Horizontal warehouse delivery machine
By designing a simplified bungalow warehouse warehousing machine, using technical means such as material permeable cover plate, material barrier belt and bow aqueduct, the problems of complex civil structures and vulnerable components in the existing technology are solved, and the discharge mechanism has fewer faults, convenient maintenance and improved effective storage space.
Patent Information
- Application Number
- CN202420730963.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2035-02-14
AI Technical Summary
The existing bungalow warehouse discharge mechanism requires complex civil enclosure structures and multiple vulnerable components, resulting in high construction costs, long construction periods, reduced effective storage space, and inconvenient maintenance.
A bungalow warehouse warehousing machine is designed, which adopts the base of the warehousing machine, the warehousing machine walking mechanism, the material cleaning mechanism and the material discharge mechanism. The material cleaning mechanism is a ring-shaped scraper conveyor, which eliminates complex movable discharge doors and vulnerable components.
It has achieved fewer fault points of the discharge mechanism, reduced pit height, convenient maintenance and improved safety, while expanding effective storage space and reducing construction costs.
Smart Images

Figure CN222646757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a flat warehouse discharging mechanism, in particular to a flat warehouse discharging machine, belonging to the technical field of bulk material discharging equipment. Background Art
[0002] The storage yard of a flat warehouse is rectangular, and the width of the yard is relatively wide, often reaching 30 to 40 meters. There is a trend of getting wider and wider, and the depth sometimes reaches more than 200 meters. Materials need to be discharged through a dedicated warehouse unloading machine, which extends along the full width of the flat warehouse and moves forward along the depth of the flat warehouse; a pit extending along the full depth is set in the middle of the flat warehouse in the width direction. While the warehouse unloading machine moves forward, it transports the materials in the width direction to the center pit of the flat warehouse. A buried scraper conveyor is set in the pit to transport the materials out of the warehouse.
[0003] Traditionally, a large civil enclosure structure is required above the pit to accommodate the head-end walking mechanism of the warehouse unloading machine. The top of the civil enclosure structure is often connected to the middle partition wall through a long slope. The construction period is long and the cost is high, which further reduces the effective storage space.
[0004] The Chinese utility model patent with the announcement number CN 214567948U discloses a discharge door device, including a flap that can be opened and closed symmetrically, the tops of the two flaps are symmetrically hinged on the two sides of the flap top beam, the middle of the back of the two flaps is hinged with a connecting rod, and the lower end of the connecting rod is hinged on the connecting rod hinge seat; the bottom of the flap top beam is hinged with an electric push rod, the bottom of the electric push rod is fixed on the electric push rod support, the electric push rod support and the connecting rod hinge seat are respectively fixed on the discharge door bottom beam, the front and rear ends of the flap top beam are respectively provided with X guide wheels, the upper and lower sides of the X guide wheel are respectively provided with Y guide wheels, and the X guide wheel and the Y guide wheel are jointly embedded in the vertical support beam slide groove of the discharge door column. A canopy cover bracket is installed on the top of the discharge door column, and a canopy cover is fixed above the canopy cover bracket, and the canopy cover is symmetrically covered above the top of the two flaps in a herringbone shape.
[0005] This technical solution avoids the need for building civil engineering enclosures, and materials can be piled normally on top of it, expanding the storage space and facilitating gravity discharge of materials. However, many components are prone to failure and are buried under the material pile, so a deeper pit must be set up to facilitate power supply and personnel entering the pit for maintenance. Utility Model Content
[0006] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0007] In view of the above problems and / or the problems existing in the prior art, the present utility model is proposed.
[0008] The purpose of the utility model is to overcome the problems existing in the prior art and provide a flat warehouse unloading machine with fewer failure points. It only needs to set up a shallow pit to accommodate the buried scraper conveyor, which greatly reduces the construction cost and improves the convenience and safety of maintenance.
[0009] In order to solve the above technical problems, the utility model provides a flat warehouse unloading machine, including a unloading machine base, on which a warehouse machine walking mechanism, a material supporting and clearing mechanism and a material unloading mechanism are installed, the material supporting and clearing mechanism is located above the central pit, and the material unloading mechanism is symmetrically located on the left and right sides of the material supporting and clearing mechanism and extends along the width direction of the flat warehouse;
[0010] The upper port of the central pit is covered with a material-permeable cover plate, the middle part of the material-permeable cover plate in the width direction of the pit is a blind plate, and both sides of the blind plate are grilles that can leak materials;
[0011] The material supporting and clearing mechanism includes a material blocking belt covering the top of the two grilles and an arched aqueduct fixed in the middle of the warehouse discharge machine base, the front and rear ends of the arched aqueduct are close to the grilles, and the raised part in the middle passes over the travel drive shaft of the warehouse machine travel mechanism; the two material blocking belts extend respectively along the full length of the grilles and pass over the warehouse discharge machine along the arched aqueduct.
