Concrete precast block forming device

By introducing replacement components, drive components and mixing components into the concrete prefabricated block molding device, the problems of inability to replace mold specifications and inability to effectively mix concrete in the prior art are solved, and efficient and convenient production of concrete prefabricated blocks and preventing solidification are achieved.

CN222644921UActive Publication Date: 2025-03-21SINOHYDRO HARBOR CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420913522.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-21
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing concrete prefabricated block molding device cannot replace the mold specifications according to actual needs, resulting in increased production costs and reduced practicality. At the same time, it is impossible to effectively stir the concrete in the storage tank, resulting in problems such as solidification.

Method used

A concrete prefabricated block forming device including a drive assembly, a replacement assembly and a stirring assembly is designed. By replacing the components, the drive components drive the turntable and mold to rotate simultaneously, and the mixing components stir the concrete in the storage tank to prevent solidification.

Benefits of technology

It realizes rapid replacement of mold specifications according to actual needs, improves the production efficiency of concrete prefabricated blocks, avoids concrete solidification, and improves the practicality and production efficiency of the molding device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222644921U_ABST
    Figure CN222644921U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of concrete precast block production, in particular to a concrete precast block forming device. Comprising a chassis, and solves the problems that when a forming device in the prior art is used for manufacturing concrete precast blocks, the specification of a mold cannot be effectively replaced according to actual requirements, so that the forming device of one specification can only manufacture the concrete precast blocks of one specification, and the mold cannot be replaced according to the actual requirements. In the prior art, concrete precast blocks of different specifications cannot be manufactured according to actual requirements, and when the concrete precast blocks of different specifications need to be manufactured, forming devices of different specifications need to be used, so that the production cost of producers is increased. The technical problems that in the prior art, a forming device cannot effectively stir concrete raw materials in a storage tank, so that the concrete is solidified in the storage tank for a long time, and the normal use effect of the concrete is affected are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of concrete prefabricated block production, in particular to a concrete prefabricated block forming device. Background Art

[0002] Concrete is a general term for composite materials that are made of gel material, aggregate and water in appropriate proportions and then hardened after a certain period of time. It is the world's most widely used artificial civil construction material. Concrete has high hardness, a wide range of raw materials and low cost. It is widely used in structures such as houses, roads, military projects, and nuclear power plants. During the construction process, the required concrete size for some construction locations has been determined. In order to save the time required for construction, it is necessary to customize concrete precast blocks that are suitable for this size in advance, so that they can be used directly, saving concrete casting time and thus reducing the construction period. When making concrete precast blocks, concrete needs to be poured into the concrete precast block mold. After it is cooled and formed, it becomes a concrete precast block. When making and processing concrete precast blocks, a concrete precast block forming device is required.

[0003] When the molding device in the prior art is producing and processing the precast concrete blocks, it is impossible to effectively change the specifications of the mold according to actual needs. Since the mold in the prior art is generally fixed on a turntable, a molding device of one specification can only produce one specification of precast concrete blocks, and cannot produce precast concrete blocks of different specifications according to actual needs. When it is necessary to produce precast concrete blocks of different specifications, molding devices of different specifications need to be used, which will increase the production cost of the producer and reduce the practicality of the molding device. Moreover, the molding device in the prior art cannot effectively stir the concrete raw materials inside the storage tank, which will cause the concrete to solidify in the storage tank for a long time, thereby affecting the normal use effect of the concrete.

[0004] Compared with the Chinese patent with publication number CN220146261U, the utility model discloses a prefabricated concrete block forming device, belongs to the technical field of production of prefabricated concrete block forming devices, and aims at the problems of low preparation efficiency of prefabricated concrete block forming devices and easy leakage of artificial concrete pouring, including a turntable, a sleeve is fixed on the inner side of the turntable, the sleeve is rotatably connected to the inner side of the opening through a bearing, a gear ring is fixed on the outer bottom of the sleeve, a support rod is penetrated and rotatably connected to the middle of the sleeve, the support rod is fixed to the middle of the top wall of the fixed plate, and a driving motor is fixed on the right side of the top wall of the fixed plate; the utility model rotates a toggle plate during the rotation of the sleeve, stops rotating after the toggle plate moves to the upper side of the control button, and the toggle plate and the toggle groove cooperate to continuously press the control button, thereby opening the solenoid valve through the control button, so that concrete is poured from the inside of the storage box through the pouring pipe into the corresponding pouring mold, and the concrete prefabricated block prefabricated forming device is automatically poured, and the preparation efficiency of the concrete prefabricated block prefabricated forming device is further improved.

