Novel slow cooling guide groove device for high-speed wire rod

By introducing a double-wheel guide device into the cooled guide groove device, the wire passes through the guide wheel channel, solving the scratching problem caused by the contact between the wire and the guide groove in high-speed wire production, improving product quality and saving costs.

CN222642838UActive Publication Date: 2025-03-21JIANLONG BEIMAN SPECIAL STEEL CO LTD
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Patent Information

Application Number
CN202420936852.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-03-21
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing slow-cooling guide grooves are likely to cause direct contact between the red steel wires and the guide grooves during the cooling process, causing scratches and affecting product quality.

Method used

A new type of cooled guide groove device is designed, adopting a dual-wheel guide device. The cross-sectional area of ​​the guide wheel channel is smaller than the cross-sectional area of ​​the guide groove channel, and the wire passes through the guide wheel channel, thereby avoiding direct contact with the guide groove.

Benefits of technology

It effectively avoids scratches in the guide grooves of red steel wire, improves product quality, and the device is simple in structure, and can be modified with old guide grooves to save costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel slow-cooling guide groove device for high-speed wires and belongs to the field of metallurgical steel rolling. The double-wheel guiding and guarding device comprises a guide groove, a support and a double-wheel guiding and guarding device, the guide groove is provided with a front-back penetrating guide groove channel, the front side of the guide groove channel is a horn mouth, the double-wheel guiding and guarding device is fixedly installed on the rear side of the guide groove through the support, and the double-wheel guiding and guarding device comprises two guide wheels rotationally arranged on the support in parallel, and arc-shaped guide wheel grooves are machined in the side walls of the guide wheels. The two symmetrical arc-shaped guide wheel grooves form a guide wheel channel, the cross sectional area of the guide wheel channel is smaller than that of the guide groove channel, and a wire enters the channel from the horn mouth, passes through the arc-shaped guide wheel grooves of the two guide wheels and then penetrates out. The double-wheel guide and guard device solves the problem that a slow cooling guide groove behind a high-speed wire rod finishing mill scratches red steel wire rods, a double-wheel guide and guard device is installed at an outlet of the guide groove, so that the red steel wire rods do not make direct contact with the guide groove when walking in the guide groove, scratching is avoided, and machining quality is improved.
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Description

Technical Field

[0001] The utility model relates to a novel slow cooling guide groove device for high-speed wires, belonging to the field of metallurgical steel rolling. Background Art

[0002] A slow cooling guide trough refers to a device or apparatus used to control and adjust the temperature distribution and cooling rate of metal materials during the cooling process in a heat treatment process. It is used to control the thermal balance of metal materials during the cooling process. The slow cooling guide trough is an important equipment in the production process of high-speed wire rods. After the red steel wire rods are cooled by a water tank, they must pass through a slow cooling guide trough to achieve uniform temperature, thereby obtaining the required spinning temperature. However, the existing slow cooling guide troughs are designed to be very long based on the needs of cooling and the slow cooling line design length may even reach 90m. Therefore, due to the functional and structural limitations of the slow cooling guide trough itself, scratches on the wire rods often occur in the slow cooling guide trough, which directly affects the product quality.

[0003] Therefore, it is urgent to propose a new type of slow cooling guide groove device for high-speed wire to solve the above technical problems. Utility Model Content

[0004] The purpose of the present invention is to solve the problem of scratching of red steel wire by the slow cooling guide groove after the high-speed wire finishing mill. A brief overview of the present invention is given below to provide a basic understanding of certain aspects of the present invention. It should be understood that this overview is not an exhaustive overview of the present invention. It is not intended to determine the key or important parts of the present invention, nor is it intended to limit the scope of the present invention.

