Blanket setting machine facilitating feeding

By designing driving components and heating components on the blanket setting machine, the height adjustment of the heating roller is achieved, which facilitates the loading of blanket fabrics, solving the problem of high labor intensity of staff during the loading process of blanket setting machine, and improving the loading speed and drying setting effect.

CN222648355UActive Publication Date: 2025-03-21ZHUJI HANGFENG TEXTILE PROD CO LTD
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Patent Information

Application Number
CN202421427760.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-21
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

When loading blankets on the shaping machine, due to the large mass and thick thickness of the blanket, it is necessary to manually wrap the blanket fabric onto the steam roller and the guide cloth assembly, resulting in a high labor intensity for the staff.

Method used

A blanket shaping machine for easy loading is designed, using driving components and heating components. The connecting rod is driven to rotate through the driving member. The connecting rod drives the heating roller to rotate along the axis of the guide roller, realizing the height adjustment of the heating roller and facilitating the loading of the blanket fabric.

Benefits of technology

Through this technical solution, the labor intensity of staff during the loading process is reduced, the loading speed and efficiency of the setting machine is improved, and the drying and setting effect of the blanket is improved.

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Abstract

The blanket setting machine comprises a box body, a plurality of cloth guide rollers, a heating assembly and a driving assembly used for driving blanket cloth to move in the direction from an inlet to an outlet of the box body, the cloth guide rollers are distributed in the movement direction of the blanket cloth, the cloth guide rollers are rotationally connected to the box body, and the heating assembly is arranged on the box body. The heating assembly comprises a plurality of heating rollers, a plurality of connecting rods and a driving part, the connecting rods correspond to the cloth guide rollers one to one, one ends of the connecting rods are rotationally connected to the box body in the width direction of the box body, and the heating rollers correspond to the connecting rods one to one; one end of the heating roller is rotationally connected to the other end of the connecting rod, and the driving piece is used for driving the connecting rod to rotate. The feeding device has the effect of reducing the working intensity of workers during feeding of the setting machine.
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Description

Technical Field

[0001] The present application relates to the field of forming machines, and in particular to a blanket forming machine which is convenient for loading materials. Background Art

[0002] Blanket is a commonly used bedding. It has rich plush on the surface and has strong warmth retention properties. Thick blanket weighs about 2-3 kg and is relatively heavy.

[0003] The shaping machine is a machine used for industrial manufacturing shaping. In the production process, the shaping machine is often used to dry and shape the blanket fabric.

[0004] At present, the Chinese utility model patent with publication number CN21478265U discloses a drying oven structure of a setting machine, including a box body, a cloth guide assembly is arranged on the box body, a plurality of steam rollers are rotatably connected to the box body, a plurality of air outlet holes are provided on the steam roller, a plurality of impurity removal assemblies for cleaning impurities or hair scraps on the steam roller are arranged on the box body, and the impurity removal assemblies include a dust hood, an air suction member, an air outlet pipe and a plurality of cleaning roller brushes, the dust hood is arranged on the box body and located above the steam roller, the dust hood is connected to the air suction member; a plurality of the cleaning roller brushes are rotatably connected in the dust hood, and a plurality of the cleaning roller brushes conflict with the steam roller; one end of the air outlet pipe is connected to the air suction device, and the other end is connected to the box body. This application has the effect of reducing the occurrence of hair scraps and impurities on the cloth blocking the air outlet holes.

[0005] With respect to the above-mentioned related technologies, the inventors believe that the following defects exist: due to the heavy weight and thickness of the blanket, the blanket cloth needs to be manually wound onto the steam roller and the cloth guide assembly during the feeding process of the setting machine, which places great labor intensity on the workers. Utility Model Content

[0006] In order to reduce the workload of the staff when loading materials into the forming machine, the present application provides a blanket forming machine that is easy to load.