[0005] The above scheme can very conveniently pour concrete into the pouring mold, thereby achieving the purpose of automatic pouring of concrete precast blocks, and further effectively improving the preparation efficiency of concrete precast blocks. However, the mold and the turntable in the above scheme are still fixed, and the specifications of the mold cannot be replaced according to actual needs. Moreover, the above scheme cannot effectively stir the concrete inside the storage tank, and fails to solve the problems raised in the above background technology. Utility Model Content

[0006] The utility model aims to provide a prefabricated concrete block forming device, comprising a chassis and:

[0007] A turntable is located above the chassis, the upper surface of the turntable is fixedly connected with a fixing column, the top of the fixing column is fixedly connected with a storage tank through a support frame, the bottom of the storage tank is connected with a bellows through a solenoid valve, and a fixing groove for fixing the bellows is provided inside the support frame;

[0008] A plurality of molds, all located above the turntable;

[0009] A driving assembly, disposed on the upper surface of the chassis and used to drive the turntable to rotate synchronously;

[0010] Replacement components are arranged at equal intervals on the upper surface of the turntable and are used to replace the specifications and sizes of the mold;

[0011] The stirring assembly is arranged inside the storage tank and is used for stirring the concrete inside the storage tank.

[0012] As a further improvement of the present technical solution, the drive assembly includes a drive box fixedly connected to the upper surface of the chassis, a first motor is fixedly connected to one side of the drive box, an output shaft of the first motor is fixedly connected to a drive rod through a coupling, the other end of the drive rod is fixedly connected to a first bevel gear, the inner bottom end of the drive box is rotatably connected to a rotating rod, the outside of the rotating rod is fixedly connected to a second bevel gear meshing with the first bevel gear, and the top of the rotating rod is fixedly connected to the bottom of the turntable.

[0013] As a further improvement of the technical solution, a plurality of support rods are fixedly connected to the bottom of the turntable, the bottom ends of the plurality of support rods are fixedly connected to movable wheels, and the upper surface of the chassis is provided with guide grooves for the movable wheels to move.

[0014] As a further improvement of the present technical solution, the replacement component includes a connecting block arranged at equal intervals on the upper surface of the turntable, the upper surface of the connecting block is symmetrically provided with storage grooves, the inner wall of the storage groove is symmetrically provided with a first telescopic rod, the telescopic ends of the plurality of the first telescopic rods are fixedly connected with a plug-in rod, the outside of the plurality of the first telescopic rods are sleeved with a return spring, the plurality of return springs are in contact between the plug-in rod and the storage groove, the bottom of the mold is fixedly connected with a mounting frame, the bottom of the mounting frame is fixedly connected with a plug-in block, the upper surface of the connecting block is provided with a guide groove for the movement of the plug-in block, and the outside of the mounting frame and the connecting block are provided with guide grooves for the movement of the plug-in rod.

[0015] As a further improvement of the technical solution, fixed plates are symmetrically provided on both sides of the outer walls of the plurality of connecting blocks, guide grooves for the movement of connecting rods are opened inside the plurality of fixing plates, one ends of the plurality of connecting rods are fixedly connected to limiting plates, the other ends of every two connecting rods are fixedly connected to pressing plates, resistance springs are sleeved on the outside of the plurality of connecting rods, the resistance springs are in contact between the pressing plate and the fixed plate, movable rods for squeezing the plug-in rods are symmetrically provided on the opposite side of every two pressing plates, and a movable groove for the movement of the fixed plate is opened at the bottom of the mounting frame.

[0016] As a further improvement of the present technical solution, the stirring assembly includes a second motor fixedly connected to the upper surface of the storage tank, the output shaft of the second motor is fixedly connected to a stirring rod via a coupling, and the outside of the stirring rod is fixedly connected to a plurality of stirring frames.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] In the concrete prefabricated block forming device, by providing a driving component, a replacement component and a stirring component, when it is necessary to make a concrete prefabricated block, it is only necessary to first add concrete into the storage tank, at which time the stirring component starts to operate, and the stirring component can effectively stir the concrete inside the storage tank, thereby preventing the concrete from solidifying and affecting normal use, and then the mold is fixedly installed above the turntable by replacing the component, at which time the solenoid valve is opened, and the concrete inside the storage tank is transmitted to the mold through the bellows, thereby achieving the purpose of making the concrete prefabricated block, and when it is necessary to transmit the concrete to other molds, the driving component starts to operate, driving the turntable to rotate synchronously, and the turntable drives the mold to move synchronously, and at this time the other molds can be moved to the bottom of the bellows, so that the concrete can be transmitted to the other molds for making the concrete prefabricated block, effectively improving the production efficiency of the concrete prefabricated block, and when it is necessary to replace the specifications of the mold, it is also only necessary to replace the components to conveniently replace the specifications of the mold, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the cutaway three-dimensional structure of the storage tank in the utility model;

[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the mold after disassembly in the utility model;

[0022] Figure 4 It is a cutaway three-dimensional structural schematic diagram of the drive box in the utility model;

[0023] Figure 5 It is a three-dimensional structural schematic diagram of the plug-in block in the utility model.