[0005] The technical solution of this utility model:

[0006] A novel slow cooling guide groove device for high-speed wire, comprising a guide groove, a bracket, and a double-wheel guide device, wherein the guide groove is provided with a guide groove channel running through the front and back, the front side of the guide groove channel is a bell mouth, and the double-wheel guide device is fixedly installed on the rear side of the guide groove through the bracket, the double-wheel guide device comprises two guide wheels rotatably arranged in parallel on the bracket, the guide wheel side walls are machined with arc-shaped guide wheel grooves, two symmetrical arc-shaped guide wheel grooves form a guide wheel channel, the cross-sectional area of ​​the guide wheel channel is smaller than the cross-sectional area of ​​the guide groove channel, the wire enters the channel from the bell mouth, and then passes through between the arc-shaped guide wheel grooves of the two guide wheels before passing out.

[0007] Preferably: the bracket includes an end plate and a fixed plate, the fixed plate is installed on the end of the guide groove through the end plate, two guide wheels are rotatably arranged on the fixed plate, and the end plate is provided with a through hole. After the wire passes through the through hole, it enters between the arc-shaped guide wheel grooves of the two guide wheels.

[0008] Preferably: the double-wheel guide device also includes a guide roller shaft, a bearing, an oil distribution ring, a spacer ring and a locking nut. The guide roller shaft is installed in rotation with the guide wheel through the bearing. The guide roller shaft at both ends of the bearing is respectively provided with an oil distribution ring and a spacer ring. The guide roller shaft is fixedly installed on the fixed plate by a locking nut.

[0009] Preferably: two rows of cooling water outlets are provided on the end plate, the cooling water outlets are located above the guide wheel, a cooling water channel is built into the end plate, one end of the cooling water channel is connected to an external cooling water source through a cooling water inlet, and after the cooling water passes through the cooling water channel, it flows to the guide wheel from the cooling water outlet at the other end.

[0010] Preferably, an oil-gas lubrication pipeline is provided on the bracket, one end of the oil-gas lubrication pipeline is connected to lubricating oil and gas through an oil and gas inlet, and the other end of the oil-gas lubrication pipeline is connected to the bearing through an oil hole provided on the guide roller shaft.

[0011] Preferably, a plurality of legs are fixedly mounted on both sides of the guide groove.

[0012] The utility model has the following beneficial effects:

[0013] 1. The utility model installs a double-wheel guide device at the guide groove outlet. The guide wheel channel size is smaller than the guide groove channel size during design, so that the red steel wire does not directly contact the guide groove when walking in the guide groove, avoiding scratches and improving processing quality;

[0014] 2. The utility model has a simple structure and can be modified from old guide grooves, saving costs. It is suitable for slow cooling guide grooves of different models and sizes and has stronger practicality.

[0015] 3. The double-wheel guide device of the utility model can not only realize the guiding function, but also cool the guide wheel and the red steel wire passing through through the built-in cooling water channel, thereby enhancing the cooling efficiency;

[0016] 4. The double-wheel guide device of the utility model can lubricate the bearings connected to the guide wheels through the built-in oil and gas lubrication pipeline, thereby avoiding deformation and accumulation of red steel wires caused by the rotation of the guide wheels. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front view of a new type of slow cooling guide groove device for high-speed wire;

[0018] Figure 2 yes Figure 1 A magnified image of point A;

[0019] Figure 3 It is a top view of a new type of slow cooling guide groove device for high-speed wire;

[0020] Figure 4 yes Figure 3 The enlarged view of point B;

[0021] Figure 5 It is a side view of a new type of slow cooling guide groove device for high-speed wire;

[0022] Figure 6 It is a structural schematic diagram of the double-wheeled guide device of the utility model;

[0023] Figure 7 It is a structural schematic diagram of the bracket of the utility model;

