Integrated light source module

By designing an integrated high-bright LED light source module, the problem of short life and high failure rate of xenon flash light is solved, and a longer service life and lower failure rate is achieved, meeting the needs of daytime monitoring and filling light in smart transportation and smart cities.

CN222651101UActive Publication Date: 2025-03-21SHANGHAI GUANGZHIDUN TECH CO LTD
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Patent Information

Application Number
CN202421560661.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-03-21
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing xenon flash light has a short lifespan and a high failure rate, which cannot meet the needs of daytime monitoring and filling light in smart transportation and smart cities.

Method used

An integrated high-bright LED light source module is designed, using regular hexagonal hexagonal prisms as the mounting base, fixing multiple LED light sources, and quickly dissipating heat through heat dissipation columns and heat sinks, replacing the traditional xenon lamp tubes.

Benefits of technology

It extends the service life of the light source, reduces the failure rate, reduces maintenance costs, and can meet the needs of high-brightness monitoring and fill-up light, which has great economic value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of light source modules, and discloses an integrated light source module which comprises an installation base, the installation base is a regular hexagon hexagonal prism, and a plurality of LED light sources are fixedly arranged on the outer sides of the six faces, close to the front end, of the installation base. A heat dissipation column is fixedly arranged on the rear end face of the installation base, a plurality of heat dissipation fins are fixedly arranged on the outer side of the heat dissipation column, the installation base is a copper hexagonal prism, and the LED light sources, located on the same plane, in the LED light sources are arranged in five rows and ten columns. According to the high-brightness LED light source module, a gas explosion flashing xenon lamp light source can be directly replaced, the service life problem of a xenon lamp tube can be solved, the service life problem of a xenon gas light source can be fundamentally solved by adopting the high-brightness LED light source module, the problems that an existing xenon explosion flashing lamp is short in service life and high in failure rate are solved, the maintenance cost of construction engineering is reduced, and the high-brightness LED light source module has large economic value and is suitable for popularization and application. And the industrial application is well met.
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Description

Technical Field

[0001] The utility model relates to the technical field of light source modules, in particular to an integrated light source module. Background Art

[0002] With the rapid development of the intelligent transportation industry and smart cities, there is a growing demand for monitoring fill lighting in intelligent transportation checkpoints during the day, especially for monitoring of cab personnel and facial recognition. In addition, because the sunlight at noon is very strong, reaching up to 100,000 lux, ordinary light fill lighting cannot meet the requirements at all, and the camera cannot clearly capture the situation in the cab. Therefore, a high-brightness flash is needed to fill in the lighting for taking pictures in the cab. In order to meet the fill lighting needs during the day, the power and brightness of the flash will be very high.

[0003] At present, due to the lifespan of the xenon lamp, the gas light source has always had problems. Depending on the process model, most of them flash 5 million to 10 million times. At some intersections with heavy traffic, the light will decay seriously after a few years of use, or even the lamp will burn out. Therefore, the utility model provides an integrated light source module to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and an integrated light source module is proposed, which can directly replace the gas flash xenon lamp light source, and can solve the life problem of the xenon lamp tube. The use of this high-brightness LED light source module can fundamentally solve the life problem of the xenon gas light source, solve the current problems of short life and high failure rate of xenon flash lamps, reduce the maintenance cost of construction projects, have great economic value, and well meet industry applications.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An integrated light source module comprises a mounting base, wherein the mounting base is a regular hexagonal hexagonal prism, and a plurality of LED light sources are fixedly arranged on the outer sides of six surfaces of the mounting base near the front end;

[0007] A heat dissipation column is fixedly arranged on the rear end surface of the mounting base, and a plurality of heat dissipation fins are fixedly arranged on the outer side of the heat dissipation column;

[0008] Through the above technical solution, multiple LED light sources are fixed on the mounting base, which can quickly conduct heat away. At the same time, the designed multiple LED light sources can directly replace the gas flash xenon lamp light source, which can solve the problem of xenon lamp tube life.

[0009] Furthermore, the mounting base is made of copper hexagonal prism;

[0010] Through the above technical solution, copper has good corrosion resistance and can maintain its beautiful appearance for a long time in a humid environment. Copper is a good thermal conductive material and can quickly conduct heat, which is conducive to heat dissipation.

[0011] Furthermore, the mounting base is made of aluminum hexagonal prism;

[0012] Through the above technical solution, aluminum is light in weight, easy to carry and install, and has high strength and durability, and aluminum is a good thermal conductive material.

[0013] Furthermore, the plurality of LED light sources located on the same plane are arranged in five rows and ten columns;

[0014] Through the above technical solution, 50 LED light sources are realized on one side, totaling 300 LED light sources, with relatively high power.

[0015] Furthermore, a through hole is provided inside the heat dissipation column, and heat-conducting oil is embedded in the through hole;

[0016] Through the above technical solution, heat can be quickly and evenly transferred to the thermal oil in the through hole and the entire surface of the heat dissipation column, and the heat sink and air exchange heat to dissipate the heat into the air, thereby effectively improving the service life of the integrated high-power and high-brightness LED light source module.

[0017] Furthermore, the plurality of LED light sources are fixed to the outer wall of the mounting base by means of thermally conductive adhesive;

[0018] The above technical solution has the advantages of heat conduction function and quick installation.

