Sealing fin welding device
By designing the seal sheet welding device, the positioning of the battery module and the welding pressure bearing mechanism is achieved by using the spring buffer structure and the clamping mechanism to support the indexing disk, which solves the problems of inaccurate positioning and uneven force during the seal sheet welding process, and improves the welding consistency and pass rate.
Patent Information
- Application Number
- CN202421397811.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-19
AI Technical Summary
During the welding process of sealing sheets, the welding positioning is inaccurate and the solder printing dimensions are poor, resulting in uneven force during welding and welding differences.
A sealing sheet welding device is designed, using a spring buffer structure to achieve effective positioning of the battery module, opening the module positioning is achieved through the clamping mechanism, and the indexing disk is supported by the welding pressure bearing mechanism during welding to ensure welding consistency.
Through this device, the consistency of welding printing position is ensured, the welding qualification rate is improved, and the welding difference is reduced.
Smart Images

Figure CN222645376U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of welding equipment, and in particular relates to a sealing sheet welding device. Background Art
[0002] At present, inaccurate welding positioning and poor consistency of weld size will occur during the welding process of sealing sheets. During welding, the product and the dividing plate are subjected to force, which causes deformation of the welding tooling and the dividing plate, and then causes uneven force during product welding, resulting in welding differences. Utility Model Content
[0003] The technical problem to be solved by the utility model is as follows: The utility model proposes a sealing sheet welding device, which positions the module to be welded with the sealing sheet. A single module needs to weld 4 sealing sheets, and the welding method is ultrasonic plastic welding. The spring buffer structure is used to effectively position the battery module to ensure the consistency of the welding position. The opening of the clamping mechanism is used to position the module. The welding pressure mechanism is used to support the indexing plate during welding. After the welding is completed, the pressure mechanism and the indexing plate are separated. Ensure welding consistency and improve the welding qualification rate.
[0004] The utility model adopts the following technical solutions to solve the above technical problems:
[0005] The utility model proposes a sealing sheet welding device, comprising first to sixth workstations and a dividing mechanism, wherein the first to sixth workstations are placed on the dividing mechanism counterclockwise in sequence, wherein the first workstation and the sixth workstation both comprise a first module positioning mechanism and a module clamping mechanism, wherein the first module positioning mechanism is fixed on the upper surface of the dividing mechanism, and the module clamping mechanism is fixed on the lower surface of the dividing mechanism.
[0006] The second to fifth workstations all include a second module positioning mechanism, a welding pressure-bearing mechanism and a sealing film welding machine; the second module positioning mechanism is fixed on the upper surface of the dividing mechanism, the welding pressure-bearing mechanism is fixed on the lower surface of the dividing mechanism, the module positioning mechanism is located directly above the second welding pressure-bearing mechanism, and the welding head of the sealing film welding machine is located directly above the second module positioning mechanism.
[0007] Furthermore, the first and second module positioning mechanisms have the same structure, and both include a module positioning plate, a linear bearing, a push plate, a compression spring, a guide sleeve, a connecting rod, a fixed plate, a guide column, a fixed side positioning plate, a fixed seat and a cam follower.
[0008] The front surface and right surface of the convex plate are the movable side, and the left surface and rear surface of the convex plate are the fixed side; the module positioning plate is fixed on the movable side, the fixed side positioning plate is fixed on the fixed side, and the battery module is fixed on the fixed side positioning plate.
[0009] The guide sleeve is fixed on the fixed plate, the fixed plate is connected to the push plate through a compression spring, the connecting rod is connected to the guide sleeve and the push plate through the compression spring, the push plate is connected to the module positioning plate through a guide column, the linear bearing is fixed on the fixed seat, the cam follower is fixed on the push plate, the guide column is connected to the module positioning plate through the linear bearing, and the guide column is fixed on the fixed seat.
[0010] Furthermore, the module clamping mechanism includes a clamping block, a connecting plate and a lifting cylinder.
[0011] The connecting plate is fixed on the lifting cylinder, the clamping block is fixed on the connecting plate, and the clamping block is tangent to the cam follower.
