storage box 2, taking out or putting in the material storage box 2.

[0029] The top of the box body 21 is provided with a plurality of through holes 25. Since the air nozzle of the blowing assembly 44 uses a high-speed airflow when blowing the inductor, the through holes 25 are provided to facilitate the airflow blown into the box body 21 to flow out quickly.

[0030] The first adjustment component 41 and the second adjustment component 42 are both fine adjustment slides, the first adjustment component 41 is arranged in the horizontal direction, and the second adjustment component 42 is arranged in the vertical direction. The position of the blowing component 44 can be flexibly adjusted by the first adjustment component 41 and the second adjustment component 42 to adapt to different working conditions.

[0031] The base 1 is provided with a baffle plate 14 for limiting the position of the material storage box 2. The baffle plate 14 also plays a positioning effect at the same time. When the staff puts the material storage box 2, the material storage box 2 contacts the baffle plate 14 and is placed in place.

[0032] The sorting bracket 43 is in an arc shape matching the turntable 3 , and the blowing assembly 44 is in an arc shape and is placed on the sorting bracket 43 , so as to match the movement of the turntable 3 and blow the inductors into different storage boxes 2 .

[0033] The base 1 is provided with a plurality of chutes 15 matching the storage box 2. In this embodiment, the side panels of the storage box 2 protrude a certain distance from the bottom of the box body 21, so that the side panels of the box body 21 can enter the chutes 15, making it more convenient for the staff to place and remove the storage box 2.

[0034] When the utility model is working, it is connected with the detection equipment of the inductor, such as the appearance detection equipment. After the inductor is detected, the inductor is transported to the turntable 3, and each inductor is marked according to the detection result. The sorting mechanism 4 sends the inductor to different storage boxes 2 according to the mark to complete the sorting of the inductor.

[0035] The utility model is provided with a plurality of storage boxes 2 for storing good products and defective products with different defects. During the process of discharging after detection by the detection equipment, the inductors can be sorted according to the different defect conditions marked, and the inductors with the same type of defects can be classified into the same storage box 2, so as to facilitate subsequent targeted processing without repeated sorting, thereby simplifying the operation, reducing the labor intensity, improving the working efficiency, and saving the remaining production costs.

[0036] In the description of the present invention, it should be understood that the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. For example, "up", "down", "left", "right", etc. are only used to indicate a relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0037] The terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0038] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] Although the utility model is described in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes according to the above content. Therefore, all such substitutions, improvements and changes are included in the scope of the appended claims.

Claims

1. A material sorting device for inductance detection, characterized in that: The unloading and sorting device for inductance detection includes a base, a first fixed plate and a second fixed plate arranged on the base, a plurality of storage boxes arranged side by side between the first fixed plate and the second fixed plate, a top plate arranged on the top of the fixed plate, a turntable for transporting inductors, and a sorting mechanism arranged on the top plate; the sorting mechanism includes a first adjusting component arranged on the top plate, a fixing frame connected to the first adjusting component, a second adjusting component arranged on the fixing frame, a second adjusting component connected to the second adjusting component, a sorting bracket connected to the second adjusting component, and a plurality of blowing components arranged on the sorting bracket, and the number of the blowing components corresponds to the storage boxes.

2. The material sorting device for inductance detection according to claim 1 is characterized in that: The blowing assembly includes a blowing bracket connected to the sorting bracket, a blowing nozzle arranged on the blowing bracket, and a solenoid valve connected to the blowing nozzle, and the blowing nozzle faces the material storage box.

3. The material sorting device for inductance detection according to claim 1 is characterized in that: The material storage box comprises a box body, a material feed port arranged at a corner of the top of the box body, and a movable cover arranged at the top of the box body, and the material feed port corresponds to the height of the turntable.

4. The material sorting device for inductance detection according to claim 3 is characterized in that: A handle is arranged on one side of the box body away from the blowing assembly.

5. The material sorting device for inductance detection according to claim 3 is characterized in that: The top of the box body is provided with a plurality of through holes.

6. The material sorting device for inductance detection according to claim 3 is characterized in that: The movable cover is rotatably connected to the box body via a rotating shaft.

7. The material sorting device for inductance detection according to claim 1, characterized in that: The first adjustment component and the second adjustment component are both fine-tuning slides, the first adjustment component is arranged in a horizontal direction, and the second adjustment component is arranged in a vertical direction.

8. The material sorting device for inductance detection according to claim 1, characterized in that: A baffle plate for limiting the position of the material storage box is arranged on the base.

9. The material sorting device for inductance detection according to claim 1, characterized in that: The sorting support is in an arc shape matching the turntable, and the blowing assembly is in an arc shape and is not placed on the sorting support.

10. The material sorting device for inductance detection according to claim 1, characterized in that: The base is provided with a plurality of slide grooves matching with the material storage box.

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