Sticky mat processing and slitting mechanism
By using infrared rangefinder and stepper motor in the dust pad processing and slitting mechanism, the precise long discharge and efficient cutting of the dust pad is achieved, and the problem of inaccurate manual measurement in the existing technology is solved, and the processing efficiency and quality are improved.
Patent Information
- Application Number
- CN202421376494.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing dust pad processing and slitting mechanism requires manual measurement and observation of the cutting length, which is troublesome to operate, affects processing efficiency, and is difficult to ensure the accuracy of the cutting length.
A dust-adhesive pad processing slitting mechanism is designed, using an infrared rangefinder, a distance measuring plate, a slitting mechanism, a fixed length adjustment mechanism and a clamping mechanism. The cutting length is preset by the control panel, and the stepper motor and electric push rod are used to achieve fixed length discharge and precise cutting.
The precise long-term material discharge and efficient cutting of the sticky dust pad are realized, which improves the processing quality and efficiency and reduces manual operation errors.
Smart Images

Figure CN222644671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sticky mat processing, in particular to a sticky mat processing and cutting mechanism. Background Art
[0002] Sticky mats, also known as sticky floor glue, are made of the latest scientific and technological methods. They are environmentally friendly pressure-sensitive water-based glue, which can make the entire surface of each layer of the sticky mat have uniform adhesion, no glue falling off, no odor, and non-toxic. They are mainly suitable for being placed at the entrance and buffer zone of clean spaces. They can effectively remove dust from soles and wheels, minimize the impact of dust on the quality of clean environments, and achieve the effect of simple dust removal. This solves the problem that other floor mats cannot completely remove dust and cannot ensure that dust does not spread. When processing sticky mats, a slitting mechanism needs to be used for slitting.
[0003] In a Chinese patent for a slitting mechanism for processing sticky mats (patent number: CN217669695U), the device includes an operating table, and a sticky mat assembly is arranged on the upper surface of the operating table, and a fixing mechanism for fastening the sticky mat assembly is arranged on the upper surface of the operating table, and a cutting mechanism for shearing the sticky mat assembly is fixedly installed on the upper surface of the operating table. The device can drive the support plate to move in position by starting the driving motor, so as to fix the sticky mat body of different widths in position, so that the device has high flexibility in use and is convenient for personnel to operate. In addition, through the cooperation between the electric telescopic rod and the arc plate, the outer side of the connecting shaft can be pressed downward, so that the sticky mat body can always be on the outer side of the roller for movement, so as to facilitate subsequent slitting work. However, when the device is slitting the sticky mat, it is necessary to manually measure and observe the length of the sticky mat cutting process, which is troublesome to operate, affects the processing efficiency, and is difficult to ensure the accuracy of the cutting length. Utility Model Content
[0004] The utility model aims to provide a sticky mat processing and cutting mechanism to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sticky mat processing and slitting mechanism, comprising a slitting table, the upper side wall of the slitting table is provided with a placement rack for placing a sticky mat roll, a leveling mechanism, a slitting mechanism and a fixed-length adjustment mechanism from left to right in sequence, the upper end of the fixed-length adjustment mechanism is fixedly connected with a clamping mechanism for fixing one end of the sticky mat, one side of the slitting mechanism is fixedly connected with an infrared rangefinder, one end of the clamping mechanism is fixedly connected with a rangefinder plate corresponding to the infrared rangefinder, one side of the slitting table is fixedly connected with a control panel, and the control panel is electrically connected to the slitting mechanism, the fixed-length adjustment mechanism and the infrared rangefinder respectively;
[0006] The fixed-length adjustment mechanism includes a rectangular frame fixed on the side wall of the cutting table, one end of the rectangular frame is fixedly connected to a stepper motor, the main shaft end of the stepper motor passes through the inner side of the rectangular frame and is fixedly connected to a lead screw, a nut block is threadedly connected to the lead screw, the clamping mechanism is fixed to the upper end of the nut block, and two symmetrically arranged limiting mechanisms are fixedly connected to the inner side of the rectangular frame, and the upper ends of the two limiting mechanisms are fixedly connected to the clamping mechanism.
