Wooden door processing surface burr removing device
By using mesh conveyor belts and suction components in the wooden door processing surface burr removal device, the problem of debris scattering and accumulation during the grinding process is solved, the grinding quality and equipment cleaning are improved, and safety risks are reduced.
Patent Information
- Application Number
- CN202421395005.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing wooden door processing surface burr removal device cannot effectively collect debris generated during the grinding process, causing debris to scatter and accumulate, affecting the quality of the grinding and contaminating the equipment.
A wooden door processing surface burr removal device is designed, using a mesh conveyor belt and a suction assembly, which is used to collect debris, and the suction assembly quickly cleanses the debris through a suction pipe and a collector trunk.
Effectively prevent the scattering and accumulation of debris, improve the grinding quality, reduce the pollution of debris to the equipment, and reduce safety hazards.
Smart Images

Figure CN222644063U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wooden door processing, in particular to a device for removing burrs from the surface of wooden door processing. Background Art
[0002] The surface burr removal device for wooden door processing is a mechanical equipment specially used to remove surface burrs during the wooden door processing process. During the wooden door manufacturing process, especially after cutting, punching, carving and other process steps, some burrs and uneven parts often appear on the surface of the wooden door. These burrs not only affect the appearance quality of the wooden door, but may also cause scratches and other safety hazards to the user.
[0003] At present, the existing burr removal device for wooden door processing surface cannot collect the debris generated during the grinding process, resulting in the scattering and accumulation of debris. Not only does the debris adhere to the surface of the wooden door, affecting the grinding quality, but the debris also pollutes the equipment. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that the debris generated during the grinding process cannot be collected, resulting in the scattering and accumulation of the debris, which not only causes the debris to adhere to the surface of the wooden door and affect the grinding quality, but also the debris will cause pollution to the equipment. A device for removing burrs from the surface of wooden door processing is proposed to solve the problem that the debris generated during the grinding process cannot be collected, resulting in the scattering and accumulation of the debris, which not only causes the debris to adhere to the surface of the wooden door and affect the grinding quality, but also causes pollution to the equipment by the debris.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A device for removing burrs from a wooden door processing surface, comprising:
[0007] A box body, wherein a same conveyor is fixedly arranged on both sides of the top of the box body, and the conveyor belt of the conveyor is a mesh;
[0008] A shell cover, wherein rotating rods are rotatably arranged on both sides of the shell cover, and grinding rollers are fixedly arranged on the outside of the two rotating rods and inside the shell cover;
[0009] An adjusting component is arranged on the box body and is used to adjust the height of the shell cover;
[0010] A transmission mechanism, which is arranged on the shell and is used to drive the grinding roller to work;
[0011] The suction component is arranged on the box body and is used to suck the debris generated during the grinding process.
[0012] In a possible design, the adjustment assembly includes four support seats fixedly arranged on both sides of the box body, the tops of the four support seats are fixedly arranged with electric push rods, the tops of the four electric push rod output ends are fixedly arranged with connecting seats, and the four connecting seats are respectively fixedly connected to the two sides of the shell cover, and the two sides of the bottom of the shell cover are fixedly arranged with corrugated covers, and the bottoms of the two corrugated covers are respectively fixedly connected to the two sides of the top of the box body.
[0013] In a possible design, the transmission mechanism includes a motor fixedly mounted on one side of the shell cover, one end of the motor output shaft is fixedly connected to one of the rotating rods, and synchronous wheels are fixedly mounted on the outside of the two rotating rods on the other side of the shell cover, and the external transmission sleeves of the two synchronous wheels are provided with the same synchronous belt.
[0014] In one possible design, the suction assembly includes a collecting hood fixedly arranged on the top of the inner wall of the box body, the upper opening of the collecting hood is located at the bottom of the mesh conveyor belt, the lower opening of the collecting hood is fixedly provided with a suction pipe, the interior of the box body is fixedly provided with a suction machine, the suction machine is communicated with the suction pipe, a placement groove is provided on one side of the collecting hood, and a collection bin is slidably provided inside the placement groove, a filter is placed inside the collection bin, an inspection port is provided on one side of the box body, and a door panel is hinged at the inspection port by a hinge, and the door panel is fastened to the box body by a buckle.
[0015] In a possible design, the bottom of the box is rectangular and threadedly connected to four threaded rods, nuts are fixedly provided at the bottom ends of the four threaded rods, universal brake wheels are rotatably provided at the bottoms of the four nuts, and nuts are threadedly connected to the outsides of the four threaded rods.
[0016] In a possible design, entrances and exits are provided on both sides of the shell cover, and door curtains are fixedly installed at the entrances and exits of the shell cover.
