Automatic material scrap removing device for thermosetting plastic injection molding production
By designing a thermoset plastic injection molding production automatic chip removal device including a cleaning device and a blowing device, the problem of unclear cleaning of chips on the mold group, residuals and fixed mold cleaning is solved, and efficient cleaning and reducing the burden on workers is achieved.
Patent Information
- Application Number
- CN202420906166.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-28
AI Technical Summary
When cleaning the residue, the existing thermoset plastic injection molding production automatic chip removal device cannot be blown by the cold fan in some parts of the mold group, resulting in unclear cleaning of the chips and residues, and the fixed mold cannot be cleaned, which affects the cleaning efficiency and increases the burden on workers.
An automatic removal device including a frame, a mold set, a collection groove, a removal device and a blowing device are designed. The cleaning device drives the threaded rod to rotate by driving the motor to drive the slider and cylinder to move, drives the support frame and the rotary frame to rotate, and drives the scraper to achieve all-round cleaning of the mold group. The air blowing device sucks cold air through the nozzle, cools the chips on the mold set, and cools them away.
It effectively solves the problems of unclear cleaning of dies, residuals and difficult mold cleaning of dies, improves cleaning efficiency and reduces the burden on workers.
Smart Images

Figure CN222645113U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermosetting plastics, in particular to an automatic material chip removal device for thermosetting plastic injection molding production. Background Art
[0002] Injection molding is a method of producing industrial products. Products usually use rubber injection molding or plastic injection molding. Injection molding uses a mold to inject liquid into the mold. The injection mold is a tool for producing plastic products; it is also a tool that gives plastic products a complete structure and precise size. Injection molding is a processing method used in mass production of certain complex-shaped parts. Specifically, it refers to the high-pressure injection of heated and melted plastic into the mold cavity by an injection molding machine, and after cooling and solidification, a molded product is obtained.
[0003] The Chinese patent with publication number CN217319136U discloses an automatic chip removal device for thermosetting plastic injection molding production, including a mounting bracket, the bottom surface of which is fixedly connected to two support plates, a fixed module is fixedly installed inside the mounting bracket, an electric push rod is installed inside the mounting bracket, and a moving module is fixedly installed at the telescopic end of the electric push rod, three positioning holes are opened inside the fixed module, and a push plate is arranged on the right side of the mounting bracket. The automatic chip removal device for thermosetting plastic injection molding production, by pulling the push plate to move to the left with the lockless button switch against the surface of the fixed module, presses the cold air machine to energize, the cold air machine starts to blow air into the bellows, and the wind enters the fixed module through the air duct and the air hole to blow and remove the chips, so as to realize automatic chip removal inside the fixed module, avoiding the problem that the traditional method requires manual use of an air gun to clean the internal residue of the injection mold before the mold can be used for production, and the labor intensity is high and the production efficiency is low.
[0004] However, when cleaning the residues in the above scheme, some parts of the mold group cannot be blown by the cold air blower, resulting in incomplete cleaning of the material chips on the mold group. In addition, the material chips on the mold group cannot be blown off, resulting in residues, and the fixed mold cannot be cleaned, which affects the cleaning efficiency and increases the burden on workers. Therefore, an automatic material chip removal device for thermosetting plastic injection molding production is proposed to solve the above-mentioned problems. Utility Model Content
[0005] Based on the existing technical problems that when cleaning residues, the material chips on the mold group cannot be completely blown off, resulting in incomplete cleaning, and the material chips on the mold group cannot be blown off, resulting in residues, and the fixed mold cannot be cleaned, affecting the cleaning efficiency and increasing the burden on workers, the utility model proposes an automatic material chip removal device for thermosetting plastic injection molding production.
[0006] The utility model proposes an automatic chip removal device for thermosetting plastic injection molding production, comprising a frame and a mold group arranged on the frame, a collecting groove is slidably mounted on the outer surface of the frame, a cleaning device is arranged inside the frame, and the cleaning device comprises a scraper, and the rotation of the scraper scrapes off the residual chips on the mold group.
[0007] An air blowing device is arranged inside the frame, and the air blowing device comprises a nozzle, and the nozzle draws cold air to cool the material chips on the mold set.
[0008] Preferably, the cleaning device also includes a driving motor, which is fixedly mounted on the upper surface of the frame, and the output shaft of the driving motor is fixedly mounted with a threaded rod through a coupling, and the outer surface of the threaded rod is threadedly connected with a slider, and a slide rail is fixedly mounted on the upper surface of the frame, and the outer surface of the slider is slidably mounted on the outer surface of the slide rail, and a cylinder is fixedly mounted on the outer surface of the slider, and one end of the threaded rod is fixedly mounted on the upper surface of the frame through a bearing seat.