[0007] The present application provides a blanket shaping machine that is easy to load, which adopts the following technical solution:

[0008] A blanket shaping machine that is easy to load, comprises a box body, a plurality of cloth guide rollers, a heating assembly and a driving assembly for driving the blanket cloth to move from the inlet to the outlet of the box body, wherein the plurality of cloth guide rollers are distributed along the movement direction of the blanket cloth, the cloth guide rollers are rotatably connected to the box body, the heating assembly comprises a plurality of heating rollers, a plurality of connecting rods and a driving member, the plurality of connecting rods correspond one-to-one with the plurality of cloth guide rollers, one end of the connecting rod is rotatably connected to the box body along the width direction of the box body, the plurality of heating rollers correspond one-to-one with the connecting rods, one end of the heating roller is rotatably connected to the other end of the connecting rod, and the driving member is used to drive the connecting rod to rotate.

[0009] By adopting the above technical scheme, when loading the shaping machine, the materials to be dried and shaped need to be passed around the rollers in the box in sequence. The thick blanket has a large density and high quality, which puts a great deal of work intensity on the staff. For the blanket shaping machine, the staff can drive the connecting rod to rotate through the driving member, and the connecting rod drives the heating roller to rotate along the axial direction of the cloth guide roller. The heating roller, which was originally lower than the height of the cloth guide roller, rotates to a height higher than the cloth guide roller. After that, the staff can pass the blanket fabric through the box through the driving component. At this time, the heating roller is above the blanket fabric and the cloth guide roller is below the blanket fabric. After that, the staff starts the driving member again, and the driving member drives the connecting rod to rotate, and the connecting rod drives the heating roller to rotate along the axial direction of the cloth guide roller until the height of the heating roller is lower than the height of the cloth guide roller, and the blanket fabric is stretched straight, and the feeding of the blanket fabric is completed, thereby reducing the labor intensity of the staff.

[0010] Optionally, the driving member includes a driving motor, a worm and a plurality of worm wheels, the plurality of worm wheels correspond one-to-one to the plurality of connecting rods, the worm wheel is coaxially arranged with the rotation axis of the connecting rod, the worm wheel is arranged on the connecting rod, the worm is rotatably connected to the box, the worm wheel is meshed with the worm, and the driving motor is used to drive the worm to rotate.

[0011] By adopting the above technical solution, the driving motor will drive the worm to rotate, the worm will drive several worm wheels to rotate, the worm wheels will drive the connecting rod to rotate, and the connecting rod will drive the heating roller to rotate. Through the driving parts, several heating rollers can be moved in the box at the same time, maintaining the consistency of the movement of the heating rollers, improving the speed of adjusting the position of the heating rollers, and improving the working efficiency of the blanket forming machine.

[0012] Optionally, the driving assembly includes a sliding seat, a fixed needle and a reciprocating member, the sliding seat is slidably connected to the box body along the transport direction of the blanket fabric, the fixed needle is arranged on the upper end surface of the sliding seat, and the reciprocating member is used to drive the sliding seat to slide.

[0013] By adopting the above technical solution, the sliding seat can slide in the box body, and the fixed needle penetrates the blanket fabric. Under the gravity of the blanket fabric, the separation of the blanket fabric and the sliding seat is reduced. The reciprocating part is used to drive the sliding seat to move in the box body, and the driving component structure is reasonable.

[0014] Optionally, the sliding seat includes a sliding block and a sliding plate, the sliding block is slidably connected to the box body along the transport direction of the blanket fabric, the sliding plate is slidably connected to the sliding block along the vertical direction, the fixed needle is arranged on the sliding plate, and the driving assembly also includes an adjusting part for driving the sliding plate to move.

[0015] By adopting the above technical solution, since the sliding seat is always under the blanket fabric, when the blanket fabric is loaded and dried, the fixed needle is easy to come into contact with the conveyed blanket fabric, causing the blanket fabric to be hooked. Therefore, the staff can use a practical adjustment part to drive the sliding plate to move vertically downward, so as to move the fixed needle on the sliding plate away from the blanket fabric in the conveying state. The driving part has a reasonable structure, which improves the quality of the blanket fabric.

[0016] Optionally, the driving assembly also includes a clamping member, which includes a clamping plate and a clamping spring. The clamping member is slidably connected to the sliding plate in a direction approaching or away from the sliding plate, and the clamping spring is used to keep the clamping plate in contact with the upper end surface of the sliding plate.