[0012] As an improvement of the utility model, the middle part of the travel drive shaft is connected to the output end of the warehouse outgoing travel reduction box, the warehouse outgoing travel reduction box is fixed on the warehouse outgoing machine base, and the input end of the warehouse outgoing travel reduction box is driven by the warehouse outgoing travel motor;
[0013] A plurality of channel steels extending in the full depth direction are symmetrically arranged on the ground of the bungalow warehouse, and the opening of each channel steel faces upward and is distributed with warehouse exit walking chains; a plurality of walking driving sprockets are symmetrically arranged on the walking driving shaft, and the walking driving sprockets and the steering sprockets are respectively engaged with the warehouse exit walking chains.
[0014] As an improvement of the present utility model, the discharging mechanism is an annular scraper conveyor that discharges materials toward the pit.
[0015] As an improvement of the utility model, the arched aqueduct is in an isosceles trapezoidal shape, with smooth transitions at the corners and respectively provided with belt guide wheels or guide rollers, and the travel drive shaft of the warehouse unloading machine is located below the high point of the arched aqueduct.
[0016] As an improvement of the utility model, both sides of the material-blocking belt are restricted between the wall panels on both sides of the arched aqueduct, and the upper end of the arched aqueduct is provided with a plurality of aqueduct limiting rods to prevent the material-blocking belt from slipping.
[0017] As an improvement of the utility model, a cleaning scraper is provided between the two bow-shaped aqueducts. The cleaning scraper is wrapped in a triangle and the bottom edge of the triangle is attached to the top of the blind plate. The cleaning active sprocket of the cleaning scraper is located at the top of the warehouse discharge machine, and the cleaning driven sprocket of the cleaning scraper is symmetrically located on the front and rear sides of the warehouse discharge machine.
[0018] As an improvement of the present utility model, the cleaning driven sprockets of the cleaning scraper are respectively fixed on the cleaning scraper driven shaft, and belt cleaning augers are respectively installed at both ends of the cleaning scraper driven shaft. Each belt cleaning augers is respectively located above the blocking belt and transports in the direction of the cleaning scraper.
[0019] Compared with the prior art, the utility model has achieved the following beneficial effects: 1. Several warehouse discharge walking chains are buried in the floor of the flat warehouse along the depth direction, and the warehouse discharge machine moves forward along the warehouse discharge walking chains, driving the discharge mechanism to move forward; two material blocking belts are covered above the pit, and the bottom of the material blocking belts is reliably supported by the grille, which can support the materials above and prevent the materials from leaking in; when the warehouse is discharged, as the warehouse discharge machine moves forward, the belt at the location of the warehouse discharge machine is pulled away from the grille, so that the materials can directly pass through the grille and leak into the pit, and be sent out by the buried scraper conveyor;
[0020] 2. The complex movable unloading door above the pit and the vulnerable parts and fixed structures such as the electric push rod, busbar, roller, etc. are eliminated, which greatly reduces the height of the pit, eliminates the need to set up an inspection channel in the pit, and the pit cover does not need to be inspected; in addition, the pit cover can be removed by lifting the belt, and the buried scraper conveyor can be inspected without having to walk a long distance through the closed pit, which improves the safety of inspection;
[0021] 3. The top of the pit is a flat structure, which increases the effective storage space. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. The drawings are only provided for reference and explanation, not for limiting the present utility model. Among them:
[0023] Figure 1 This is the front view of the flat warehouse unloading machine of the utility model;
[0024] Figure 2 for Figure 1 A cross-sectional view of the middle part;
[0025] Figure 3 This is a cross-sectional view of the flat warehouse unloading machine;
[0026] Figure 4 It is a three-dimensional diagram of the flat warehouse unloading machine of the utility model;
[0027] Figure 5 This is a three-dimensional enlarged view of the middle part of the warehouse delivery machine;
[0028] Figure 6 It is a three-dimensional diagram of the bow-shaped aqueduct in the utility model;
[0029] Figure 7 It is a three-dimensional diagram of the blind plate cleaning mechanism in the utility model;
[0030] In the figure: 1. Outgoing machine base; 1a. Intermediate cleaning machine frame; 2. Outgoing travel motor; 2a. Outgoing travel reduction box; 2b. Travel drive shaft; 2c. Travel drive sprocket; 2d. Outgoing travel chain; 2e. Travel chain tensioning mechanism; 3. Arched aqueduct; 3a. Aqueduct limit rod; 4. Blind plate cleaning motor; 4a. Cleaning active sprocket; 5. Cleaning scraper; 6. Cleaning driven sprocket; 7. Belt cleaning auger; 8. Material blocking belt; 8a. Belt tensioning wheel; 9. Annular scraper conveyor; 10a. Blind plate; 10b. Grille; 11. Buried scraper conveyor. DETAILED DESCRIPTION
[0031] In the following description of the utility model, the terms "upper", "lower", "front", "back", "left", "right", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not mean that the device must have a specific direction.