[0009] Through the above technical solution, the threaded rod is driven to rotate by the driving motor, which drives the slider to move on the slide rail, thereby driving the cylinder to move, starting the cylinder, causing the piston rod to extend and retract, driving the support frame to extend and retract, so that the mold group can be cleaned without affecting the mold group.
[0010] Preferably, a support frame is fixedly mounted on one end of the piston rod of the cylinder, a rotating motor is fixedly mounted inside the support frame, a rotating rod is fixedly mounted on the output shaft of the rotating motor, and a rotating frame is fixedly mounted on one end of the rotating rod.
[0011] Through the above technical solution, by installing the support frame, when the piston rod of the cylinder is extended and retracted, the support frame is driven to move, and the rotating rod is driven to rotate by driving the rotating motor, thereby driving the rotating frame to rotate. The movement of the support frame drives the rotating frame to move together, so that the device does not affect the closing of the mold group.
[0012] Preferably, a rotating rod is fixedly installed inside the rotating frame through a bearing, a rotating motor is fixedly installed inside the rotating frame, the output shaft of the rotating motor drives the rotating rod to rotate through a bevel gear set, one end of the rotating rod passes through the rotating frame and a support rod is fixedly installed, and a scraper is fixedly installed on one end of the support rod.
[0013] Through the above technical solution, the rotating motor is started to drive the bevel gear group to rotate, which drives the rotating rod to rotate, thereby driving the scraper fixedly installed on the support rod to rotate together. The scraper fits the outer surface of the mold group to clean the mold group in all directions, thereby improving the cleaning efficiency.
[0014] Preferably, the blowing device further comprises a fixing frame, the fixing frame is fixedly mounted on the outer surface of the support rod, a cleaning motor is fixedly mounted inside the fixing frame, and a deflection rod is fixedly mounted on the output shaft of the cleaning motor.
[0015] Through the above technical solution, by installing a fixed frame on the support rod, the support rod drives the fixed frame to rotate together when it rotates to perform steering work, and the cleaning motor is started to drive the deflection rod to deflect, thereby driving the nozzle to deflect, so as to better blow air to cool the mold group and cool and separate the chips.
[0016] Preferably, one end of the deflection rod passes through the fixed frame and is fixedly installed on one end of the nozzle, a dust cover is fixedly installed on the outer surface of the nozzle, a deflection frame is hinged to the outer surface of the nozzle through a pin, a support frame is hinged to the outer surface of the deflection frame through a pin, and the support frame is fixedly installed to the outer surface of the fixed frame.
[0017] Through the above technical scheme, a dust cover is installed to prevent the chips from clogging the nozzle during the blowing process, affecting the wind force and thus the cleaning efficiency. The nozzle and the deflection frame are hinged by a pin, so the nozzle is fixed without affecting its deflection. The support frame and the deflection frame are hinged by a pin, so the deflection frame is fixed without affecting its deflection. The support frame is fixedly installed with the fixed frame, and the rotation of the fixed frame drives the support frame to rotate, so that the chips on the mold group can be blown and cooled, so that the chips are cooled and separated.
[0018] Preferably, an air pump is fixedly mounted on the upper surface of the support frame, an air inlet pipe is fixedly mounted on the air inlet end of the air pump, an air outlet pipe is fixedly mounted on the air outlet end of the air pump, and one end of the air outlet pipe is fixedly connected to one end of the nozzle.
[0019] Through the above technical solution, the air flow in the air is sucked by the vacuum pump, and the material chips on the mold group are blown by the nozzle so that they fall off after cooling.
[0020] The beneficial effects of the present invention are:
[0021] 1. By setting up a cleaning device, the material chips on the mold group can be cleared. The threaded rod is driven by a driving motor to rotate, which drives the slider and the cylinder on the slider to move, thereby driving the support frame to move. The rotating motor in the support frame drives the rotating rod to rotate, which drives the rotating frame fixed with the rotating rod to rotate. The rotating motor drives the rotating rod on the rotating frame to rotate, which drives the scraper fixed on the support rod to rotate. This solves the existing technical problems that when cleaning residues, some parts of the mold group cannot be blown by the cold air fan, resulting in unclear cleaning of the material chips on the mold group. In addition, the material chips on the mold group cannot be blown off, resulting in residues, and the fixed mold cannot be cleaned, which affects the cleaning efficiency and increases the burden on workers.