[0024] The meaning of each number in the figure is:

[0025] 1. chassis; 2. turntable; 3. fixed column; 4. support frame; 5. storage tank; 6. mold; 7. second motor; 8. stirring rod; 9. stirring frame; 10. solenoid valve; 11. bellows; 12. installation frame; 13. connecting block; 14. storage slot; 15. first telescopic rod; 16. plug-in rod; 17. reset spring; 18. fixed plate; 19. connecting rod; 20. limit plate; 21. resistance spring; 22. pressing plate; 23. movable rod; 24. driving box; 25. first motor; 26. driving rod; 27. first bevel gear; 28. second bevel gear; 29. ​​rotating rod; 30. supporting rod; 31. movable wheel; 32. plug-in block. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1 - Figure 5 As shown, this embodiment provides a concrete prefabricated block forming device, including a chassis 1, and also including:

[0028] The turntable 2 is located above the chassis 1. The upper surface of the turntable 2 is fixedly connected with a fixing column 3. The top of the fixing column 3 is fixedly connected with a storage tank 5 through a support frame 4. The bottom of the storage tank 5 is connected with a bellows 11 through a solenoid valve 10. The interior of the support frame 4 is provided with a fixing groove for fixing the bellows 11.

[0029] A plurality of molds 6 are located above the turntable 2;

[0030] A driving assembly is arranged on the upper surface of the chassis 1 and is used to drive the turntable 2 to rotate synchronously;

[0031] Replacement components are arranged at equal intervals on the upper surface of the turntable 2 and are used to replace the specifications and dimensions of the mold 6;

[0032] The stirring assembly is arranged inside the storage tank 5 and is used to stir the concrete inside the storage tank 5 .

[0033] The above working principle: when it is necessary to make and process the concrete prefabricated block, it is only necessary to add the concrete into the storage tank 5 first, at which time the stirring assembly starts to operate, and the stirring assembly can effectively stir the concrete inside the storage tank 5, thereby preventing the concrete from solidifying and affecting normal use, and then the mold 6 is fixedly installed above the turntable 2 by replacing the assembly, at which time the solenoid valve 10 is opened, and the concrete inside the storage tank 5 is transmitted to the mold 6 through the bellows 11, thereby achieving the purpose of making the concrete prefabricated block, when it is necessary to transfer the concrete to other molds 6, the driving assembly starts to operate, driving the turntable 2 to rotate synchronously, and the turntable 2 drives the mold 6 to move synchronously, at which time the other molds 6 can be moved to the bottom of the bellows 11, so that the concrete can be transferred to the other molds 6 for making and processing the concrete prefabricated block, effectively improving the production efficiency of the concrete prefabricated block, and when it is necessary to replace the specifications of the mold 6, it is also only necessary to replace the components to conveniently replace the specifications of the mold 6, saving time and effort.

[0034] In order to effectively drive the turntable 2 to rotate, so that the turntable 2 can drive the mold 6 to move synchronously, the driving assembly includes a driving box 24 fixedly connected to the upper surface of the chassis 1, and a first motor 25 is fixedly connected to one side of the driving box 24. The output shaft of the first motor 25 is fixedly connected to a driving rod 26 through a coupling, and the other end of the driving rod 26 is fixedly connected to a first bevel gear 27. The inner bottom end of the driving box 24 is rotatably connected to a rotating rod 29, and the outer side of the rotating rod 29 is fixedly connected to a second bevel gear 28 meshing with the first bevel gear 27. The top of the rotating rod 29 is fixedly connected to the bottom of the turntable 2. When it is necessary to drive the turntable 2 to rotate, the first motor 25 starts to run, driving the driving rod 26 to rotate synchronously, the driving rod 26 drives the first bevel gear 27 to rotate synchronously, the first bevel gear 27 drives the second bevel gear 28 to rotate synchronously, and the second bevel gear 28 drives the rotating rod 29 to rotate synchronously, and the rotating rod 29 drives the turntable 2 to rotate synchronously. At this time, the turntable 2 can be rotated, so that the turntable 2 can effectively drive the mold 6 to move synchronously.