[0017] By adopting the above technical solution, the blanket fabric is fixed to the sliding seat by a fixed needle. Due to the large mass of the blanket fabric, it is easy for the blanket fabric to move relative to the fixed needle, causing the needle holes on the blanket fabric to become larger, resulting in a decrease in the quality of the blanket fabric. Therefore, the staff presses the blanket fabric against the sliding seat through a pressing plate to reduce the displacement of the blanket fabric relative to the fixed needle, thereby improving the quality of the blanket fabric.

[0018] Optionally, the adjusting member includes an adjusting screw and a rotating disk, the length direction of the adjusting screw is parallel to the sliding direction of the sliding plate, the adjusting screw is rotatably connected to the sliding block, the sliding plate is threadedly connected to the adjusting screw, and the rotating disk is arranged on one end of the adjusting screw.

[0019] By adopting the above technical solution, when the position of the sliding plate needs to be adjusted, the staff can hold the rotating disk, and the rotating disk drives the adjusting screw to rotate. The adjusting screw is threadedly connected to the sliding plate, and the sliding plate moves vertically on the sliding seat. The adjusting screw has a self-locking effect. During the movement of the sliding block, the sliding plate will not move relative to the sliding block. The adjustment part has a simple structure and is easy for the staff to operate.

[0020] Optionally, the reciprocating member includes a reciprocating motor and a screw, the length direction of the screw is parallel to the sliding direction of the sliding seat, the screw is rotatably connected to the box body, the sliding seat is threadedly connected to the screw, and the reciprocating motor is used to drive the screw to rotate.

[0021] By adopting the above technical solution, the reciprocating motor drives the screw to rotate, the screw drives the sliding block to move along the transportation direction of the blanket cloth, the sliding block drives the sliding plate to move, and the sliding plate drives the blanket cloth fixed on the sliding plate to perform loading operations. The reciprocating part is operated by the reciprocating motor, and there is no need for the staff to enter the box, which reduces the work intensity of the staff and improves the loading efficiency of the blanket forming machine.

[0022] Optionally, a heating plate is provided in the box, and the heating plate is located on the side of the blanket fabric facing away from the heating roller.

[0023] By adopting the above technical solution, since the blanket is thick, the heating roller only touches the blanket fabric on one side, and the drying and shaping effect of the blanket fabric is not good. Therefore, a heating plate is set on the other side of the blanket fabric, and the heating plate heats the side of the blanket fabric that does not contact the heating roller, thereby improving the drying effect of the blanket fabric and improving the shaping efficiency of the blanket fabric.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] 1. The driving member can drive the heating roller to rotate along the rotation axis of the connecting rod, which can facilitate the driving assembly to drive the blanket fabric through the box, thereby increasing the feeding speed of the setting machine;

[0026] 2. The sliding seat includes a sliding block and a sliding plate, which reduces the contact between the blanket fabric and the fixed needle during the shaping process, thereby improving the quality of the blanket fabric;

[0027] 3. The heating plate is used to heat the side of the blanket fabric that is not in contact with the heating roller, thereby improving the drying efficiency and shaping quality of the blanket fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the structure of a blanket forming machine which is convenient for loading.

[0029] Figure 2 yes Figure 1 A cross-sectional view is used to show the positional relationship between the heating component and the cloth guide roller.

[0030] Figure 3 yes Figure 1 Schematic diagram of the structure of the driving component.

[0031] 1. Box body; 11. Slide groove; 2. Cloth guide roller; 3. Heating assembly; 31. Heating roller; 32. Connecting rod; 33. Driving member; 331. Driving motor; 332. Worm; 333. Worm wheel; 34. Mounting frame; 4. Driving assembly; 41. Sliding seat; 411. Sliding block; 412. Sliding plate; 42. Fixed needle; 43. Reciprocating member; 431. Reciprocating motor; 432. Screw; 44. Clamping member; 441. Clamping plate; 442. Clamping spring; 443. Sliding column; 444. Limiting piece; 45. Adjusting member; 451. Adjusting screw; 452. Rotating disk; 5. Transmission assembly; 51. Transmission roller; 52. Transmission motor; 6. Heating plate. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-3 This application is described in further detail.