[0022] 2. The blowing device is provided to cool the material chips on the mold group. The fixed frame is fixed to the support rod. When the support rod rotates, the fixed frame is driven to rotate together. The cleaning motor drives the deflection rod to deflect, driving the nozzle to deflect. The dust cover prevents the nozzle from being blocked and affecting the wind force. The support frame is fixedly installed on the fixed frame. The rotation of the fixed frame drives the support frame to rotate, thereby driving the deflection frame hinged to the nozzle to rotate. This solves the existing technical problems that when cleaning the residue, some parts of the mold group cannot be blown by the cold air blower, resulting in unclear cleaning of the material chips on the mold group. In addition, the material chips on the mold group cannot be blown off, resulting in residues, and the fixed mold cannot be cleaned, affecting the cleaning efficiency and increasing the burden on workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of an automatic chip removal device for thermosetting plastic injection molding production proposed by the utility model;
[0024] Figure 2 A three-dimensional diagram of the threaded rod structure of an automatic chip removal device for thermosetting plastic injection molding production proposed by the utility model;
[0025] Figure 3 A three-dimensional diagram of a scraper structure of an automatic chip removal device for thermosetting plastic injection molding production proposed by the utility model;
[0026] Figure 4 The utility model provides a stereoscopic diagram of the nozzle structure of an automatic chip removal device for thermosetting plastic injection molding production.
[0027] In the figure: 1. frame; 11. mold group; 12. collecting tank; 2. driving motor; 21. threaded rod; 22. slider; 23. slide rail; 24. cylinder; 3. support frame; 31. rotating motor; 32. rotating rod; 33. rotating frame; 4. rotating rod; 41. rotating motor; 42. support rod; 43. scraper; 5. fixed frame; 51. cleaning motor; 52. deflection rod; 6. nozzle; 61. dust cover; 62. deflection frame; 63. support frame; 7. vacuum pump; 71. air inlet pipe; 72. air outlet pipe. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] Reference Figure 1-Figure 4 An automatic chip removal device for thermosetting plastic injection molding production includes a frame 1 and a mold group 11 arranged on the frame 1. A collection groove 12 is slidably installed on the outer surface of the frame 1. A cleaning device is arranged inside the frame 1. The cleaning device includes a scraper 43. The scraper 43 rotates to scrape off the residual chips on the mold group 11.
[0030] In order to drive the slider 22 to move on the slide rail 23, the cleaning device also includes a driving motor 2, which is fixedly installed on the upper surface of the frame 1. The output shaft of the driving motor 2 is fixedly installed with a threaded rod 21 through a coupling. The outer surface of the threaded rod 21 is threadedly connected with the slider 22. The upper surface of the frame 1 is fixedly installed with a slide rail 23. The outer surface of the slider 22 is slidably installed with the outer surface of the slide rail 23. The outer surface of the slider 22 is fixedly installed with a cylinder 24. One end of the threaded rod 21 is fixedly installed with the upper surface of the frame 1 through a bearing seat. The threaded rod 21 is driven by the driving motor 2 to rotate, driving the slider 22 to move on the slide rail 23, thereby driving the cylinder 24 to move. The cylinder 24 is started to extend and retract the piston rod, driving the support frame 3 to extend and retract, so that the mold group 11 can be cleaned without affecting the mold group 11.
[0031] In order to drive the support frame 3 to move, the support frame 3 is fixedly installed at one end of the piston rod of the cylinder 24, and a rotating motor 31 is fixedly installed inside the support frame 3. A rotating rod 32 is fixedly installed on the output shaft of the rotating motor 31, and a rotating frame 33 is fixedly installed on one end of the rotating rod 32. By installing the support frame 3, when the piston rod of the cylinder 24 is extended or retracted, the support frame 3 is driven to move, and the rotating motor 31 is driven to drive the rotating rod 32 to rotate, thereby driving the rotating frame 33 to rotate. The movement of the support frame 3 drives the rotating frame 33 to move together, so that the device does not affect the closing of the mold group 11.
[0032] In order to drive the rotating rod 4 to rotate, the rotating rod 4 is fixedly installed inside the rotating frame 33 through a bearing, and a rotating motor 41 is fixedly installed inside the rotating frame 33. The output shaft of the rotating motor 41 drives the rotating rod 4 to rotate through a bevel gear set. One end of the rotating rod 4 passes through the rotating frame 33 and a support rod 42 is fixedly installed thereon. A scraper 43 is fixedly installed at one end of the support rod 42. By starting the rotating motor 41 to drive the bevel gear set to rotate, the rotating rod 4 is driven to rotate, thereby driving the scraper 43 fixedly installed with the support rod 42 to rotate together, so as to perform all-round cleaning of the mold group 11 and improve the cleaning efficiency.