[0017] In the present application, when it is first used, the surface burr removal device for wooden door processing is moved to a suitable working position through the universal brake wheel, and then the universal brake wheel is locked through the locking function of the universal brake wheel to limit the position of the device, and then the nut is rotated. When the nut is rotated, the threaded rod is rotated out from the bottom of the box body, and the length of the four threaded rods rotated out from the bottom of the box body is adjusted, while ensuring that the universal brake wheel is in stable contact with the ground, the device can adapt to different working environments and ground conditions to ensure stable operation of the device, enhance its adaptability and flexibility in the actual working environment, and avoid tilting of the device, resulting in uneven contact with the ground, thereby causing stress concentration and increasing the risk of damage to the device, and then tighten the nut so that the nut is in contact with the bottom of the box body to lock the length of the threaded rod.
[0018] Open the inspection door panel of the suction component, check whether the suction machine is working properly, then clean the filter and residue in the collecting bin to ensure that the suction system is unobstructed, check whether the power connection between the electric push rod and the motor is firm, ensure that the power supply is normal, turn on the power of the conveyor, start the conveyor to start working, the mesh conveyor belt starts to rotate, start the electric push rod, through the synchronous operation of the four electric push rods, adjust the height of the shell cover to make the grinding roller maintain appropriate contact pressure with the surface of the wooden door, start the motor, and the output shaft of the motor drives a rotating rod to rotate, and when a rotating rod rotates, it drives the synchronous wheel to rotate. When the synchronous wheel rotates, it drives another synchronous wheel through the synchronous belt, so that the other synchronous wheel drives another rotating rod to rotate synchronously, and then drives the two grinding rollers to start working, and place the wooden door to be processed at the starting position of the conveyor. , As the conveyor belt rotates, the wooden door is transported to the polishing area, and the polishing roller rotates under the drive of the motor to polish the surface of the wooden door and remove surface burrs. The debris generated during the polishing process falls into the collection cover through the mesh holes of the mesh conveyor belt. At this time, the suction machine starts to work, and the suction machine sucks the debris into the collection bin through the suction pipe. After filtering through the filter, the debris is collected in the collection bin. When the debris in the collection bin accumulates to a certain extent, open the door panel, take out the collection bin from the placement slot, and clean the debris and filter. During the cleaning process, you can enter the shell cover through the entrances and exits on both sides of the shell cover, clean and inspect the polishing roller and other components, check the working status of the motor, electric push rod and suction machine, ensure the normal operation of the equipment, and after completing the cleaning and maintenance, close the door panel and lock the door panel to the box body with a buckle.
[0019] The utility model has the following beneficial effects:
[0020] The utility model adjusts the distance between the shell cover and the conveyor by setting the adjustment component and synchronously working the four electric push rods, so that the device can adapt to wooden doors of different thicknesses and sizes, thereby improving the versatility of the equipment and keeping the grinding roller and the surface of the wooden door in proper contact pressure, thereby ensuring that the grinding roller effectively removes burrs on the surface of the wooden door and preventing scratches or damage to the surface of the wooden door caused by excessive pressure of the grinding roller, thereby ensuring the grinding effect and efficiency;
[0021] In the utility model, through the setting of the transmission mechanism, the output shaft of the motor drives a rotating rod to rotate, and the rotating rod drives the synchronous wheel to rotate at the same time, and the synchronous wheel drives another synchronous wheel through the synchronous belt at the same time, so that the other synchronous wheel drives another rotating rod to rotate synchronously, and then drives the two grinding rollers to start working, so that multiple grinding rollers can work synchronously and rotate at the same speed and direction, ensuring that the surface of the wooden door is uniformly polished, and avoiding the uneven grinding caused by the difference in roller speed;
[0022] The utility model adopts the setting of the suction component, and the suction machine sucks the debris into the collecting bin through the suction pipe. After being filtered by the filter screen, the debris is collected in the collecting bin, so that the debris generated during the grinding process can be quickly collected, and the scattering and accumulation of the debris can be effectively prevented. Timely cleaning not only avoids the debris from adhering to the surface of the wooden door, thereby ensuring the improvement of the grinding quality, but also reduces the pollution of the debris to the equipment, and reduces the potential safety hazards caused by the scattering of the debris.
[0023] The utility model can quickly collect the debris generated in the grinding process through the setting of the suction component, effectively preventing the scattering and accumulation of the debris, not only avoiding the debris from adhering to the surface of the wooden door and affecting the grinding quality, but also reducing the pollution of the debris to the equipment, thereby reducing the safety hazards that may be caused by the scattering and accumulation of debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall main structure of a device for removing burrs from the surface of a wooden door proposed by the utility model;
[0025] Figure 2 This is a schematic diagram of the overall side view structure of a device for removing burrs from the surface of a wooden door proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of the overall top view and the top cross-sectional view of the shell cover of a wooden door processing surface burr removal device proposed by the utility model;
[0027] Figure 4 The utility model is a schematic diagram of the internal structure of a box of a device for removing burrs from the surface of a wooden door.