[0012] Furthermore, the welding pressure-bearing mechanism includes a pressure-bearing block, a lifting block, a cam follower, a slider mounting seat, a horizontal linear guide rail, a fixed base plate, a vertical linear guide rail and a cylinder.
[0013] The horizontal linear guide is fixed on a fixed base plate, the slider mounting seat is fixed on the horizontal linear guide, the cam follower is fixed on the slider mounting seat, the lifting block is located above the cam follower, the lifting block is connected to the pressure block, the pressure block is connected to the vertical linear guide, the vertical linear guide is fixed on the fixed base plate, and the cylinder is connected to the slider mounting seat through a floating joint.
[0014] The utility model adopts the above technical solution, and compared with the prior art, its significant technical effects are as follows:
[0015] 1. The indexing plate structure can weld four sealing sheets at the same time.
[0016] 2. Effectively position the module to ensure the consistency of the welding position, and the positioning fixture can be opened when the material needs to be removed.
[0017] 3. During the welding process of the sealing sheet, support the corresponding tooling and fixtures to prevent deformation of workpieces such as the dividing plate and the tooling and fixtures. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0019] Figure 2 It is a schematic diagram of the welding target structure of the utility model.
[0020] Figure 3 It is a schematic diagram of the module positioning mechanism structure of the utility model.
[0021] Figure 4 It is a schematic diagram of the structure of the module opening and clamping mechanism of the utility model.
[0022] Figure 5 It is a structural schematic diagram of the welding pressure-bearing mechanism of the utility model. DETAILED DESCRIPTION
[0023] In order to enable technicians to better understand the method of the utility model, the technical solution in the embodiment of the utility model will be described in detail below in conjunction with the drawings in the example of the utility model.
[0024] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0028] To achieve the above object, the utility model provides a sealing sheet welding device, such as Figure 1 As shown, including:
[0029] The first to sixth workstations and a dividing mechanism 5, the first to sixth workstations are placed counterclockwise on the dividing mechanism 5 in sequence, wherein the first workstation and the sixth workstation both include a first module positioning mechanism and a module clamping mechanism 2, the first module positioning mechanism is fixed on the upper surface of the dividing mechanism 5, and the module clamping mechanism 2 is fixed on the lower surface of the dividing mechanism 5.
[0030] The second to fifth workstations all include a second module positioning mechanism, a welding pressure-bearing mechanism 3 and a sealing film welding machine 4; the second module positioning mechanism is fixed on the upper surface of the dividing mechanism 5, the welding pressure-bearing mechanism 3 is fixed on the lower surface of the dividing mechanism 5, the module positioning mechanism is located directly above the second welding pressure-bearing mechanism 3, and the welding head of the sealing film welding machine 4 is located directly above the second module positioning mechanism.
[0031] like Figure 2 The battery module shown is a battery module with a sealing sheet welded thereto. The battery module includes a battery case 10 and a sealing sheet 20 .
[0032] like Figure 3 As shown, the first and second module positioning mechanisms have the same structure, both including a module positioning plate 1.1, a linear bearing 1.2, a push plate 1.3, a compression spring 1.4, a guide sleeve 1.5, a connecting rod 1.6, a fixed plate 1.7, a guide column 1.8, a fixed side positioning plate 1.9, a fixed seat 1.10 and a cam follower 1.11.
[0033] The front and right surfaces of the convex plate are the movable side, and the left and rear surfaces of the convex plate are the fixed side; the module positioning plate 1.1 is fixed on the movable side, and the fixed side positioning plate 1.9 is fixed on the fixed side, and the battery module is fixed on the fixed side positioning plate 1.9.
[0034] The guide sleeve 1.5 is fixed on the fixed plate 1.7, and the fixed plate 1.7 is connected to the push plate 1.3 through the compression spring 1.4. The connecting rod 1.6 passes through the compression spring 1.4 and is connected to the guide sleeve 1.5 and the push plate 1.3. The push plate 1.3 is connected to the module positioning plate 1.1 through the guide column 1.8. The linear bearing 1.2 is fixed on the fixed seat 1.10. The cam follower 1.11 is fixed on the push plate 1.3. The guide column 1.8 passes through the linear bearing 1.2 and is connected to the module positioning plate 1.1. The guide column 1.8 is fixed on the fixed seat 1.10.