[0024] In the figure, 1-guide groove, 2-bracket, 3-double-wheel guide device, 4-trumpet, 5-leg, 6-guide groove channel, 21-end plate, 22-fixed plate, 23-through hole, 24-cooling water outlet, 25-cooling water inlet, 31-guide wheel, 32-arc guide wheel groove, 33-guide roller shaft, 34-bearing, 35-oil distribution ring, 36-spacer ring, 37-locking nut, 38-guide wheel channel. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is described below by specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0026] The connection mentioned in the present invention is divided into fixed connection and detachable connection. The fixed connection is a non-detachable connection, including but not limited to conventional fixed connection methods such as folding connection, rivet connection, bonding connection and welding connection. The detachable connection includes but is not limited to conventional detachable methods such as threaded connection, snap connection, pin connection and hinge connection. When the specific connection method is not clearly defined, it is assumed that at least one connection method can always be found in the existing connection methods to achieve the function. Those skilled in the art can choose according to their needs. For example: choose welding connection for fixed connection and hinge connection for detachable connection.

[0027] Specific implementation method 1: Combination Figure 1-7The present embodiment is described. A novel slow cooling guide groove device for high-speed wire rod in the present embodiment comprises a guide groove 1, a bracket 2 and a double-wheel guide device 3. The guide groove 1 has a guide groove channel 6 which passes through the front and back. The front side of the guide groove channel 6 is a bell mouth 4. The double-wheel guide device 3 is fixedly installed on the rear side of the guide groove 1 through the bracket 2. The double-wheel guide device 3 comprises two guide wheels 31 which are rotatably arranged in parallel on the bracket 2. The side walls of the guide wheels 31 are processed with arc-shaped guide wheel grooves 32. Two symmetrical arc-shaped guide wheel grooves 32 form a guide wheel channel 38. The cross-sectional area of ​​the guide wheel channel 38 is smaller than the cross-sectional area of ​​the guide groove channel 6. For example, the size of the guide wheel channel 38 is 3 mm smaller than the size of the guide groove channel 6. The diameter of the guide wheel channel 38 is 22 mm. The steel walking and guiding functions can be realized. The wire rod enters the channel from the bell mouth 4, and then passes through the arc-shaped guide wheel grooves 32 of the two guide wheels 31 and then passes out. Therefore, the red steel wire rod does not directly contact the guide groove 1 when walking in the guide groove, so as to avoid scratches. A plurality of legs 5 are fixedly mounted on both sides of the guide groove 1 for supporting and fixing the guide groove 1 .

[0028] The guide groove 1 can be improved by using the original guide groove, shortening the original guide groove to 90mm, and processing two M16 deep 30 threaded holes on the top and side of the end. The double-wheel guide device is provided with four corresponding mounting holes, which can be connected and fixed with M16x40 hexagon socket bolts to form a new guide groove device.

[0029] The bracket 2 includes an end plate 21 and a fixed plate 22. The fixed plate 22 is installed at the end of the guide groove 1 through the end plate 21. Two guide wheels 31 are rotatably arranged on the fixed plate 22. The end plate 21 is provided with a through hole 23. The through hole 23 has the same size as the guide groove and can be set to a diameter of 25 mm. A bell mouth is also provided on the front side of the through hole 23 to avoid collision during steel running. After the wire passes through the through hole 23, it enters between the arc-shaped guide wheel grooves 32 of the two guide wheels 31. When steel running, the height of the wire is higher than the guide groove channel 6, thereby avoiding contact between the wire and the guide groove and avoiding scratches.

[0030] The dual-wheel guide device 3 also includes a guide roller shaft 33, a bearing 34, an oil distribution ring 35, a spacer ring 36 and a locking nut 37. The guide roller shaft 33 is rotatably mounted with the guide wheel 31 through the bearing 34. The guide roller shaft 33 at both ends of the bearing 34 is respectively provided with an oil distribution ring 35 and a spacer ring 36. The guide roller shaft 33 is fixedly mounted on the fixed plate 22 through a locking nut 37.