[0033] The present application embodiment discloses a blanket shaping machine that is convenient for loading materials. Figure 1 and Figure 2 A blanket shaping machine for easy loading includes a box body 1, two cloth guide rollers 2, a heating component 3, a driving component 4 for driving the blanket cloth to be loaded, a transmission component 5 for driving the blanket cloth to move during the drying process, and two heating plates 6. The transmission component 5 includes a transmission roller 51 and a transmission motor 52. The length direction of the transmission roller 51 is parallel to the width direction of the box body 1. The transmission roller 51 is rotatably connected to the inner side wall of the box body 1. The transmission motor 52 is fixedly arranged on the side wall of the box body 1. The output shaft of the transmission motor 52 is fixedly connected to one end of the transmission roller 51.

[0034] Reference Figure 1 and Figure 2 The two cloth guide rollers 2 are distributed along the length direction of the box body 1, and the two cloth guide rollers 2 are located on one side of the driving roller 51. The cloth guide rollers 2 are parallel to the width direction of the box body 1, and the height of the cloth guide rollers 2 is the same as the height of the driving roller 51. The cloth guide rollers 2 are rotatably connected to the inner wall of the box body 1.

[0035] Reference Figure 1 and Figure 2 The heating assembly 3 includes two heating rollers 31, two connecting rods 32, a driving member 33 and two mounting frames 34. The two connecting rods 32 correspond to the two cloth guide rollers 2 one by one. The two connecting rods 32 correspond to the two cloth guide rollers 2 one by one. The length direction of the connecting rods 32 is parallel to the radial direction of the cloth guide roller 2. One end of the connecting rod 32 is rotatably connected to the inner wall of the box body 1 along the rotation axis of the cloth guide roller 2. The two mounting frames 34 correspond to the two connecting rods 32 one by one. The mounting frames 34 are fixedly arranged on the other end of the connecting rods 32. The two heating rollers 31 correspond to the two mounting frames 34 one by one. The length direction of the heating roller 31 is parallel to the length direction of the cloth guide roller 2. The heating roller 31 is rotatably connected to the mounting frames 34.

[0036] Reference Figure 1 and Figure 2 The driving member 33 includes a driving motor 331, a worm 332 and two worm wheels 333. The two worm wheels 333 correspond to the two connecting rods 32 one by one. The worm wheel 333 is coaxially arranged with the rotation axis of the connecting rod 32. The worm wheel 333 is fixedly arranged on the rotation axis of the connecting rod 32. The length direction of the worm 332 is parallel to the length direction of the box body 1. The worm 332 is rotatably connected to the side wall of the box body 1. The driving motor 331 is fixedly arranged on the side wall of the box body 1. The output shaft of the driving motor 331 is fixedly connected to one end of the worm 332. The two heating plates 6 correspond to the two heating rollers 31 one by one. The heating plate 6 is fixedly arranged in the box body 1. The heating plate 6 is located on the side of the blanket fabric away from the heating roller 31.

[0037] Reference Figure 1 and Figure 3 The driving assembly 4 includes a sliding seat 41, a plurality of fixed pins 42, a reciprocating member 43, a pressing member 44 and an adjusting member 45. The box body 1 is provided with sliding grooves 11 on the two opposite side walls along the width direction. The sliding grooves 11 extend along the width direction of the box body 1. The length direction of the sliding grooves 11 is parallel to the length direction of the box body 1. The sliding seat 41 includes two sliding blocks 411 and a sliding plate 412. The two sliding blocks 411 correspond to the two sliding grooves 11 one by one. The sliding blocks 411 are slidably connected in the sliding grooves 11. The length direction of the sliding plate 412 is parallel to the width direction of the box body 1. The sliding plate 412 is located between the two sliding blocks 411. The sliding plate 412 is vertically movable. The straight sliding connection is on the sliding block 411, and a plurality of fixed pins 42 are distributed along the width direction of the box body 1. The fixed pins 42 are vertically arranged, and the lower end surface of the fixed pins 42 is fixedly arranged on the upper end surface of the sliding plate 412. The reciprocating member 43 includes a reciprocating motor 431 and a screw 432. The screw 432 is located in one of the sliding grooves 11, and the length direction of the screw 432 is parallel to the length direction of the box body 1. The screw 432 is rotatably connected to the inner side wall of the sliding groove 11, and the screw 432 is threadedly connected to one of the sliding blocks 411. The reciprocating motor 431 is fixedly arranged on the box body 1, and the output shaft of the reciprocating motor 431 is fixedly connected to one end of the worm 332.