[0035] like Figure 4 As shown, the module clamping mechanism 2 includes a clamping block 2.1, a connecting plate 2.2 and a lifting cylinder 2.3.
[0036] The connecting plate 2.2 is fixed on the lifting cylinder 2.3, the clamping block 2.1 is fixed on the connecting plate 2.2, and the clamping block 2.1 is tangent to the cam follower 1.11.
[0037] like Figure 5 As shown, the welding pressure-bearing mechanism 3 comprises a pressure-bearing block 3.1, a lifting block 3.2, a cam follower 3.3, a slider mounting seat 3.4, a horizontal linear guide 3.5, a fixed base plate 3.6, a vertical linear guide 3.7 and a cylinder 3.8.
[0038] The horizontal linear guide 3.5 is fixed on the fixed base plate 3.6, the slider mounting seat 3.4 is fixed on the horizontal linear guide 3.5, the cam follower 3.3 is fixed on the slider mounting seat 3.4, the lifting block 3.2 is located above the cam follower 3.3, the lifting block 3.2 is connected to the pressure block 3.1, the pressure block 3.1 is connected to the vertical linear guide 3.7, the vertical linear guide 3.7 is fixed on the fixed base plate 3.6, and the cylinder 3.8 is connected to the slider mounting seat 3.4 through a floating joint.
[0039] The function of the sealing sheet welding machine 4 is to weld the sealing sheet 20 to the battery shell 10. The function of the indexing mechanism 5 is to transfer the battery shell 10 to the next station, and the battery shells 10 of multiple stations can be welded at the same time through indexing.
[0040] The operation process of the sealing sheet welding device is as follows:
[0041] Step 1: At the loading station, the lifting cylinder 2.3 moves upward, driving the connecting plate 2.2 and the clamping block 2.3 to move upward, pushing open the cam follower 1.11, and then driving the push plate 1.3 to move backward, and driving the guide column 1.8 and the module positioning plate 1.1 to move backward, thereby achieving the clamping of the battery module.
[0042] Step 2: Place the battery module without the sealing sheet welded to it in the module positioning mechanism 1, and the lifting cylinder 2.3 moves downward, driving the connecting plate 2.2 and the clamping block 2.3 to move downward. The module positioning mechanism 1 uses the compression spring 1.4 in a compressed state to drive the push plate 1.3 forward. The push plate 1.3 is connected to the module positioning plate 1.1 through the guide column 1.8, so it has a clamping force on the battery module, thereby positioning the battery module together with the fixed side positioning plate 1.9 on the opposite side.
[0043] Step 3: The indexing mechanism 5 rotates to the next station, and the loading station repeats the opening and unloading actions of steps 2 after the indexing mechanism 5 rotates.
[0044] Step 4: After entering the welding station, the cylinder 3.8 drives the slider mounting seat 3.4 to move backward. During the backward movement, the cam follower 3.3 drives the lifting block 3.2 and the pressure block 3.1 to rise. The pressure on the indexing mechanism 5 is achieved through the pressure block 3.1 to avoid deformation of the indexing mechanism 5 and the tooling fixture.
[0045] Step 5: The sealing sheet welding machine 4 welds the battery module to which the sealing sheet needs to be welded. There are a total of 4 welding stations that can weld the battery modules on the indexing mechanism 5 at the same time.
[0046] Step 6: After welding is completed, the cylinder 3.8 drives the slider mounting seat 3.4 to move forward, and the cam follower 3.3 drives the lifting block 3.2 and the pressure block 3.1 to descend during the forward movement, so as to separate the pressure block 3.1 from the dividing plate.
[0047] Step 7: The indexing mechanism 5 rotates to the next station and repeats the action of step 6 in sequence to complete the welding of the four sealing sheets. When the indexing mechanism 5 rotates to the unloading station, the module clamping mechanism 2 opens the clamp and unloads the materials in sequence.