[0035] Taking into account the need to improve the stability of the turntable 2 during rotation, a plurality of support rods 30 are fixedly connected to the bottom of the turntable 2, and the bottom ends of the plurality of support rods 30 are fixedly connected to movable wheels 31. The upper surface of the chassis 1 is provided with guide grooves for the movable wheels 31 to move. During the rotation of the turntable 2, the support rods 30 will be driven to move synchronously, and the support rods 30 will then drive the movable wheels 31 to move synchronously. At this time, the movable wheels 31 can effectively improve the smoothness of the turntable 2 during rotation. At the same time, the support rods 30 can play a certain supporting role on the turntable 2, thereby effectively improving the stability of the turntable 2 during rotation.

[0036] In order to effectively fix the mold 6 on the top of the turntable 2, the replacement component includes a connecting block 13 arranged at equal intervals on the upper surface of the turntable 2, and the upper surface of the connecting block 13 is symmetrically provided with a storage groove 14, and the inner wall of the storage groove 14 is symmetrically provided with a first telescopic rod 15, and the telescopic ends of the plurality of first telescopic rods 15 are fixedly connected with a plug-in rod 16, and the outer sides of the plurality of first telescopic rods 15 are sleeved with a return spring 17, and the plurality of return springs 17 are in contact between the plug-in rod 16 and the storage groove 14. The bottom of the mold 6 is fixedly connected with a mounting frame 12, and the bottom of the mounting frame 12 is fixedly connected with a plug-in block 32. The upper surface of the connecting block 13 is provided with a guide groove for the plug-in block 32 to move. The outer sides of the mounting frame 12 and the connecting block 13 are provided with a guide groove for the plug-in rod 16 to move. When the mold 6 needs to be fixedly installed on the top of the turntable 2, it is only necessary to first align the mold 6, and the mold 6 can be fixedly installed on the top of the turntable 2. The plug-in rod 16 is pressed, and the plug-in rod 16 will squeeze the first telescopic rod 15 and the return spring 17 synchronously, and then the installation frame 12 is sleeved on the outside of the connecting block 13. When the plug-in rod 16 moves to the guide groove outside the installation frame 12, the return spring 17 is reset, driving the plug-in rod 16 to reset and move synchronously. When the plug-in rod 16 is inserted into the guide groove outside the installation frame 12, the installation frame 12 and the connecting block 13 can be fixed. At this time, the mold 6 can be fixedly installed above the turntable 2, so as to facilitate the use of the mold 6. When the installation frame 12 is sleeved on the outside of the connecting block 13, the installation frame 12 will drive the plug-in block 32 to move synchronously. When the plug-in block 32 is inserted into the guide groove on the upper surface of the connecting block 13, the stability of the installation between the installation frame 12 and the connecting block 13 can be further improved.

[0037] In order to conveniently disassemble the installation frame 12 and the connecting block 13, so as to facilitate the staff to replace the specifications of the mold 6, fixed plates 18 are symmetrically provided on both sides of the outer walls of the multiple connecting blocks 13, and guide grooves for the movement of the connecting rods 19 are opened inside the multiple fixing plates 18. One end of the multiple connecting rods 19 is fixedly connected to the limiting disk 20, and the other ends of each two connecting rods 19 are fixedly connected to the pressing plate 22. The outsides of the multiple connecting rods 19 are sleeved with resistance springs 21, and the multiple resistance springs 21 are in contact between the pressing plate 22 and the fixed plate 18. The opposite side of each two pressing plates 22 is symmetrically provided with a movable rod 23 for squeezing the plug-in rod 16. The bottom of the installation frame 12 is opened. A movable groove is provided for the movement of the fixing plate 18. When the installation frame 12 and the connecting block 13 need to be disassembled, it is only necessary to press the pressing plate 22 first. At this time, the pressing plate 22 will drive the movable rod 23 to move synchronously. When the movable rod 23 squeezes the plug-in rod 16 into the guide groove that is separated from the outside of the installation frame 12, the installation frame 12 can be pulled out from the outside of the connecting block 13. At this time, the mold 6 can be disassembled. During the movement of the pressing plate 22, the connecting rod 19 will also be driven to move synchronously. At this time, the resistance spring 21 will be squeezed. When the mold 6 is disassembled, the pressing plate 22 is released. At this time, the resistance spring 21 is reset, which can effectively drive the pressing plate 22 to reset and move synchronously.