[0007] As a further solution of the utility model: wherein, the leveling mechanism includes a frame shell fixed on the side wall of the cutting table, the two vertical end side walls of the frame shell are fixedly connected with support rods, and two symmetrically arranged movable sleeves are sleeved on the support rods, and a clamping spring is fixedly connected between the inner wall of the frame shell and the movable sleeve, one side of the two movable sleeves is fixedly connected with a rotating shaft, and the side walls of the frame shell on both sides opposite to each other are provided with sliding openings, and the two rotating shafts pass through the sliding openings and are rotatably connected to two leveling rollers arranged against each other.
[0008] As a further solution of the utility model: wherein, the slitting mechanism includes two stands symmetrically fixed on the side walls of the slitting table, the infrared rangefinder is installed on the stands, the upper ends of the two stands are fixedly connected with an electric slide rail arranged along the Y-axis direction, the lower end of the electric slide rail is fixedly connected with a first electric push rod, the lower end of the electric slide rail is fixedly connected with a slitting knife, and the upper side wall of the slitting table is fixedly connected with a knife seat arranged corresponding to the slitting knife.
[0009] As a further solution of the utility model: wherein, the clamping mechanism includes a lower clamping plate fixedly connected to the nut block and the upper end of the limiting mechanism, the ranging plate is installed at one end of the lower clamping plate, the rear side wall of the lower clamping plate is fixedly connected to a mounting frame, the upper side wall of the mounting frame is fixedly connected to a second electric push rod, and the lower end of the second electric push rod passes through the mounting frame and is fixedly connected to the upper clamping plate.
[0010] As a further solution of the utility model: wherein, the limiting mechanism includes a limiting rod fixed to the inner wall of the rectangular frame, a limiting sleeve is sleeved on and slidably connected to the limiting rod, and the upper end of the limiting sleeve is fixedly connected to the clamping mechanism.
[0011] As a further solution of the utility model: wherein, the control panel includes a touch display screen, a data storage module, a data processing module and a control module, and the control module is electrically connected to the touch display screen, the data storage module and the data processing module respectively.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. A sticky mat processing and slitting mechanism is provided with an infrared rangefinder, a rangefinder plate, a slitting mechanism, a fixed-length adjustment mechanism and a clamping mechanism. The sticky mat roll is installed on a placement rack, one end of the sticky mat roll is passed through a leveling mechanism and a slitting mechanism, and then placed on a lower clamping plate. The second electric push rod is started to work and extend, and the upper clamping plate is pushed down to press against the sticky mat, so that one end of the sticky mat can be fixed and fixed securely. Then, the stepping motor is started to work and drive the screw rod to rotate. At this time, the nut block is forced to move, driving the clamping mechanism to move, and then pulling the sticky mat to move and unwind, so as to achieve fixed length adjustment of the sticky mat. Long material discharge, easy operation, stable material discharge, preset the length of the sticky mat to be slitting on the control panel, when the infrared rangefinder measures the distance with the rangefinder plate to reach the preset value, the control panel controls the fixed-length adjustment mechanism to stop driving the clamping mechanism to move, start the slitting mechanism to cut the sticky mat, and get the sticky mat with precise processing length, improve the quality of slitting, then start the first electric push rod to work and extend, push the slitting knife down to slitting the sticky mat, then start the electric slide rail to drive the slitting knife to move horizontally to cut the sticky mat, and the cutting process is convenient.
[0014] 2. This sticky mat processing and slitting mechanism is provided with a leveling mechanism. When the sticky mat passes through two leveling rollers, the elastic force of two clamping springs is utilized to push the two movable sleeves on the support rod to move in similar directions, thereby pushing the two leveling rollers to clamp the sticky mat for extrusion and leveling, thereby preventing wrinkles during slitting and improving processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 For the utility model Figure 1 A schematic diagram of a local enlarged structure;
[0017] Figure 3 It is a schematic diagram of the cross-sectional three-dimensional structure of the frame shell of the utility model.