[0048] The above embodiments are only for illustrating the technical idea of the present utility model, and cannot be used to limit the protection scope of the present utility model. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the present utility model shall fall within the protection scope of the present utility model.
Claims
1. A sealing sheet welding device, characterized in that: include: The first to sixth workstations and the indexing mechanism (5), the first to sixth workstations are placed on the indexing mechanism (5) in a counterclockwise order, wherein the first workstation and the sixth workstation both comprise a first module positioning mechanism and a module clamping mechanism (2), the first module positioning mechanism is fixed on the upper surface of the indexing mechanism (5), and the module clamping mechanism (2) is located below the indexing mechanism (5); The second to fifth workstations all include a second module positioning mechanism, a welding pressure-bearing mechanism (3) and a sealing sheet welding machine (4); the second module positioning mechanism is fixed on the upper surface of the indexing mechanism (5), the welding pressure-bearing mechanism (3) is fixed on the lower surface of the indexing mechanism (5), the second module positioning mechanism is located above the second welding pressure-bearing mechanism (3), and the welding head of the sealing sheet welding machine (4) is located directly above the second module positioning mechanism.
2. The sealing sheet welding device according to claim 1, characterized in that: The first and second module positioning mechanisms have the same structure, and both comprise a convex plate, a module positioning plate (1.1), a linear bearing (1.2), a push plate (1.3), a compression spring (1.4), a guide sleeve (1.5), a connecting rod (1.6), a fixed plate (1.7), a guide column (1.8), a fixed side positioning plate (1.9), a fixed seat (1.10) and a cam follower (1.11); The front surface and right surface of the convex plate are the movable side, and the left surface and rear surface of the convex plate are the fixed side; the module positioning plate (1.1) is fixed on the movable side, the fixed side positioning plate (1.9) is fixed on the fixed side, and a battery module is fixed on the fixed side positioning plate (1.9); The guide sleeve (1.5) is fixed on the fixed plate (1.7); the fixed plate (1.7) is connected to the push plate (1.3) via a compression spring (1.4); the connecting rod (1.6) passes through the compression spring (1.4) and is connected to the guide sleeve (1.5) and the push plate (1.3); the push plate (1.3) is connected to the module positioning plate (1.1) via a guide column (1.8); the linear bearing (1.2) is fixed on the fixed seat (1.10); the cam follower (1.11) is fixed on the push plate (1.3); the guide column (1.8) passes through the linear bearing (1.2) and is connected to the module positioning plate (1.1); and the guide column (1.8) is fixed on the fixed seat (1.10).
3. The sealing sheet welding device according to claim 2, characterized in that: The module clamping mechanism (2) comprises a clamping block (2.1), a connecting plate (2.2) and a lifting cylinder (2.3); The connecting plate (2.2) is fixed on the lifting cylinder (2.3), the clamping block (2.1) is fixed on the connecting plate (2.2), and the clamping block (2.1) is tangent to the cam follower (1.11).
4. The sealing sheet welding device according to claim 1, characterized in that: The welding pressure-bearing mechanism (3) comprises a pressure-bearing block (3.1), a lifting block (3.2), a cam follower (3.3), a slider mounting seat (3.4), a horizontal linear guide rail (3.5), a fixed base plate (3.6), a vertical linear guide rail (3.7) and a cylinder (3.8); The horizontal linear guide rail (3.5) is fixed on a fixed base plate (3.6), the slider mounting seat (3.4) is fixed on the horizontal linear guide rail (3.5), the cam follower (3.3) is fixed on the slider mounting seat (3.4), the lifting block (3.2) is located above the cam follower (3.3), the lifting block (3.2) is connected to the pressure block (3.1), the pressure block (3.1) is connected to the vertical linear guide rail (3.7), the vertical linear guide rail (3.7) is fixed on the fixed base plate (3.6), and the cylinder (3.8) is connected to the slider mounting seat (3.4) via a floating joint.