Embossing roller mounting structure and embossing device
By designing an embossing roller installation structure that is easy to disassemble, the problem of long replacement cycle of embossing rollers in the prior art is solved, and the rapid disassembly and replacement of embossing rollers is realized, which improves production efficiency and extends the service life.
Patent Information
- Application Number
- CN202420618319.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-03-28
AI Technical Summary
In the prior art, the embossing roller replacement cycle is long, resulting in low production efficiency, especially when frequent replacement of the embossing rollers is required.
An embossing roller installation structure is designed for easy disassembly. By providing a first bearing seat and a second bearing seat that can be removed up and down, the bearing can be removed by rotating the upper bearing seat by simply removing the locking mechanism, thereby realizing the rapid disassembly of the embossing roller.
The rapid disassembly of the embossing roller is achieved, the replacement cycle is reduced, the production efficiency is improved, and the service life of the embossing roller is extended by automatically compensating the coaxial error caused by the deflection of the shaft and the deformation of the housing.
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Figure CN222645345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an embossing mechanism for a profile edge banding strip, in particular to an embossing roller installation structure and an embossing device which are easy to disassemble. Background Art
[0002] With the rapid development of the market, the types of patterns on the edge banding of profiles have begun to increase. In the production process, the patterns on the edge banding of the profile are obtained by embossing roller processing. Specifically, the embossing roller rotates under the pressure drive of the driving roller, and the pattern of the embossing roller is transferred to the edge banding.
[0003] Therefore, in order to change the type of pattern on the edge banding strip, it is necessary to replace different embossing rollers.
[0004] However, in the prior art, the embossing roller is mounted on the wall panels on both sides through a seat bearing. When replacing the embossing roller, it is necessary to unscrew the fastening screws on the seat bearings on both sides, remove the seat bearings, and loosen the set screws on the seat bearings to remove the embossing roller. Since the boss of the seat bearing is precisely matched, it takes a long time to remove the seat bearing, so that the replacement cycle of the embossing roller is long. If the embossing roller needs to be replaced frequently, the production efficiency is greatly reduced. Utility Model Content
[0005] The purpose of the utility model is to provide an embossing roller installation structure and an embossing device which are easy to disassemble. By arranging a first bearing seat and a second bearing seat which can be disassembled up and down, it is only necessary to disassemble the locking mechanism and then remove the bearing by rotating the upper bearing seat, thereby realizing the rapid disassembly of the embossing roller.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] An embossing roller installation structure, comprising:
[0008] The first bearing and the second bearing are respectively arranged at two ends of the axial direction of the embossing roller;
[0009] The first bearing seat and the second bearing seat are both arranged on the mounting bracket, and only one of the two is provided with an axial limiting mechanism;
[0010] The first bearing seat comprises a first upper bearing seat and a first lower bearing seat, a first rotation pin and a first locking mechanism. The first bearing is clamped between the first upper bearing seat and the first lower bearing seat. The first side of the first upper bearing seat is rotatably connected by the first rotation pin, and the second side is locked by the first locking mechanism.
[0011] The second bearing seat includes a second upper bearing seat and a second lower bearing seat, a second rotating pin, and a second locking mechanism. The second bearing is clamped between the second upper bearing seat and the second lower bearing seat. The first side of the second upper bearing seat is rotatably connected by the second rotating pin, and the second side is locked by the second locking mechanism.
[0012] A first mounting ear seat is provided on the first side of the first lower bearing seat, a first through hole is provided on the first mounting ear seat, a first rotating shaft through hole is provided on the first side of the first upper bearing seat, the first rotating shaft through hole and the first through hole are aligned, and the first rotating pin is inserted into the first rotating shaft through hole and the first through hole in sequence.
[0013] The axis of the first rotation pin is parallel to the axis of the first bearing.
[0014] The first locking mechanism includes a first pivot bolt and a first nut. A first bolt cavity is provided in the second side of the first lower bearing seat. The first bolt cavity includes a first bolt through hole provided on the second side of the first upper bearing seat. The head of the first pivot bolt is located in the first bolt cavity, and the end portion passes through the first bolt through hole and is locked by the first nut.
[0015] The diameters of the first bolt receiving cavity and the first bolt passing hole are both larger than the diameter of the rod body of the first movable bolt.