[0031] Two rows of cooling water outlets 24 are provided on the end plate 21, and the cooling water outlets 24 are located above the guide wheel 31. A cooling water channel is built into the end plate 21, and one end of the cooling water channel is connected to an external cooling water source through a cooling water inlet 25. After the cooling water passes through the cooling water channel, it flows from the cooling water outlet 24 at the other end to the guide wheel 31 to cool the guide wheel. At the same time, the cooling water channel also serves the dual function of enhancing the heat exchange and heat dissipation of the device itself.

[0032] The bracket 2 is provided with an oil-gas lubrication pipeline, one end of which is connected to lubricating oil and gas through an oil-gas inlet 26 , and the other end of which is connected to the bearing 34 through an oil hole provided on the guide roller shaft 33 .

[0033] It should be noted that in the above embodiments, as long as the technical solutions are not contradictory, they can be arranged and combined, and those skilled in the art can exhaust all possibilities based on the mathematical knowledge of arrangement and combination. Therefore, the present utility model will no longer describe the technical solutions after arrangement and combination one by one, but it should be understood that the technical solutions after arrangement and combination have been disclosed by the present utility model.

[0034] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A new type of slow cooling guide groove device for high-speed wire, characterized in that: The invention comprises a guide groove (1), a bracket (2), and a double-wheel guide device (3). The guide groove (1) is provided with a guide groove channel (6) penetrating from front to back. The front side of the guide groove channel (6) is a bell mouth (4). The rear side of the guide groove (1) is fixedly provided with a double-wheel guide device (3) through the bracket (2). The double-wheel guide device (3) comprises two guide wheels (31) rotatably arranged in parallel on the bracket (2). The side walls of the guide wheels (31) are processed with arc-shaped guide wheel grooves (32). The two symmetrical arc-shaped guide wheel grooves (32) form a guide wheel channel (38). The cross-sectional area of ​​the guide wheel channel (38) is smaller than the cross-sectional area of ​​the guide groove channel (6). The wire enters the channel from the bell mouth (4) and then passes between the arc-shaped guide wheel grooves (32) of the two guide wheels (31) before passing out.

2. A novel slow cooling guide groove device for high-speed wire according to claim 1, characterized in that: The bracket (2) comprises an end plate (21) and a fixed plate (22); the fixed plate (22) is mounted on the end of the guide groove (1) through the end plate (21); two guide wheels (31) are rotatably arranged on the fixed plate (22); a through hole (23) is provided on the end plate (21); after the wire passes through the through hole (23), it enters between the arc-shaped guide wheel grooves (32) of the two guide wheels (31).

3. A novel slow cooling guide groove device for high-speed wire according to claim 2, characterized in that: The double-wheel guide device (3) further comprises a guide roller shaft (33), a bearing (34), an oil distribution ring (35), a spacer ring (36) and a locking nut (37); the guide roller shaft (33) is rotatably mounted with the guide wheel (31) via the bearing (34); the guide roller shaft (33) at both ends of the bearing (34) is provided with an oil distribution ring (35) and a spacer ring (36), respectively; the guide roller shaft (33) is fixedly mounted on the fixing plate (22) via the locking nut (37).

4. A novel slow cooling guide groove device for high-speed wire according to claim 3, characterized in that: The end plate (21) is provided with two rows of cooling water outlets (24), the cooling water outlets (24) being located above the guide wheel (31), and the end plate (21) is provided with a cooling water channel, one end of the cooling water channel being connected to an external cooling water source via a cooling water inlet (25), and the cooling water flows from the cooling water outlet (24) at the other end to the guide wheel (31) after passing through the cooling water channel.

5. A novel slow cooling guide groove device for high-speed wire according to claim 4, characterized in that: The support (2) is provided with an oil and gas lubrication pipeline, one end of which is connected to lubricating oil and gas via an oil and gas inlet (26), and the other end of which is connected to the bearing (34) via an oil hole provided on the guide roller shaft (33).

6. A novel slow cooling guide groove device for high-speed wire according to claim 4, characterized in that: A plurality of supporting legs (5) are fixedly mounted on both sides of the guide groove (1).