[0018] The corresponding relationship between the illustrations and component names in the figure is as follows:
[0019] 1. Slitting table; 2. Placement rack; 3. Infrared rangefinder; 4. Distance measuring board; 5. Control panel; 6. Rectangular frame; 7. Stepper motor; 8. Screw rod; 9. Nut block; 10. Frame shell; 11. Support rod; 12. Moving sleeve; 13. Tightening spring; 14. Rotating shaft; 15. Slitting mouth; 16. Leveling roller; 17. Stand; 18. Electric slide rail; 19. First electric push rod; 20. Slitting knife; 21. Knife holder; 22. Lower clamping plate; 23. Mounting frame; 24. Second electric push rod; 25. Upper clamping plate; 26. Limit rod; 27. Limit sliding sleeve. DETAILED DESCRIPTION
[0020] See also Figures 1 to 3 In the practical embodiment, a sticky mat processing and slitting mechanism comprises a slitting table 1, and the upper side wall of the slitting table 1 is provided with a placement rack 2 for placing a sticky mat roll, a leveling mechanism, a slitting mechanism and a fixed-length adjustment mechanism from left to right in sequence. The upper end of the fixed-length adjustment mechanism is fixedly connected with a clamping mechanism for fixing one end of the sticky mat, one side of the slitting mechanism is fixedly connected with an infrared rangefinder 3, one end of the clamping mechanism is fixedly connected with a distance measuring plate 4 arranged corresponding to the infrared rangefinder 3, and one side of the slitting table 1 is fixedly connected with a control panel 5, the control panel 5 is electrically connected to the slitting mechanism, the fixed-length adjustment mechanism and the infrared rangefinder 3 respectively, and the length of the sticky mat to be slid is preset on the control panel 5. When the infrared rangefinder 3 measures the distance with the distance measuring plate 4 to reach the preset value, the control panel 5 controls the fixed-length adjustment mechanism to stop driving the clamping mechanism to move, and starts the slitting mechanism to cut the sticky mat, so that a sticky mat of precise processing length can be obtained, thereby improving the quality of slitting processing;
[0021] The fixed-length adjustment mechanism includes a rectangular frame 6 fixed to the upper side wall of the slitting table 1, one end of the rectangular frame 6 is fixedly connected to a stepper motor 7, the main shaft end of the stepper motor 7 passes through the inner side of the rectangular frame 6 and is fixedly connected to a screw rod 8, a nut block 9 is threadedly connected to the screw rod 8, and a clamping mechanism is fixed to the upper end of the nut block 9. Two symmetrically arranged limit mechanisms are fixedly connected to the inner side of the rectangular frame 6, and the upper ends of the two limit mechanisms are fixedly connected to the clamping mechanism. When the clamping mechanism clamps one end of the sticky mat, the stepper motor 7 is started to work, driving the screw rod 8 to rotate. Since the screw rod 8 is threadedly connected to the nut block 9, at this time, the nut block 9 is forced to move, driving the clamping mechanism to move, and then pulling the sticky mat to move and unwind, thereby realizing the fixed-length discharge of the sticky mat, which is convenient to operate, stable in discharge, and accurate in fixed length.
[0022] like Figure 3 As shown: the leveling mechanism includes a frame shell 10 fixed to the upper side wall of the slitting table 1, and the two vertical end side walls of the frame shell 10 are fixedly connected with a support rod 11, and two symmetrically arranged movable sleeves 12 are sleeved on the support rod 11, and a clamping spring 13 is fixedly connected between the inner wall of the frame shell 10 and the movable sleeve 12, and one side of the two movable sleeves 12 is fixedly connected with a rotating shaft 14, and the two opposite side walls of the frame shell 10 are provided with a sliding opening 15, and the two rotating shafts 14 pass through the sliding opening 15 and are rotatably connected to two leveling rollers 16 that are set against each other. When the sticky pad passes through the two leveling rollers 16, the elastic force of the two clamping springs 13 is used to push the two movable sleeves 12 to move in a similar direction on the support rod 11, and then push the two leveling rollers 16 to clamp the sticky pad for extrusion and leveling, thereby preventing wrinkles during slitting and improving the processing quality.