[0032] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below with reference to specific figures. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0034] like Figures 1 to 7As shown, the flat warehouse unloading machine of the utility model includes an unloading machine base 1, on which are mounted an unloading walking mechanism, a material supporting and clearing mechanism, and an unloading mechanism. The upper port of the central pit is covered with a material-permeable cover plate, and the material-permeable cover plate is a blind plate 10a in the middle of the width direction of the pit. Both sides of the blind plate 10a are grilles 10b that can leak materials, and the grilles 10b are connected to the blind plate 10a as a whole. The unloading mechanism is an annular scraper conveyor 9 that discharges materials toward the pit, and can also be a conveying auger.
[0035] The material support and cleaning mechanism comprises a material blocking belt 8, a cleaning scraper 5 and a belt cleaning auger 7. The two grilles 10b are respectively covered with a material blocking belt 8, one side of the material blocking belt 8 is placed on the edge of the pit, and the other side is placed on the edge of the blind plate 10a.
[0036] The material blocking belt 8 extends along the full length of the grille 10b, and an upwardly raised arched aqueduct 3 is provided in the middle of the warehouse unloading machine. The arched aqueduct 3 is an isosceles trapezoid, and the corners are smoothly transitioned and are respectively provided with arc chamfers, belt guide wheels or aqueduct guide rollers. The travel drive shaft 2b of the warehouse unloading machine is located below the high point of the arched aqueduct 3. The material blocking belt 8 goes up around the upwardly raised arched aqueduct 3 and then goes down back to the top of the grille 10b.
[0037] Both sides of the material-blocking belt 8 are restricted between the two side wall panels of the arched aqueduct 3. The upper end of the arched aqueduct 3 is provided with a plurality of aqueduct limiting rods 3a to prevent the material-blocking belt 8 from falling out of the groove.
[0038] Belt tensioning wheels 8a are respectively provided at both ends of the material blocking belt 8. For the convenience of display, the belt tensioning wheels 8a at both ends are moved to a position close to the warehouse discharge machine in the figure.
[0039] In the material storage state, the material blocking belt 8 covers the grille 10b and obtains reliable support from the grille 10b, can bear the weight of the material, and reliably close the pit.
[0040] The middle part of the travel drive shaft 2b is connected to the output end of the warehouse outgoing travel reduction box 2a, the warehouse outgoing travel reduction box 2a is fixed on the warehouse outgoing machine base, and the input end of the warehouse outgoing travel reduction box 2a is driven by the warehouse outgoing travel motor 2;
[0041] On the floor of the flat warehouse, multiple channel steels are symmetrically arranged extending in the full depth direction, and the openings of each channel steel face upward and are distributed with warehouse exit walking chains 2d, and walking chain tensioning mechanisms 2e are respectively arranged at both ends of the warehouse exit walking chains 2d. Multiple walking drive sprockets 2c are symmetrically arranged on the walking drive shaft 2b, and the walking drive sprockets 2c and their steering sprockets are respectively engaged with the warehouse exit walking chains 2d.
[0042] When unloading, as the unloading machine moves forward, the material-blocking belt 8 at the unloading machine turns upward and passes through the arched aqueduct 3 over the unloading machine, forming a void under the arched aqueduct 3, exposing the grille 10b. The unloading equipment on the left and right sides of the unloading machine transports the materials in the width direction of the bungalow warehouse to the central pit, and the materials leak into the pit from the grille 10b. The buried scraper conveyor 11 in the pit transports the materials out of the warehouse, and the material-blocking belt 8 behind the unloading machine covers the pit again.
[0043] The material on the blind plate 10a leaks from the two grids 10b by natural collapse, and a part of the material will still accumulate. Therefore, a cleaning scraper 5 is arranged between the two arched aqueducts 3. The cleaning scraper 5 is wrapped in a triangle and the bottom edge of the triangle is attached to the top of the blind plate 10a. The cleaning driving sprocket 4a of the cleaning scraper 5 is located on the top of the warehouse discharge machine. The blind plate cleaning motor 4 and its reducer are installed on the intermediate cleaning frame 1a, the intermediate cleaning frame 1a is fixed on the warehouse discharge machine base 1, and the cleaning driving sprocket 4a is installed at the output end of the intermediate cleaning reducer.