[0028] In the figure: 1. Box body; 2. Conveyor; 3. Shell cover; 4. Rotating rod; 5. Grinding roller; 6. Motor; 7. Synchronous wheel; 8. Synchronous belt; 9. Support seat; 10. Electric push rod; 11. Collecting cover; 12. Collecting bin; 13. Suction machine; 14. Threaded rod; 15. Nut; 16. Universal brake wheel; 17. Nut; 18. Door panel; 19. Door curtain; 20. Corrugated cover. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0030] Embodiment 1
[0031] Reference Figure 1-4 , a burr removal device, comprising:
[0032] Box body 1, conveyor 2, shell cover 3, grinding roller 5, adjustment component, transmission mechanism and suction component.
[0033] The same conveyor 2 is fixedly arranged on both sides of the top of the box body 1. The conveyor belt of the conveyor 2 is a mesh structure so that the debris can smoothly pass through the mesh of the conveyor belt and fall to the collection area below.
[0034] The shell cover 3 is located above the conveyor 2 , and rotating rods 4 are rotatably arranged on both sides of the shell cover 3 , and grinding rollers 5 are fixedly arranged on the outside of the rotating rods 4 .
[0035] The adjustment component includes four support seats 9 fixedly arranged on both sides of the box body 1 respectively, and an electric push rod 10 is fixedly arranged on the top of the support seat 9. The output ends of the four electric push rods 10 are fixedly connected to the two sides of the shell cover 3 through the connecting seat to realize the adjustment of the height of the shell cover 3, so that the device can adapt to wooden doors of different thicknesses and sizes, thereby improving the versatility of the equipment. At the same time, the grinding roller 5 maintains an appropriate contact pressure with the surface of the wooden door, ensuring that the grinding roller 5 effectively removes burrs on the surface of the wooden door, and prevents scratches or damage to the surface of the wooden door due to excessive pressure applied by the grinding roller 5, thereby ensuring the grinding effect and efficiency. Corrugated covers 20 are fixedly arranged on both sides of the bottom of the shell cover 3, and the bottom of the corrugated cover 20 is fixedly connected to the two sides of the top of the box body 1 respectively to provide sealing for the shell cover 3 to prevent the shell cover 3 from detaching from the box body 1 to form a gap during the rising process, thereby causing debris to scatter from the gap.
[0036] The transmission mechanism includes a motor 6 fixedly arranged on one side of the shell cover 3, the output shaft of the motor 6 is fixedly connected to one of the rotating rods 4, and the outsides of the two rotating rods 4 located on the other side of the shell cover 3 are fixedly provided with synchronous wheels 7. The two synchronous wheels 7 are connected by a synchronous belt 8 to ensure that the two grinding rollers 5 can work synchronously and rotate at the same speed and direction, thereby ensuring that the surface of the wooden door is uniformly polished and avoiding uneven polishing caused by differences in roller speeds.
[0037] The suction assembly includes a collecting hood 11 fixedly arranged on the top of the inner wall of the box body 1, the upper opening of the collecting hood 11 is located at the bottom of the mesh conveyor belt to collect fallen debris, and the lower opening of the collecting hood 11 is fixedly provided with a suction pipe, and the suction pipe is connected to a suction machine 13 fixedly arranged inside the box body 1. When the suction machine 13 is working, the debris in the collecting hood 11 is sucked into the suction pipe, thereby collecting the debris generated during the grinding process, effectively preventing the scattering and accumulation of debris, and timely cleaning not only avoids the debris from adhering to the surface of the wooden door, thereby ensuring the improvement of the grinding quality, but also reduces the pollution of the equipment by the debris, and reduces the safety hazards that may be caused by the scattering of debris.
[0038] A placement groove is provided on one side of the collecting hood 11, and a collection bin 12 is slidably provided inside the placement groove. A filter is placed inside the collection bin 12 to filter out dust in the air and retain only larger debris. When the debris in the collection bin 12 accumulates to a certain extent, it can be drawn out from the placement groove, cleaned and put back.
[0039] The present application can be used in the technical field of removing burrs from the surface of wooden door processing, and can also be used in other fields applicable to the present application.
[0040] Embodiment 2
[0041] On the basis of the first embodiment, the second embodiment also includes: a device for removing burrs from the surface of wooden doors, which is applied to the technical field of removing burrs from the surface of wooden doors. An inspection port is provided on one side of the box body 1, and a door panel 18 is hinged at the inspection port through a hinge. The door panel 18 is fastened to the box body 1 through a buckle. By opening the door panel 18, the components such as the suction machine 13 inside the box body 1 can be easily inspected and maintained.