[0023] like Figure 1As shown: the slitting mechanism includes two stands 17 symmetrically fixed on the upper side wall of the slitting table 1, the infrared rangefinder 3 is installed on the stands 17, the upper ends of the two stands 17 are fixedly connected with an electric slide rail 18 arranged along the Y-axis direction, the lower end of the electric slide rail 18 is fixedly connected with a first electric push rod 19, the lower end of the electric slide rail 18 is fixedly connected with a slitting knife 20, and the upper side wall of the slitting table 1 is fixedly connected with a knife seat 21 arranged corresponding to the slitting knife 20. After the sticky mat is fixed in length, the first electric push rod 19 is started to work and extend, and the slitting knife 20 is pushed down to slitting the sticky mat. Then, the electric slide rail 18 is started to work and drive the slitting knife 20 to translate to cut the sticky mat, and the cutting process is convenient.
[0024] like Figure 2 As shown: the clamping mechanism includes a lower clamping plate 22 fixedly connected to the nut block 9 and the upper end of the limit mechanism, the ranging plate 4 is installed on one end of the lower clamping plate 22, the rear side wall of the lower clamping plate 22 is fixedly connected to the mounting frame 23, the upper side wall of the mounting frame 23 is fixedly connected to the second electric push rod 24, the lower end of the second electric push rod 24 passes through the mounting frame 23 and is fixedly connected to the upper clamping plate 25, one end of the sticky pad is placed on the lower clamping plate 22, the second electric push rod 24 is started to work and extend, and the upper clamping plate 25 is pushed down to press against the sticky pad, so that one end of the sticky pad can be fixed firmly.
[0025] like Figure 2 As shown: the limiting mechanism includes a limiting rod 26 fixed on the inner wall of the rectangular frame 6, and a limiting sleeve 27 is sleeved and slidably connected on the limiting rod 26. The upper end of the limiting sleeve 27 is fixedly connected to the clamping mechanism. When the lower clamping plate 22 is displaced, the limiting sleeve 27 is driven to displace on the limiting rod 26, thereby ensuring the linear displacement of the lower clamping plate 22.
[0026] like Figure 1 As shown: the control panel 5 includes a touch display screen, a data storage module, a data processing module and a control module. The control module is electrically connected to the touch display screen, the data storage module and the data processing module respectively, and is easy to control and has an external power supply. The circuit involved is a prior art and can be fully implemented by those skilled in the art without further elaboration.
[0027] Working principle: When the device is used to cut the sticky mat, the sticky mat roll is installed on the placement frame 2, one end of the sticky mat roll is passed through the leveling mechanism and the cutting mechanism, and then placed on the lower clamping plate 22, the second electric push rod 24 is started to work and extend, and the upper clamping plate 25 is pushed down to press against the sticky mat, so that one end of the sticky mat can be fixed and fixed firmly, and then the stepping motor 7 is started to work to drive the screw rod 8 to rotate. Since the screw rod 8 is threadedly connected with the nut block 9, at this time, the nut block 9 is forced to move, driving the clamping mechanism to move, and then pulling the sticky mat to move and unwind, so as to realize the fixed-length discharge of the sticky mat, which is easy to operate. The material discharge is stable and the fixed length is accurate. The length of the sticky mat to be cut is preset on the control panel 5. When the distance between the infrared rangefinder 3 and the rangefinder plate 4 reaches the preset value, the control panel 5 controls the fixed-length adjustment mechanism to stop driving the clamping mechanism to move, and starts the slitting mechanism to cut the sticky mat, so that the sticky mat with a precise processing length can be obtained, and the quality of the slitting process can be improved. Then, the first electric push rod 19 is started to work and extend, and the slitting knife 20 is pushed down to cut the sticky mat. Then, the electric slide rail 18 is started to work and drive the slitting knife 20 to translate to cut the sticky mat, and the cutting process is convenient.