[0038] In addition, in order to effectively stir the concrete inside the storage tank 5, thereby preventing the concrete from solidifying and affecting normal use, the stirring assembly includes a second motor 7 fixedly connected to the upper surface of the storage tank 5, and the output shaft of the second motor 7 is fixedly connected to a stirring rod 8 through a coupling, and the outside of the stirring rod 8 is fixedly connected to a plurality of stirring frames 9. When the concrete needs to be stirred, the second motor 7 starts to run, driving the stirring rod 8 to rotate synchronously, and the stirring rod 8 then drives the stirring frame 9 to rotate synchronously. At this time, the concrete inside the storage tank 5 can be stirred by the stirring frame 9, thereby preventing the concrete from solidifying and affecting normal use.

[0039] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A precast concrete block forming device, comprising a chassis (1), characterized in that: Also includes: A turntable (2) is located above the chassis (1); a fixing column (3) is fixedly connected to the upper surface of the turntable (2); a top end of the fixing column (3) is fixedly connected to a storage tank (5) via a support frame (4); a bottom of the storage tank (5) is connected to a bellows (11) via a solenoid valve (10); a fixing groove for fixing the bellows (11) is provided inside the support frame (4); A plurality of molds (6), all located above the turntable (2); A driving assembly, arranged on the upper surface of the chassis (1) and used to drive the turntable (2) to rotate synchronously; Replacement components are arranged at equal intervals on the upper surface of the turntable (2) and are used to replace the specifications and dimensions of the mold (6); The stirring assembly is arranged inside the storage tank (5) and is used to stir the concrete inside the storage tank (5).

2. A precast concrete block forming device according to claim 1, characterized in that: The driving assembly comprises a driving box (24) fixedly connected to the upper surface of the chassis (1); a first motor (25) is fixedly connected to one side of the driving box (24); an output shaft of the first motor (25) is fixedly connected to a driving rod (26) via a coupling; the other end of the driving rod (26) is fixedly connected to a first bevel gear (27); an inner bottom end of the driving box (24) is rotatably connected to a rotating rod (29); an outer portion of the rotating rod (29) is fixedly connected to a second bevel gear (28) meshing with the first bevel gear (27); and a top end of the rotating rod (29) is fixedly connected to the bottom of the turntable (2).

3. A precast concrete block forming device according to claim 1, characterized in that: The bottom of the turntable (2) is fixedly connected to a plurality of support rods (30), the bottom ends of the plurality of support rods (30) are fixedly connected to movable wheels (31), and the upper surface of the chassis (1) is provided with guide grooves for the movable wheels (31) to move.

4. A precast concrete block forming device according to claim 1, characterized in that: The replacement assembly comprises a connection block (13) arranged at equal intervals on the upper surface of the turntable (2); the upper surface of the connection block (13) is symmetrically provided with a receiving groove (14); the inner wall of the receiving groove (14) is symmetrically provided with a first telescopic rod (15); the telescopic ends of the plurality of first telescopic rods (15) are fixedly connected with a plug-in rod (16); the outer sides of the plurality of first telescopic rods (15) are sleeved with a return spring (17); the plurality of return springs (17) are in contact between the plug-in rod (16) and the receiving groove (14); the bottom of the mold (6) is fixedly connected with a mounting frame (12); the bottom of the mounting frame (12) is fixedly connected with a plug-in block (32); the upper surface of the connection block (13) is provided with a guide groove for the plug-in block (32) to move; the outer sides of the mounting frame (12) and the connection block (13) are provided with a guide groove for the plug-in rod (16) to move.

5. A precast concrete block forming device according to claim 4, characterized in that: Both sides of the outer walls of the plurality of connecting blocks (13) are symmetrically provided with fixing plates (18), the interiors of the plurality of fixing plates (18) are provided with guide grooves for the movement of the connecting rods (19), one ends of the plurality of connecting rods (19) are fixedly connected to the limiting disk (20), the other ends of every two connecting rods (19) are fixedly connected to a pressing plate (22), the exteriors of the plurality of connecting rods (19) are sleeved with a resisting spring (21), the resisting springs (21) are in contact between the pressing plate (22) and the fixing plate (18), the opposite sides of every two pressing plates (22) are symmetrically provided with movable rods (23) for pressing the plug-in rod (16), and the bottom of the installation frame (12) is provided with a movable groove for the movement of the fixing plate (18).

6. The precast concrete block forming device according to claim 1, characterized in that: The stirring assembly comprises a second motor (7) fixedly connected to the upper surface of the storage tank (5); the output shaft of the second motor (7) is fixedly connected to a stirring rod (8) via a coupling; and the outside of the stirring rod (8) is fixedly connected to a plurality of stirring frames (9).

Citation Information

Patent Citations

  • Concrete precast block prefabrication forming device

    CN220146261U