[0016] The diameter of the first bolt passing hole gradually decreases from one end close to the first nut to the other end.
[0017] The first bearing seat and the second bearing seat are both installed on the wall panel.
[0018] The first bearing and the axis coincide with the axis of the embossing roller.
[0019] The first bearing and the second bearing are pre-assembled on the embossing roller.
[0020] An embossing device comprises the embossing roller mounting structure as described above.
[0021] Compared with the prior art, the utility model has the following beneficial effects:
[0022] 1. By providing a first bearing seat and a second bearing seat that can be disassembled up and down, the bearing can be removed by rotating the upper bearing seat only by disassembling the locking mechanism, thereby realizing the rapid disassembly of the embossing roller.
[0023] 2. The locking mechanism is realized by the first articulated bolt and the first nut, the structure is stable and reliable, and disassembly can be realized by only removing the nut.
[0024] 3. The diameter of the first bolt through hole gradually decreases from one end close to the first nut to the other end, which can provide a certain range of motion, thereby facilitating the rotation of the upper bearing seat.
[0025] 4. While bearing large radial loads, it can automatically compensate for the coaxiality error caused by the deflection of the shaft and the deformation of the shell, making the embossing roller less likely to be damaged and extending the service life of the embossing roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the structure of the utility model from a side view perspective;
[0027] Figure 2 It is a schematic diagram of the main viewing angle of the utility model;
[0028] Among them: 1. wall panel, 2. first rotation pin, 3. first lower bearing seat, 4. first bearing, 5. first upper bearing seat, 6. first nut, 7. first movable bolt, 8. second lower bearing seat, 9. embossing roller, 10. driving roller. DETAILED DESCRIPTION
[0029] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and a specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0031] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "proximal", "distal", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Physical quantities in formulas, if not separately marked, should be understood as basic quantities of the International System of Units, or derived quantities derived from basic quantities through mathematical operations such as multiplication, division, differentiation or integration.
[0032] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0033] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] An embossing roller installation structure that is easy to disassemble, such as Figure 1 and Figure 2 As shown, including:
[0035] The first bearing 4 and the second bearing are respectively arranged at two ends of the axial direction of the embossing roller 9;
[0036] The first bearing seat and the second bearing seat are both arranged on the mounting bracket, and only one of the two is provided with an axial limiting mechanism;
[0037] The first bearing seat includes a first upper bearing seat 5 and a first lower bearing seat 3, as well as a first rotation pin 2 and a first locking mechanism. The first bearing 4 is sandwiched between the first upper bearing seat 5 and the first lower bearing seat 3. The first side of the first upper bearing seat 5 is rotatably connected through the first rotation pin 2, and the second side is locked through the first locking mechanism.
[0038] The second bearing seat includes a second upper bearing seat and a second lower bearing seat 8, as well as a second turn pin and a second locking mechanism. The second bearing is clamped between the second upper bearing seat and the second lower bearing seat 8. The first side of the second upper bearing seat is rotatably connected by the second turn pin, and the second side is locked by the second locking mechanism.
[0039] By providing the first bearing seat and the second bearing seat that can be disassembled up and down, it is only necessary to disassemble the locking mechanism and then remove the bearing by rotating the upper bearing seat, thereby realizing the rapid disassembly of the embossing roller 9.
[0040] Among them, only one of the first bearing seat and the second bearing seat is provided with an axial limiting mechanism, so that the change of the axial dimension caused by the thermal expansion and contraction of the embossing roller 9 can be automatically compensated.
[0041] Generally, in most embodiments, a first mounting ear seat is provided on the first side of the first lower bearing seat 3, a first through hole is provided on the first mounting ear seat, a first shaft through hole is provided on the first side of the first upper bearing seat 5, and after the first shaft through hole and the first through hole are aligned, the first rotating pin 2 is inserted into the first shaft through hole and the first through hole in sequence. The locking mechanism is realized by the first articulated bolt 7 and the first nut 6, and the structure is stable and reliable, and disassembly can be realized by only removing the nut. In addition, the axis of the first rotating pin 2 is parallel to the axis of the first bearing 4.