[0028] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A sticky mat processing and slitting mechanism, comprising a slitting station (1), characterized in that: The upper side wall of the slitting table (1) is provided with a placement rack (2) for placing a sticky mat roll, a leveling mechanism, a slitting mechanism and a fixed-length adjustment mechanism in sequence from left to right; the upper end of the fixed-length adjustment mechanism is fixedly connected to a clamping mechanism for fixing one end of the sticky mat; one side of the slitting mechanism is fixedly connected to an infrared rangefinder (3); one end of the clamping mechanism is fixedly connected to a rangefinder plate (4) arranged corresponding to the infrared rangefinder (3); one side of the slitting table (1) is fixedly connected to a control panel (5); the control panel (5) is electrically connected to the slitting mechanism, the fixed-length adjustment mechanism and the infrared rangefinder (3) respectively; The fixed-length adjustment mechanism comprises a rectangular frame (6) fixed to the upper side wall of the slitting table (1); one end of the rectangular frame (6) is fixedly connected to a stepper motor (7); the main shaft end of the stepper motor (7) passes through the inner side of the rectangular frame (6) and is fixedly connected to a lead screw (8); a nut block (9) is threadedly connected to the lead screw (8); the clamping mechanism is fixed to the upper end of the nut block (9); two symmetrically arranged limiting mechanisms are fixedly connected to the inner side of the rectangular frame (6); the upper ends of the two limiting mechanisms are fixedly connected to the clamping mechanism.
2. A sticky mat processing and cutting mechanism according to claim 1, characterized in that: The leveling mechanism comprises a frame shell (10) fixed to the upper side wall of the slitting table (1), the two vertical end side walls of the frame shell (10) are fixedly connected with support rods (11), the support rods (11) are sleeved with two symmetrically arranged movable sleeves (12), a clamping spring (13) is fixedly connected between the inner wall of the frame shell (10) and the movable sleeves (12), one side of the two movable sleeves (12) are fixedly connected with a rotating shaft (14), the side walls of the frame shell (10) opposite to each other are provided with sliding openings (15), the two rotating shafts (14) pass through the sliding openings (15) and are rotatably connected to two leveling rollers (16) arranged against each other.
3. The sticky mat processing and cutting mechanism according to claim 1, characterized in that: The slitting mechanism comprises two vertical frames (17) symmetrically fixed on the upper side walls of the slitting table (1), the infrared rangefinder (3) is mounted on the vertical frames (17), the upper ends of the two vertical frames (17) are fixedly connected to an electric slide rail (18) arranged along the Y-axis direction, the lower ends of the electric slide rail (18) are fixedly connected to a first electric push rod (19), the lower ends of the electric slide rail (18) are fixedly connected to a slitting knife (20), and the upper side wall of the slitting table (1) is fixedly connected to a knife seat (21) arranged corresponding to the slitting knife (20).
4. The sticky mat processing and cutting mechanism according to claim 1, characterized in that: The clamping mechanism comprises a lower clamping plate (22) fixedly connected to the nut block (9) and the upper end of the limiting mechanism, the distance measuring plate (4) is mounted on one end of the lower clamping plate (22), the rear side wall of the lower clamping plate (22) is fixedly connected to a mounting frame (23), the upper side wall of the mounting frame (23) is fixedly connected to a second electric push rod (24), and the lower end of the second electric push rod (24) passes through the mounting frame (23) and is fixedly connected to an upper clamping plate (25).
5. The sticky mat processing and cutting mechanism according to claim 1, characterized in that: The limiting mechanism comprises a limiting rod (26) fixed to the inner wall of the rectangular frame (6), a limiting sleeve (27) is sleeved on the limiting rod (26) and slidably connected thereto, and the upper end of the limiting sleeve (27) is fixedly connected to the clamping mechanism.
6. The sticky mat processing and cutting mechanism according to claim 1, characterized in that: The control panel (5) comprises a touch display screen, a data storage module, a data processing module and a control module, and the control module is electrically connected to the touch display screen, the data storage module and the data processing module respectively.
Citation Information
Patent Citations
Slitting mechanism for sticky mat processing
CN217669695U
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