[0044] The driven sprockets 6 of the cleaning scraper 5 are symmetrically located at the front and rear sides of the bin discharge machine, and are respectively fixed on the driven shaft of the cleaning scraper 5. Belt cleaning augers 7 are respectively installed at both ends of the driven shaft of the cleaning scraper. Each belt cleaning augers 7 transports the material on the blocking belt 8 to the direction where the cleaning scraper is located. The cleaning scraper pushes the material along the blind plate 10a and scatters it to both sides, so that it falls on the grille 10b from the gap between the scraper and the blocking belt 8.
[0045] The above description is only the preferred feasible embodiment of the utility model, which shows and describes the basic principle, main features and advantages of the utility model, but does not limit the scope of patent protection of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. In addition to the above embodiments, the utility model can also have other implementation modes without departing from the spirit and scope of the utility model. The utility model will also have various changes and improvements. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents. The technical features not described in the utility model can be achieved by or using existing technologies, which will not be repeated here.
Claims
1. A flat warehouse unloading machine, comprising a unloading machine base, characterized in that: The warehouse machine walking mechanism, the material supporting and clearing mechanism and the material discharging mechanism are installed on the base of the warehouse discharging machine. The material supporting and clearing mechanism is located above the central pit, and the material discharging mechanism is symmetrically located on the left and right sides of the material supporting and clearing mechanism and extends along the width direction of the flat warehouse; The upper port of the central pit is covered with a material-permeable cover plate, the middle part of the material-permeable cover plate in the width direction of the pit is a blind plate, and both sides of the blind plate are grilles that can leak materials; The material supporting and clearing mechanism includes a material blocking belt covering the top of the two grilles and an arched aqueduct fixed in the middle of the warehouse discharge machine base, the front and rear ends of the arched aqueduct are close to the grilles, and the raised part in the middle passes over the travel drive shaft of the warehouse machine travel mechanism; the two material blocking belts extend respectively along the full length of the grilles and pass over the warehouse discharge machine along the arched aqueduct.
2. The flat warehouse unloading machine according to claim 1, characterized in that: The middle part of the travel drive shaft is connected to the output end of the warehouse outgoing travel reduction box, the warehouse outgoing travel reduction box is fixed on the warehouse outgoing machine base, and the input end of the warehouse outgoing travel reduction box is driven by the warehouse outgoing travel motor; A plurality of channel steels extending in the full depth direction are symmetrically arranged on the ground of the bungalow warehouse, and the opening of each channel steel faces upward and is distributed with warehouse exit walking chains; a plurality of walking driving sprockets are symmetrically arranged on the walking driving shaft, and the walking driving sprockets and the steering sprockets are respectively engaged with the warehouse exit walking chains.
3. The flat warehouse unloading machine according to claim 1, characterized in that: The discharging mechanism is a ring-shaped scraper conveyor that discharges materials toward the pit.
4. The flat warehouse unloading machine according to claim 1, characterized in that: The arched aqueduct is in the shape of an isosceles trapezoid, with smooth transitions at the corners and respectively provided with belt guide wheels or guide rollers, and the travel drive shaft of the warehouse unloading machine is located below the high point of the arched aqueduct.
5. The flat warehouse unloading machine according to claim 1, characterized in that: The two sides of the material-blocking belt are restricted between the two side wall panels of the arched aqueduct, and the upper end of the arched aqueduct is provided with a plurality of aqueduct limiting rods for preventing the material-blocking belt from slipping off.
6. The flat warehouse unloading machine according to claim 1, characterized in that: A cleaning scraper is provided between the two arched aqueducts. The cleaning scraper is wrapped in a triangle and the bottom edge of the triangle is attached to the top of the blind plate. The cleaning active sprocket of the cleaning scraper is located at the top of the warehouse discharge machine, and the cleaning driven sprocket of the cleaning scraper is symmetrically located on the front and rear sides of the warehouse discharge machine.
7. The flat warehouse unloading machine according to claim 6, characterized in that: The driven sprockets of the cleaning scraper are respectively fixed on the driven shaft of the cleaning scraper, and belt cleaning augers are respectively installed at both ends of the driven shaft of the cleaning scraper. Each belt cleaning augers is respectively located above the blocking belt and transports in the direction of the cleaning scraper.
Citation Information
Patent Citations
Discharging door device
CN214567948U