[0033] By setting up a cleaning device, the material chips on the mold group 11 can be cleaned. The threaded rod 21 is driven to rotate by the driving motor 2, which drives the slider 22 and the cylinder 24 on the slider 22 to move, thereby driving the support frame 3 to move. The rotating motor 31 in the support frame 3 drives the rotating rod 32 to rotate, and drives the rotating frame 33 fixed to the rotating rod 32 to rotate. The rotating motor 41 drives the rotating rod 4 on the rotating frame 33 to rotate, and drives the scraper 43 fixed on the support rod 42 to rotate. This solves the existing technical problems that when cleaning residues, some parts of the mold group 11 cannot be blown by the cold air fan, resulting in unclear cleaning of the material chips on the mold group 11, and the material chips on the mold group 11 cannot be blown off, resulting in residues, and the fixed mold cannot be cleaned, which affects the cleaning efficiency and increases the burden on workers.
[0034] In order to cool the chips on the mold set 11 , an air blowing device is provided inside the frame 1 . The air blowing device includes a nozzle 6 . The nozzle 6 draws cold air to cool the chips on the mold set 11 .
[0035] In order to drive the fixed frame 5 to rotate, the blowing device also includes a fixed frame 5, which is fixedly installed on the outer surface of the support rod 42. A cleaning motor 51 is fixedly installed inside the fixed frame 5, and a deflection rod 52 is fixedly installed on the output shaft of the cleaning motor 51. By installing the fixed frame 5 on the support rod 42, the fixed frame 5 is driven to rotate together when the support rod 42 rotates, and the deflection rod 52 is driven to deflect by starting the cleaning motor 51, thereby driving the nozzle 6 to deflect, so as to better blow and cool the mold group 11 and cool and separate the chips.
[0036] In order to deflect the nozzle 6, one end of the deflection rod 52 passes through the fixed frame 5 and is fixedly installed with one end of the nozzle 6. A dust cover 61 is fixedly installed on the outer surface of the nozzle 6. A deflection frame 62 is hinged on the outer surface of the nozzle 6 through a pin. A support frame 63 is hinged on the outer surface of the deflection frame 62 through a pin. The support frame 63 is fixedly installed on the outer surface of the fixed frame 5. By installing the dust cover 61, it is prevented that the material chips will block the nozzle 6 during the blowing process, thereby affecting the wind force and thus the cleaning efficiency. The nozzle 6 is hinged to the deflection frame 62 through a pin, so that the nozzle 6 is fixed without affecting its deflection. The support frame 63 is hinged to the deflection frame 62 through a pin, so that the deflection frame 62 is fixed without affecting its deflection. The support frame 63 is fixedly installed on the fixed frame 5. The rotation of the fixed frame 5 drives the support frame 63 to rotate, so that the material chips on the mold group 11 can be blown and cooled, so that the material chips are cooled and separated.
[0037] In order to convey airflow to the nozzle 6, an air pump 7 is fixedly installed on the upper surface of the support frame 3, an air inlet pipe 71 is fixedly installed at the air inlet end of the air pump 7, and an air outlet pipe 72 is fixedly installed at the air outlet end of the air pump 7. One end of the air outlet pipe 72 is fixedly connected to one end of the nozzle 6. The airflow in the air is sucked by the air pump 7, and the material chips on the mold group 11 are blown through the nozzle 6 so that they fall after cooling.
[0038] By setting up an air blowing device, the material chips on the mold group 11 are cooled, and the fixed frame 5 is fixed to the support rod 42. When the support rod 42 rotates, the fixed frame 5 is driven to rotate together. The cleaning motor 51 drives the deflection rod 52 to deflect, driving the nozzle 6 to deflect. The dust cover 61 prevents the nozzle 6 from being blocked and affecting the wind force. The support frame 63 is fixedly installed with the fixed frame 5. The rotation of the fixed frame 5 drives the support frame 63 to rotate, thereby driving the deflection frame 62 hinged to the nozzle 6 to rotate. This solves the existing technical problems that when cleaning residues, some parts of the mold group 11 cannot be blown by the cold air blower, resulting in unclear cleaning of the material chips on the mold group 11, and the material chips on the mold group 11 cannot be blown off, resulting in residues, and the fixed mold cannot be cleaned, affecting the cleaning efficiency and increasing the burden on workers.