[0019] The utility model has the following beneficial effects:

[0020] 1. The utility model proposes an integrated light source module, which can directly replace the gas flash xenon light source, and can solve the life problem of the xenon lamp tube. The high-brightness LED light source module can fundamentally solve the life problem of the xenon gas light source. There is no problem of the number of flashes, but the life is calculated according to 50,000 hours. If calculated according to the number of flashes, it can reach 100 million flashes. The utility model proposes an alternative light source for xenon lamp tubes, solves the problems of short life and high failure rate of current xenon flash lamps, reduces the maintenance cost of construction projects, has great economic value, and well meets industry applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the shaft side structure of the utility model;

[0022] Figure 2 This is another axial side structural schematic diagram of the utility model;

[0023] Figure 3 This is a front view structural schematic diagram of the utility model;

[0024] Figure 4 It is a partial structural schematic diagram of the utility model.

[0025] Legend:

[0026] 1. Mounting base; 2. LED light source; 3. Thermal conductive adhesive; 4. Heat sink; 5. Heat dissipation column; 6. Through hole. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example 1

[0028] Reference Figure 1-4 The utility model provides an embodiment: an integrated light source module, including a mounting base 1, the mounting base 1 is a regular hexagonal hexagonal prism, and a plurality of LED light sources 2 are fixedly arranged on the outer sides of the six surfaces near the front end of the mounting base 1;

[0029] A heat dissipation column 5 is fixedly arranged on the rear end surface of the mounting base 1 , and a plurality of heat dissipation fins 4 are fixedly arranged on the outer side of the heat dissipation column 5 .

[0030] The mounting base 1 is made of copper hexagonal prism. As shown in the figure, the integrated light source module uses a hexagonal prism with a regular hexagonal cross section as the mounting base 1. The copper hexagonal prism has 5 rows and 10 columns on each of the six faces, with a total of 50 LED light sources 2, a total of 300 LED light sources 2, the side length of the regular hexagon is 10mm, and the size of a single light source is less than 2*2mm. The light source is welded on the copper substrate, and the copper substrate is mounted on the hexagonal prism through thermal conductive glue 3. The heat of the LED is conducted out through the hexagonal prism. The single pulse power of the light source can reach 50W, and the total pulse power of the integrated LED light source module can reach 15000W.

[0031] Since the heat dissipation column 5 has a through hole 6 inside, and heat transfer oil is embedded in the through hole 6, it can be seen that when the heat conducted by the mounting base 1 is collected in the heat dissipation column 5 at the rear end and the heat is quickly and evenly transferred to the heat transfer oil in the through hole 6 and the entire surface of the heat dissipation column 5, the heat sink 4 of the heat dissipation column 5 exchanges heat with the air, and the heat is dissipated into the air, thereby effectively improving the service life of the integrated high-power and high-brightness LED light source module. The heat transfer oil uses No. 45 transformer cooling oil. Example 2

[0032] According to the above technical solution, the mounting base 1 adopts an aluminum hexagonal prism, that is, the integrated LED light source module adopts a hexagonal prism with a regular hexagonal cross section as the mounting base 1, and an aluminum hexagonal prism is adopted. Each of the six faces is arranged with 5 rows and 10 columns, with a total of 50 LED light sources 2, a total of 300 LED light sources 2, the side length of the regular hexagon is 10mm, the size of a single light source is less than 2*2mm, the light source is welded on the aluminum substrate, and the aluminum substrate is locked on the hexagonal prism through a graphite gasket, and the heat of the LED is conducted out through the hexagonal prism. The single pulse power of the light source can reach 50W, and the total pulse power of the integrated LED light source module can reach 15000W.

[0033] Working principle: During installation, multiple LED light sources 2 are installed on each surface of the hexagonal prism in the form of five rows and ten columns, and the heat generated by the multiple LED light sources 2 is conducted out through the mounting base 1, and the heat is conducted to the outside of the heat dissipation column 5 at the rear end, and the heat exchange is completed between the heat sink 4 and the air, so as to achieve a rapid heat dissipation effect.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated light source module, comprising a mounting base (1), characterized in that: The mounting base (1) is a regular hexagonal hexagonal prism, and a plurality of LED light sources (2) are fixedly arranged on the outer sides of the six surfaces of the mounting base (1) near the front end; A heat dissipation column (5) is fixedly arranged on the rear end surface of the mounting base (1), and a plurality of heat dissipation fins (4) are fixedly arranged on the outer side of the heat dissipation column (5).

2. An integrated light source module according to claim 1, characterized in that: The mounting base (1) is made of copper hexagonal prism.

3. The integrated light source module according to claim 1, characterized in that: The mounting base (1) is made of an aluminum hexagonal prism.

4. The integrated light source module according to claim 1, characterized in that: The plurality of LED light sources (2) located on the same plane among the plurality of LED light sources (2) are arranged in a manner of five rows and ten columns.

5. The integrated light source module according to claim 1, characterized in that: A through hole (6) is provided inside the heat dissipation column (5), and heat-conducting oil is embedded in the through hole (6).

6. The integrated light source module according to claim 1, characterized in that: The plurality of LED light sources (2) are fixed to the outer wall of the mounting base (1) via heat-conducting adhesive (3).