Automatic magnetic chip removal device for tapping machine

By designing an automatic magnetic chip removal device in the nut automatic tapping machine, and automatically cleaning iron chips with magnets and conveyor belts, the problems of inconvenient iron chip processing and difficult to clean on site in the existing technology are solved, and the effects of safety, tidyness and cost reduction are achieved.

CN222643943UActive Publication Date: 2025-03-21JIANGSU MINGYANG WIND POWER TECH CO LTD
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Patent Information

Application Number
CN202421371732.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-21
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The iron filing processing method of existing nut automatic tapping machines is inconvenient, and it is difficult to clean the treatment site, which poses safety hazards and untidy appearance.

Method used

An automatic magnetic chip removal device is designed, including a material trough, a magnetic conveying mechanism and a waste truck. The magnets are used to absorb iron chips and carry them from the bottom of the material trough to the top through a conveyor belt to discharge them into the waste truck. The bottom of the material trough is arranged in an inclined manner and the oil leakage hole is used to separate the cutting oil.

Benefits of technology

实现了铁屑的自动化清理,降低了人力需求,保证了安全性和外观整洁性,同时延长了切削油的使用寿命,降低了成本。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic magnetic chip removal device for a tapping machine in the technical field of nut processing, which comprises a trough, the bottom of the trough is obliquely arranged, a plurality of oil leakage holes are arranged at the rear end of the trough, an obliquely arranged magnetic conveying mechanism is arranged below the trough, and a waste vehicle is arranged at the front end of the trough. According to the utility model, the manpower is saved, the cost is reduced, the appearance is kept clean, and the cleaning is convenient; due to the adsorption effect of the magnet, iron slag in tapping cutting oil can be greatly reduced, the service life of the oil is prolonged, and cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of nut processing, in particular to a chip removal device for a tapping machine. Background Art

[0002] At present, the way to deal with iron chips in automatic nut tapping machines is basically to clean the tapping iron chips manually. Sometimes magnetic rollers are used to remove iron chips, but this method will make it very dirty and difficult to clean (there is always a gap between the roller and the scraper), and there are moving parts outside, which is not safe. Now in production scenarios, more and more attention is paid to reducing dependence on people and reducing people's labor intensity, so we have proposed a new solution to the above problems. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides an automatic magnetic chip removal device for a tapping machine, which solves the problem that the iron chips of the prior tapping machine are inconvenient to handle and difficult to clean on site.

[0004] The purpose of the utility model is achieved as follows: an automatic magnetic chip removal device for a tapping machine comprises a material trough, the bottom of the material trough is arranged obliquely, a plurality of oil leakage holes are opened at the rear end of the material trough, an obliquely arranged magnetic conveying mechanism is arranged below the material trough, and a waste material cart is arranged at the front end of the material trough.

[0005] Furthermore, the magnetic conveying mechanism includes a conveying belt connecting the driving wheel and the driven wheel, and a plurality of magnets are provided on the surface of the conveying belt.

[0006] Furthermore, a slide is provided at the front end of the material trough, and the waste vehicle is arranged below the exit of the slide.

[0007] Furthermore, the material trough includes a rear baffle, a bottom plate and two side plates, the bottom plate is inclined, and the oil leakage hole is opened on the rear baffle.

[0008] Furthermore, the tops of the two side panels are processed outwardly with flanges.

[0009] Compared with the prior art, the utility model has the following beneficial effects: the utility model saves manpower and reduces costs. Since the entire moving parts are enclosed in the material trough, it can ensure safety while maintaining a neat appearance and easy cleaning. Due to the adsorption effect of the magnet, the iron slag in the tapping cutting oil can be greatly reduced, thereby extending the service life of the oil and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0011] Figure 1 It is a schematic diagram of the utility model.

[0012] Figure 2 It is a side view of the middle material trough of the utility model.

[0013] Figure 3 This is an end view of the material trough in the utility model.

