Machining jig applied to window of front panel of water softener

By designing a machining fixture that includes threaded rods, guide rods and buffer springs, the problem of glass damage caused by excessive clamping is solved, the compression and adjustment capabilities are improved, and the cooling and cleaning capabilities are enhanced.

CN222644357UActive Publication Date: 2025-03-21CAPTEC PRECISION MODELING SHANGHAI CO LTD
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Patent Information

Application Number
CN202421397007.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-21
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

When machining fixtures clamp and position the front panel window, it is easy to cause damage to the raw materials made of glass due to excessive clamping.

Method used

A processing fixture including a work box, a drive box and a plating table is designed. Through the combination of threaded rod, guide rod and movable block, the front panel window is achieved precisely, and the compression protection is improved through the buffer spring and adjustment rod.

Benefits of technology

It improves the compression and adjustment capabilities of the processing tools, reduces damage to the front panel window materials, and enhances the heat dissipation and cleaning capabilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machining jigs, and discloses a machining jig applied to a window of a front panel of a water softener, the machining jig comprises a working box, a driving box and a containing table, a threaded rod is installed in the working box, and the outer side wall, close to the bottom end, of an adjusting rod is connected with a buffer spring. Limiting grooves are formed in the front end and the rear end of the working box, then connecting and fixing between a movable block and a vertical plate are completed through connecting columns, then front panel window raw materials are placed on the upper portion of the containing table, and after a telescopic rod is started to work, the height position of a movable plate can be driven to be adjusted; meanwhile, sliding guide work is formed through cooperation of a sliding block and a sliding groove during movement, a pressing plate reaches the position above the front panel window raw material for pressing, buffer springs are correspondingly compressed during pressing, and meanwhile after an adjusting rod is inserted and moved in a movable plate, buffer pressing work is formed; therefore, the overall pressing protection capability is well improved in the working process.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing jigs, in particular to a processing jig applied to a front panel window of a water softener. Background Art

[0002] A water softener is a device that uses ion exchange technology to reduce the calcium and magnesium ion content in water. Its main function is to soften hard water and improve the quality of domestic water. Since a water softener is a facility that tends to be operated intelligently, it will be equipped with a front panel window, and the front panel window is a component that protects the LCD screen and is mostly made of tempered glass.

[0003] The production and processing of the front panel window of the water softener requires the use of processing jigs, which are mostly facilities used to clamp, position and support workpieces. They are one of the very important components in mechanical equipment. When the processing jig is performing clamping and positioning work, since the front panel windows are mostly made of glass, if there is excessive clamping during pressing, the material of the front panel window may be easily damaged. Utility Model Content

[0004] The purpose of the utility model is to provide a processing jig for a front panel window of a water softener, so as to solve the problem in the background technology mentioned above that when the processing jig is performing clamping and positioning work, since the front panel windows are mostly made of glass, if there is excessive clamping during pressing, the front panel window material is easily damaged.

[0005] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0006] Preferably, the vertical plates are symmetrically distributed about the central axis of the working box, and the limiting grooves are symmetrically distributed about the central axis of the working box.

[0007] Preferably, a threaded connection is formed between the movable block and the threaded rod, and a guiding connection is formed between the movable block and the guide rod.

[0008] Preferably, the sliders are symmetrically distributed about the central axis of the movable plate, and the sliders are embedded in the sliding grooves to form a sliding connection.

[0009] Preferably, the blocks are symmetrically distributed about the central axis of the adjusting rod, and the connecting columns are symmetrically distributed about the central axis of the movable block.

[0010] Preferably, a servo motor is installed inside the drive box, a ventilation net is installed at the top of the drive box, and a collection box is installed at the front end of the drive box.

[0011] Preferably, a fixing plate is installed at a position near the back end of the top of the driving box, a first Velcro is installed at the front end of the fixing plate, tracks are installed on both sides of the front end of the fixing plate, the outer wall of the track is connected to a cleaning plate, a second Velcro is installed at the back end of the cleaning plate, and a handle is installed at the top of the cleaning plate.