[0042] The bottom of the box body 1 is rectangular and threadedly connected with four threaded rods 14. The bottom ends of the threaded rods 14 are fixedly provided with nuts 15, and the bottoms of the nuts 15 are rotatably provided with universal brake wheels 16. By rotating the nuts 15 to cooperate with the threads of the threaded rods 14, the length of the threaded rods 14 can be adjusted, so that the device can adapt to different working environments and ground conditions to ensure stable operation of the device, enhance its adaptability and flexibility in the actual working environment, and avoid tilting of the device resulting in uneven contact with the ground, thereby causing stress concentration and increasing the risk of damage to the device. At the same time, the setting of the universal brake wheel 16 enables the device to be easily moved and fixed.
[0043] Entrances and exits are provided on both sides of the shell cover 3 for the wooden door to enter and leave the polishing area. Door curtains 19 are fixedly installed at the entrances and exits. When the wooden door passes, the door curtains 19 can automatically open and fit on both sides of the wooden door to maintain the sealing inside the shell cover 3 and prevent debris from splashing to the outside of the shell cover 3.
[0044] However, as is well known to those skilled in the art, the working principles and wiring methods of the conveyor 2, motor 6, electric push rod 10 and suction machine 13 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A device for removing burrs from the surface of a wooden door, characterized in that: include: A box body (1), wherein a same conveyor (2) is fixedly arranged on both sides of the top of the box body (1), and the conveyor belt of the conveyor (2) is mesh-shaped; A shell cover (3), wherein rotating rods (4) are rotatably arranged on both sides of the shell cover (3), and grinding rollers (5) are fixedly arranged on the outside of the two rotating rods (4) and inside the shell cover (3); An adjustment component, the adjustment component is arranged on the box body (1) and is used to adjust the height of the shell cover (3); A transmission mechanism, the transmission mechanism is arranged on the shell cover (3) and is used to drive the grinding roller (5) to work; A suction assembly is arranged on the box body (1) and is used to suck debris generated during the grinding process.
2. The device for removing burrs from the surface of a wooden door according to claim 1, characterized in that: The adjustment assembly comprises four support seats (9) respectively fixedly arranged on both sides of the box body (1), the tops of the four support seats (9) are fixedly provided with electric push rods (10), the tops of the output ends of the four electric push rods (10) are fixedly provided with connecting seats, and the four connecting seats are respectively fixedly connected to the two sides of the shell cover (3), the two sides of the bottom of the shell cover (3) are fixedly provided with corrugated covers (20), and the bottoms of the two corrugated covers (20) are respectively fixedly connected to the two sides of the top of the box body (1).
3. The device for removing burrs from the surface of a wooden door according to claim 1, characterized in that: The transmission mechanism comprises a motor (6) fixedly arranged on one side of the housing (3), one end of the output shaft of the motor (6) being fixedly connected to one of the rotating rods (4), and synchronous wheels (7) being fixedly arranged on the outside of the two rotating rods (4) located on the other side of the housing (3), and the external transmission sleeves of the two synchronous wheels (7) being provided with the same synchronous belt (8).
4. The device for removing burrs from the surface of a wooden door according to claim 1, characterized in that: The suction assembly comprises a collecting hood (11) fixedly arranged on the top of the inner wall of the box body (1), the upper opening of the collecting hood (11) is located at the bottom of the mesh conveyor belt, the lower opening of the collecting hood (11) is fixedly arranged with a suction pipe, a suction machine (13) is fixedly arranged inside the box body (1), the suction machine (13) is connected to the suction pipe, a placement groove is provided on one side of the collecting hood (11), and a collecting bin (12) is detachably slidably arranged inside the placement groove, a filter screen is placed inside the collecting bin (12), an inspection port is provided on one side of the box body (1), and a door panel (18) is hinged at the inspection port by a hinge, and the door panel (18) is locked and fixed to the box body (1) by a buckle.
5. The device for removing burrs from the surface of a wooden door according to claim 1, characterized in that: The bottom of the box body (1) is rectangular and threadedly connected to four threaded rods (14); nuts (15) are fixedly arranged at the bottom ends of the four threaded rods (14); universal brake wheels (16) are rotatably arranged at the bottoms of the four nuts (15); and nuts (17) are threadedly connected to the outsides of the four threaded rods (14).
6. The device for removing burrs from the surface of a wooden door according to claim 2, characterized in that: Entrances and exits are provided on both sides of the shell cover (3), and door curtains (19) are fixedly arranged at the entrances and exits of the shell cover (3).