[0014] Among them, 100 is a material trough, 101 is a bottom plate, 102 is a rear baffle, 102a is an oil leakage hole, 103 is a side plate, 103a is a flange, 200 is a magnetic conveying mechanism, 201 is a driving wheel, 202 is a driven wheel, 203 is a conveyor belt, 204 is a magnet, 300 is a scrap car, 400 is a slideway, and 500 is iron filings. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] like Figure 1-3 An automatic magnetic chip removal device for a tapping machine is shown, comprising a material trough 100, the bottom of which is inclined, a plurality of oil leakage holes 102a are provided at the rear end of the material trough 100, an inclined magnetic conveying mechanism 200 is provided below the material trough 100, and a waste cart 300 is provided at the front end of the material trough 100.

[0017] Specifically, the material trough 100 includes a rear baffle 102 , a bottom plate 101 and two side plates 103 . The bottom plate 101 is tilted, and the oil leakage hole 102 a is provided on the rear baffle 102 .

[0018] It should be noted that, under the magnetic effect of the magnetic conveying mechanism 200, the iron filings 500 in the trough 100 are moved from the bottom to the top of the trough 100, and discharged from the outlet into the scrap car 300, and transferred away after it is full; since the bottom of the trough 100 is inclined, the cutting oil accumulates at the bottom of the trough 100 under the action of gravity, and is discharged from the oil leakage hole 102a to achieve separation.

[0019] Furthermore, the magnetic conveying mechanism 200 includes a conveying belt 203 connecting the driving wheel 201 and the driven wheel 202 , and a plurality of magnets 204 are disposed on the surface of the conveying belt 203 .

[0020] Specifically, the driving wheel 201 is arranged at the top, and the driven wheel 202 is arranged at the bottom, and they are connected to each other through an inclined conveyor belt 203 , and the inclination angle of the conveyor belt 203 is the same as the inclination angle of the bottom plate 101 .

[0021] It should be noted that, in the process of following the movement of the conveyor belt 203 , the magnet 204 moves the iron filings 500 at the bottom of the trough 100 from bottom to top and finally discharges them from the outlet.

[0022] Furthermore, a slide 400 is provided at the front end of the material trough 100 , and the waste vehicle 300 is arranged below the exit of the slide 400 .

[0023] It should be noted that in order to make it more convenient for the iron filings 500 to enter the scrap cart 300 , a slide 400 is provided. The slide 400 is also arranged at an angle, and its structure is similar to that of the trough 100 .

[0024] Furthermore, flanges 103 a are formed on the tops of the two side plates 103 .

[0025] It should be noted that the flange 103 a is designed to make it easier for the iron filings 500 to enter the trough 100 .

[0026] The above embodiments are only used to help understand the method and core idea of ​​the utility model. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made to the utility model without departing from the principle of the utility model, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. An automatic magnetic chip removal device for a tapping machine, characterized in that: The invention comprises a material trough (100), the bottom of which is arranged obliquely, a plurality of oil leakage holes (102a) are provided at the rear end of the material trough (100), an obliquely arranged magnetic conveying mechanism (200) is provided below the material trough (100), and a waste material vehicle (300) is provided at the front end of the material trough (100).

2. The automatic magnetic chip removal device for a tapping machine according to claim 1, characterized in that: The magnetic conveying mechanism (200) comprises a conveying belt (203) connecting a driving wheel (201) and a driven wheel (202), and a plurality of magnets (204) are provided on the surface of the conveying belt (203).

3. An automatic magnetic chip removal device for a tapping machine according to claim 1 or 2, characterized in that: A slideway (400) is provided at the front end of the material trough (100), and the waste material vehicle (300) is arranged below the exit of the slideway (400).

4. An automatic magnetic chip removal device for a tapping machine according to claim 1 or 2, characterized in that: The material trough (100) comprises a rear baffle (102), a bottom plate (101) and two side plates (103); the bottom plate (101) is arranged at an angle, and the oil leakage hole (102a) is provided on the rear baffle (102).

5. The automatic magnetic chip removal device for a tapping machine according to claim 4, characterized in that: The tops of the two side plates (103) are processed outwards to have flanges (103a).