[0038] Reference Figure 3The adjusting member 45 includes an adjusting screw 451 and a rotating disk 452. The adjusting screw 451 corresponds to one of the sliding blocks 411. The adjusting screw 451 is vertically arranged. The adjusting screw 451 is rotatably connected to the sliding block 411. The adjusting screw 451 is threadedly connected to the sliding plate 412. The rotating disk 452 is coaxially arranged with the adjusting screw 451. The rotating disk 452 is fixedly arranged on the upper end surface of the adjusting screw 451. The tightening member 44 includes a tightening plate 441, two tightening springs 442, two sliding columns 443 and two limiting plates 444. The two sliding columns 443 are distributed along the length direction of the sliding plate 412. The sliding columns 443 are vertically arranged. The sliding columns 443 are slidably connected to the sliding plate 41 2, the clamping plate 441 is horizontally arranged, the length direction of the clamping plate 441 is parallel to the length direction of the sliding plate 412, the clamping plate 441 is located above the sliding plate 412, the clamping plate 441 is fixedly arranged on the upper end surface of the sliding column 443, the two limiting plates 444 correspond to the two sliding columns 443 one by one, the limiting plates 444 are horizontally arranged, the limiting plates 444 are fixedly arranged on the lower end surface of the sliding column 443, the two clamping springs 442 correspond to the two sliding columns 443 one by one, the clamping springs 442 are sleeved on the sliding column 443, the upper end surface of the clamping springs 442 is fixedly arranged on the lower end surface of the sliding plate 412, and the lower end surface of the clamping springs 442 is fixedly arranged on the upper end surface of the limiting plates 444.

[0039] The implementation principle of the blanket shaping machine for easy loading of the present application embodiment is as follows: when the blanket shaping machine needs to be loaded with materials, the staff starts the driving motor 331, the driving motor 331 drives the worm 332 to rotate, the worm 332 drives the two worm wheels 333 to rotate, the worm wheels 333 drive the connecting rod 32 to rotate, the connecting rod 32 drives the mounting frame 34 to rotate, the mounting frame 34 drives the heating roller 31 to move until the height of the heating roller 31 is higher than the height of the cloth guide roller 2, and then the staff first passes the blanket cloth through the pressing plate 44 1 and the sliding plate 412, and then the fixed needle 42 is inserted into the cloth head position of the blanket cloth, and then the staff starts the reciprocating motor 431, the reciprocating motor 431 drives the screw 432 to rotate, the screw 432 drives the sliding block 411 to move, and the sliding block 411 drives the blanket cloth to move in the length direction of the box body 1. The blanket cloth passes through the transmission roller 51, the guide roller 2 and the heating roller 31 on one side of the box body 1. At this time, the heating roller 31 is located above the blanket cloth, and the transmission roller 51 and the guide roller 2 are located below the blanket cloth.

[0040] Afterwards, the worker drives the driving motor 331 again, and the driving motor 331 drives the heating roller 31 to rotate along the rotating axis of the connecting rod 32 until the height of the heating roller 31 is lower than the height of the cloth guide roller 2. Then the staff will move the clamping plate 441 in the direction away from the sliding plate 412 to overcome the elastic force of the clamping spring 442, so that the staff can separate the fixing needle 42 from the blanket fabric. Then the staff will rotate the rotating disk 452, and the rotating disk 452 drives the adjusting screw 451 to rotate, and the adjusting screw 451 drives the sliding plate 412 to move vertically downward, so that the fixing needle 42 is away from the blanket fabric.