[0039] Working principle: After the mold group 11 is separated by the electric push rod, the drive motor 2 is started to drive the threaded rod 21 to rotate, driving the cylinder 24 on the slider 22 to move, starting the cylinder 24 to extend and retract the piston rod, driving the support frame 3 to move, starting the rotating motor 31 to drive the rotating rod 32 to rotate, thereby driving the rotating frame 33 to rotate, starting the rotating motor 41 to drive the rotating rod 4 to rotate, thereby driving the scraper 43 on the support plate to rotate, the support rod 42 rotates and drives the fixed frame 5 to rotate together, starting the cleaning motor 51 to drive the deflection rod 52 to deflect, driving the nozzle 6 to deflect back and forth, and cooling the debris on the mold group 11, the fixed frame 5 rotates to drive the support frame 63 to rotate, and the support frame 63 drives the deflection frame 62 hinged thereto to rotate, thereby driving the nozzle 6 hinged to the deflection frame 62 to rotate, and the collecting trough 12 collects the fallen material chips.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic chip removal device for thermosetting plastic injection molding production, comprising a frame (1) and a mold set (11) arranged on the frame (1), characterized in that: A collecting trough (12) is slidably mounted on the outer surface of the frame (1); a cleaning device is provided inside the frame (1); the cleaning device comprises a scraper (43); the scraper (43) rotates to scrape off residual material chips on the mold assembly (11); The cleaning device further comprises a driving motor (2), wherein the driving motor (2) is fixedly mounted on the upper surface of the frame (1), the output shaft of the driving motor (2) is fixedly mounted with a threaded rod (21) via a coupling, the outer surface of the threaded rod (21) is threadedly connected with a slider (22), a slide rail (23) is fixedly mounted on the upper surface of the frame (1), the outer surface of the slider (22) is slidably mounted on the outer surface of the slide rail (23), a cylinder (24) is fixedly mounted on the outer surface of the slider (22), and one end of the threaded rod (21) is fixedly mounted with the upper surface of the frame (1) via a bearing seat; An air blowing device is arranged inside the frame (1), the air blowing device comprising a nozzle (6), the nozzle (6) sucking cold air to cool the material chips on the mold set (11).
2. The automatic chip removal device for thermosetting plastic injection molding production according to claim 1, characterized in that: A support frame (3) is fixedly mounted on one end of the piston rod of the air cylinder (24), a rotating motor (31) is fixedly mounted inside the support frame (3), a rotating rod (32) is fixedly mounted on the output shaft of the rotating motor (31), and a rotating frame (33) is fixedly mounted on one end of the rotating rod (32).
3. The automatic chip removal device for thermosetting plastic injection molding production according to claim 2, characterized in that: A rotating rod (4) is fixedly mounted inside the rotating frame (33) via a bearing, a rotating motor (41) is fixedly mounted inside the rotating frame (33), an output shaft of the rotating motor (41) drives the rotating rod (4) to rotate via a bevel gear set, one end of the rotating rod (4) passes through the rotating frame (33) and is fixedly mounted with a support rod (42), and one end of the support rod (42) is fixedly mounted with a scraper (43).
4. The automatic chip removal device for thermosetting plastic injection molding production according to claim 3 is characterized by: The air blowing device further comprises a fixing frame (5), the fixing frame (5) being fixedly mounted on the outer surface of the support rod (42), a cleaning motor (51) being fixedly mounted inside the fixing frame (5), and a deflection rod (52) being fixedly mounted on the output shaft of the cleaning motor (51).
5. The automatic chip removal device for thermosetting plastic injection molding production according to claim 4, characterized in that: One end of the deflection rod (52) passes through the fixed frame (5) and is fixedly mounted on one end of the nozzle (6); a dust cover (61) is fixedly mounted on the outer surface of the nozzle (6); a deflection frame (62) is hingedly connected to the outer surface of the nozzle (6) via a pin shaft; a support frame (63) is hingedly connected to the outer surface of the deflection frame (62) via a pin shaft; and the support frame (63) is fixedly mounted on the outer surface of the fixed frame (5).
6. The automatic chip removal device for thermosetting plastic injection molding production according to claim 5, characterized in that: An air pump (7) is fixedly mounted on the upper surface of the support frame (3); an air inlet pipe (71) is fixedly mounted on the air inlet end of the air pump (7); an air outlet pipe (72) is fixedly mounted on the air outlet end of the air pump (7); one end of the air outlet pipe (72) is fixedly connected to one end of the nozzle (6).
Citation Information
Patent Citations
Automatic material scrap removing device for thermosetting plastic injection molding production
CN217319136U