[0012] Preferably, the tracks are symmetrically distributed about the central axis of the fixing plate, and an adhesive connection is formed between the first Velcro and the second Velcro.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the processing jig applied to the front panel window of the water softener not only improves the pressing ability, but also improves the adjustment ability and heat dissipation and cleaning ability of the processing jig;

[0014] (1) By opening the limit grooves at the front and rear ends of the working box, and then using the connecting column to complete the connection and fixation between the movable block and the vertical plate, the front panel window material is placed above the placing table, and after the telescopic rod is started, the height position of the movable plate can be driven to be adjusted. At the same time, the slider and the slide groove are used to form a sliding guide during movement, so that the pressing plate reaches the top of the front panel window material for pressing. When pressing, the buffer spring is compressed accordingly. At the same time, after the adjusting rod is inserted and moved inside the movable plate, a buffer pressing work is formed, thereby better improving the overall pressing protection ability during the working process;

[0015] (2) By installing the threaded rod inside the working box, and then installing the guide rod inside the working box at the bottom of the threaded rod, the servo motor drives the threaded rod to rotate after it works. At this time, the movable block cooperates with the threaded rod to form a thread path, and the guide rod is used to form a guide work. Therefore, when the two movable blocks are close to and away from each other, the purpose of adjusting the distance is achieved, and the front panel window material can be fully compressed, thereby better improving the overall adjustment ability during the working process;

[0016] (3) By utilizing the ventilation net for natural ventilation and forming a dust barrier, the handle is held and pulled forward to allow the cleaning plate to clean the upper portion of the ventilation net. The dust formed during cleaning is collected by the collection box. Therefore, after the cleaning work is completed, the first Velcro and the second Velcro can be combined to form an adhesive positioning, thereby better improving the overall heat dissipation and cleaning capabilities during the work process. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 It is a front structural schematic diagram of the utility model;

[0019] Figure 3 This is a schematic diagram of the side structure of the clamping plate of the utility model;

[0020] Figure 4 It is a schematic diagram of the top view structure of the fixing plate of the utility model.

[0021] In the figure: 1. working box; 2. movable block; 3. threaded rod; 4. guide rod; 5. drive box; 6. servo motor; 7. ventilation net; 8. vertical plate; 9. holding table; 10. clamping plate; 11. limit groove; 12. collection box; 13. fixed plate; 14. fixed block; 15. telescopic rod; 16. adjustment rod; 17. stopper; 18. movable plate; 19. slide groove; 20. slider; 21. connecting column; 22. buffer spring; 23. first Velcro; 24. second Velcro; 25. cleaning plate; 26. track; 27. handle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4, the utility model provides an embodiment: a processing jig for a front panel window of a water softener, comprising a working box 1, a driving box 5, and a placing table 9, a threaded rod 3 is installed inside the working box 1, a guide rod 4 is provided at the bottom end of the threaded rod 3, and a movable block 2 is connected to the outer side walls of the threaded rod 3 and the guide rod 4, and a limiting groove 11 is provided at both ends of the front and rear of the working box 1, and a connecting column 21 is fixed at both ends of the front and rear of the movable block 2, and a vertical plate 8 is connected to one end of the connecting column 21, and a fixed block 14 is fixed at a position near the top of one end of the vertical plate 8, and a telescopic rod 15 is connected to the bottom end of the fixed block 14, and a movable plate 18 is connected to the bottom end of the telescopic rod 15, and a slider 20 is fixed to the front and rear ends of the movable plate 18, and a sliding groove 19 is provided inside the vertical plate 8, and an adjusting rod 16 is inserted inside the movable plate 18, and both sides of the top of the adjusting rod 16 are fixed with a stopper 17, and the bottom end of the adjusting rod 16 is connected to a pressing plate 10, and the outer side wall of the adjusting rod 16 near the bottom is connected to a buffer spring 22.

[0024] The vertical plates 8 are symmetrically distributed with respect to the central axis of the working box 1 , and the limiting grooves 11 are symmetrically distributed with respect to the central axis of the working box 1 .

[0025] A threaded connection is formed between the movable block 2 and the threaded rod 3 , and a guiding connection is formed between the movable block 2 and the guide rod 4 .

[0026] The sliders 20 are symmetrically distributed about the central axis of the moving plate 18 , and the sliders 20 are embedded in the sliding grooves 19 to form a sliding connection.

[0027] The stoppers 17 are symmetrically distributed with respect to the central axis of the adjusting rod 16 , and the connecting columns 21 are symmetrically distributed with respect to the central axis of the movable block 2 .

[0028] A servo motor 6 is installed inside the driving box 5 , a ventilation net 7 is installed at the top of the driving box 5 , and a collection box 12 is installed at the front end of the driving box 5 .

[0029] A fixing plate 13 is installed at the top of the driving box 5 near the back end, a first Velcro 23 is installed at the front end of the fixing plate 13, tracks 26 are installed on both sides of the front end of the fixing plate 13, a cleaning plate 25 is connected to the outer wall of the track 26, a second Velcro 24 is installed at the back end of the cleaning plate 25, and a handle 27 is installed at the top of the cleaning plate 25.