[0041] During the operation of the setting machine, one side of the cloth is heated and dried by the heating roller 31, and the other side of the cloth is heated and dried by the heating plate 6, so the setting machine has high operating efficiency.

[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A blanket shaping machine that is easy to load, characterized by: The invention comprises a box body (1), a plurality of cloth guide rollers (2), a heating component (3), and a driving component (4) for driving a blanket cloth to move from an inlet to an outlet of the box body (1), wherein the plurality of cloth guide rollers (2) are distributed along the moving direction of the blanket cloth, and the cloth guide rollers (2) are rotatably connected to the box body (1). The heating component (3) comprises a plurality of heating rollers (31), a plurality of connecting rods (32), and a driving member (33), wherein the plurality of connecting rods (32) correspond one-to-one to the plurality of cloth guide rollers (2), and one end of the connecting rod (32) is rotatably connected to the box body (1) along the width direction of the box body (1). The plurality of heating rollers (31) correspond one-to-one to the connecting rods (32), and one end of the heating roller (31) is rotatably connected to the other end of the connecting rod (32). The driving member (33) is used to drive the connecting rod (32) to rotate.

2. A blanket shaping machine for easy loading according to claim 1, characterized in that: The driving member (33) comprises a driving motor (331), a worm (332) and a plurality of worm wheels (333); the plurality of worm wheels (333) correspond to the plurality of connecting rods (32) in a one-to-one manner; the worm wheel (333) is coaxially arranged with a rotation axis of the connecting rod (32); the worm wheel (333) is arranged on the connecting rod (32); the worm (332) is rotatably connected to the box body (1); the worm wheel (333) is meshed with the worm (332); and the driving motor (331) is used to drive the worm (332) to rotate.

3. A blanket shaping machine for easy loading according to claim 1, characterized in that: The driving component (4) comprises a sliding seat (41), a fixed needle (42) and a reciprocating member (43); the sliding seat (41) is slidably connected to the box body (1) along the transport direction of the blanket fabric; the fixed needle (42) is arranged on the upper end surface of the sliding seat (41); and the reciprocating member (43) is used to drive the sliding seat (41) to slide.

4. A blanket shaping machine for easy loading according to claim 3, characterized in that: The sliding seat (41) comprises a sliding block (411) and a sliding plate (412); the sliding block (411) is slidably connected to the box body (1) along the transport direction of the blanket fabric; the sliding plate (412) is slidably connected to the sliding block (411) along the vertical direction; the fixed needle (42) is arranged on the sliding plate (412); and the driving component (4) further comprises an adjusting member (45) for driving the sliding plate (412) to move.

5. A blanket shaping machine for easy loading according to claim 4, characterized in that: The driving assembly (4) further comprises a retaining member (44), wherein the retaining member (44) comprises a retaining plate (441) and a retaining spring (442), wherein the retaining member (44) is slidably connected to the sliding plate (412) in a direction approaching or moving away from the sliding plate (412), and the retaining spring (442) is used to keep the retaining plate (441) in contact with the upper end surface of the sliding plate (412).

6. A blanket shaping machine for easy loading according to claim 4, characterized in that: The adjusting member (45) comprises an adjusting screw (451) and a rotating disk (452); the length direction of the adjusting screw (451) is parallel to the sliding direction of the sliding plate (412); the adjusting screw (451) is rotatably connected to the sliding block (411); the sliding plate (412) is threadedly connected to the adjusting screw (451); and the rotating disk (452) is arranged on one end of the adjusting screw (451).

7. The blanket shaping machine for easy loading according to claim 3, characterized in that: The reciprocating member (43) comprises a reciprocating motor (431) and a screw rod (432); the length direction of the screw rod (432) is parallel to the sliding direction of the sliding seat (41); the screw rod (432) is rotatably connected to the box body (1); the sliding seat (41) is threadedly connected to the screw rod (432); and the reciprocating motor (431) is used to drive the screw rod (432) to rotate.

8. The blanket shaping machine for easy loading according to claim 1, characterized in that: A heating plate (6) is arranged in the box body (1), and the heating plate (6) is located on a side of the blanket material facing away from the heating roller (31).