[0042] Generally, in most embodiments, the first locking mechanism includes a first pivot bolt 7 and a first nut 6, a first bolt cavity is provided in the second side of the first lower bearing seat 3, the first bolt cavity includes a first bolt through hole provided on the second side of the first upper bearing seat 5, the head of the first pivot bolt 7 is located in the first bolt cavity, and the end portion passes through the first bolt through hole and is locked by the first nut 6.
[0043] Generally, in most embodiments, the diameters of the first bolt cavity and the first bolt through hole are larger than the diameter of the rod of the first movable bolt 7, and the diameter of the first bolt through hole gradually decreases from one end near the first nut 6 to the other end, thereby providing a certain range of motion, thereby facilitating the rotation of the upper bearing seat.
[0044] In addition, the first bolt receiving cavity includes two parts, one part matches the head of the first movable bolt 7 and is therefore larger than the other part, and the other part matches the rod body of the first movable bolt 7.
[0045] In addition, as in the prior art, the first bearing seat and the second bearing seat are both installed on the wall panel 1.
[0046] In addition, the axis of the first bearing 4 coincides with the axis of the embossing roller 9, or, in some embodiments, the first bearing 4 and the second bearing are pre-assembled on the embossing roller 9, which can improve the efficiency and the bonding strength between the first bearing 4 and the second bearing and the embossing roller 9.
[0047] In addition, the present application also provides an embossing device, which is characterized by including the embossing roller installation structure as mentioned above, and the rest of the parts are consistent with the prior art.
Claims
1. An embossing roller installation structure, characterized in that: include: A first bearing (4) and a second bearing are respectively arranged at two ends of the axial direction of the embossing roller (9); The first bearing seat and the second bearing seat are both arranged on the mounting bracket, and only one of the two is provided with an axial limiting mechanism; The first bearing seat comprises a first upper bearing seat (5) and a first lower bearing seat (3), a first rotating pin (2), and a first locking mechanism; the first bearing (4) is sandwiched between the first upper bearing seat (5) and the first lower bearing seat (3); a first side of the first upper bearing seat (5) is rotatably connected via the first rotating pin (2), and a second side is locked via the first locking mechanism; The second bearing seat comprises a second upper bearing seat and a second lower bearing seat (8), a second rotating pin and a second locking mechanism. The second bearing is clamped between the second upper bearing seat and the second lower bearing seat (8). The first side of the second upper bearing seat is rotatably connected via the second rotating pin, and the second side is locked via the second locking mechanism.
2. The embossing roller installation structure according to claim 1, characterized in that: A first mounting ear seat is provided on the first side of the first lower bearing seat (3), a first through hole is provided on the first mounting ear seat, a first rotating shaft through hole is provided on the first side of the first upper bearing seat (5), the first rotating shaft through hole and the first through hole are aligned, and the first rotating pin (2) is inserted into the first rotating shaft through hole and the first through hole in sequence.
3. The embossing roller installation structure according to claim 1, characterized in that: The axis of the first rotation pin (2) is parallel to the axis of the first bearing (4).
4. The embossing roller installation structure according to claim 1, characterized in that: The first locking mechanism comprises a first articulated bolt (7) and a first nut (6); a first bolt receiving cavity is provided in the second side of the first lower bearing seat (3); the first bolt receiving cavity comprises a first bolt through hole provided on the second side of the first upper bearing seat (5); the head of the first articulated bolt (7) is located in the first bolt receiving cavity, and the end portion passes through the first bolt through hole and is locked by the first nut (6).
5. The embossing roller installation structure according to claim 4, characterized in that: The diameters of the first bolt receiving cavity and the first bolt passing hole are both larger than the diameter of the rod body of the first movable bolt (7).
6. The embossing roller installation structure according to claim 5, characterized in that: The diameter of the first bolt passing hole gradually decreases from one end close to the first nut (6) to the other end.
7. The embossing roller installation structure according to claim 1, characterized in that: The first bearing seat and the second bearing seat are both mounted on the wall panel (1).
8. The embossing roller installation structure according to claim 1, characterized in that: The axis of the first bearing (4) coincides with the axis of the embossing roller (9).
9. The embossing roller installation structure according to claim 1, characterized in that: The first bearing (4) and the second bearing are pre-assembled on the embossing roller (9).
10. An embossing device, characterized in that: It comprises the embossing roller mounting structure as described in any one of claims 1-9.