[0030] The rails 26 are symmetrically distributed about the central axis of the fixing plate 13, and an adhesive connection is formed between the first Velcro 23 and the second Velcro 24;

[0031] Further, a cleaning cotton is fixed at the bottom end of the cleaning plate 25, and the function of the cleaning cotton is to clean the dust accumulated on the ventilation net 7;

[0032] Furthermore, a buffer pad is fixed at the bottom end of the compression plate 10, and the buffer pad is filled with buffer cotton to achieve the purpose of compression protection.

[0033] Working principle: First, place the front panel window glass material above the placing table 9, start the servo motor 6 to drive the threaded rod 3 to rotate, and the movable block 2 cooperates with the threaded rod 3 to form a threaded path, and the guide rod 4 is used to form a guiding work, so the two movable blocks 2 adjust the distance to a suitable position when they are close and far away, and start the telescopic rod 15 to drive the height position of the movable plate 18 to be adjusted. At the same time, the slider 20 and the slide groove 19 are used to form a sliding guide work during movement, so that the clamping plate 10 reaches the top of the front panel window material for clamping. When clamping, the buffer spring 22 is compressed accordingly, and at the same time, the adjusting rod 16 is inserted and moved inside the movable plate 18 to form a buffer clamping work.

[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A processing jig for a front panel window of a water softener, comprising a working box (1), a driving box (5), and a placing table (9), characterized in that: A threaded rod (3) is installed inside the working box (1), a guide rod (4) is provided at the bottom end of the threaded rod (3), and the outer side walls of the threaded rod (3) and the guide rod (4) are connected to a movable block (2), and the front and rear ends of the working box (1) are provided with limiting grooves (11), and the front and rear ends of the movable block (2) are fixed with connecting columns (21), one end of the connecting column (21) is connected to a vertical plate (8), and a fixed block (14) is fixed at a position near the top end of one end of the vertical plate (8), and the bottom of the fixed block (14) is provided with a limit groove (11). The end of the vertical plate (8) is connected to a telescopic rod (15), the bottom end of the telescopic rod (15) is connected to a movable plate (18), the front and rear ends of the movable plate (18) are both fixed with sliders (20), a sliding groove (19) is provided inside the vertical plate (8), an adjusting rod (16) is inserted inside the movable plate (18), both sides of the top of the adjusting rod (16) are fixed with stoppers (17), the bottom end of the adjusting rod (16) is connected to a clamping plate (10), and the outer side wall of the adjusting rod (16) close to the bottom end is connected to a buffer spring (22).

2. The processing jig for the front panel window of a water softener according to claim 1, characterized in that: The vertical plates (8) are symmetrically distributed with respect to the central axis of the working box (1), and the limiting grooves (11) are symmetrically distributed with respect to the central axis of the working box (1).

3. The processing jig for the front panel window of a water softener according to claim 1, characterized in that: A threaded connection is formed between the movable block (2) and the threaded rod (3), and a guiding connection is formed between the movable block (2) and the guide rod (4).

4. The processing jig for the front panel window of a water softener according to claim 1, characterized in that: The sliders (20) are symmetrically distributed about the central axis of the moving plate (18), and the sliders (20) are embedded in the sliding groove (19) to form a sliding connection.

5. The processing jig for the front panel window of a water softener according to claim 1, characterized in that: The stoppers (17) are symmetrically distributed about the central axis of the adjustment rod (16), and the connecting columns (21) are symmetrically distributed about the central axis of the movable block (2).

6. The processing jig for the front panel window of a water softener according to claim 1, characterized in that: A servo motor (6) is installed inside the driving box (5), a ventilation net (7) is installed at the top end of the driving box (5), and a collection box (12) is installed at the front end of the driving box (5).

7. The processing jig for the front panel window of a water softener according to claim 1, characterized in that: A fixing plate (13) is installed at a position near the back end of the top end of the driving box (5), a first Velcro (23) is installed at the front end of the fixing plate (13), tracks (26) are installed on both sides of the front end of the fixing plate (13), a cleaning plate (25) is connected to the outer side wall of the track (26), a second Velcro (24) is installed at the back end of the cleaning plate (25), and a handle (27) is installed at the top end of the cleaning plate (25).

8. The processing jig for the front panel window of a water softener according to claim 7, characterized in that: The tracks (26) are symmetrically distributed about the central axis of the fixing plate (13), and an adhesive connection is formed between the first Velcro (23) and the second Velcro (24).