Rotary kiln hydraulic catch wheel structure capable of prolonging service life

By designing the main mechanism and moving adjustment mechanism in the rotary kiln hydraulic gear structure, the existing hydraulic gear wheel has been solved, and the problem of short service life and easy damage is easily encountered, achieving a longer service life and a more convenient replacement process.

CN222651901UActive Publication Date: 2025-03-21XINJIANG FUKANG TIANSHAN CEMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420346497.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-03-21
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

The existing rotary kiln hydraulic gear structure is easily damaged during use, and the service cycle is short, resulting in higher cost and cost in subsequent replacement.

Method used

A hydraulic gear structure including a main mechanism and a moving adjustment mechanism is designed. The main body of the gear wheel is fixed by a movable hydraulic rod and a connecting plate, and the PLC control is used to avoid excessive pressure deviation and improve the bearing bearing capacity; at the same time, through the cooperation of the servo motor and the movable screw, the convenience during replacement is achieved.

Benefits of technology

The use cycle of hydraulic gear is extended, the cost of subsequent replacement is reduced, and the convenience of replacement is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222651901U_ABST
    Figure CN222651901U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of hydraulic catch wheels, and discloses a rotary kiln hydraulic catch wheel structure capable of prolonging service life, which comprises a main body mechanism and a movable adjusting mechanism, the movable adjusting mechanism is positioned below the main body mechanism, and the main body mechanism comprises a fixed bottom plate, a placing bottom plate, a mounting base and a hydraulic pump. The placing bottom plate is fixedly mounted in the middle of the upper end of the fixed bottom plate, the mounting base is fixedly mounted at the upper end of the placing bottom plate, the hydraulic pump is fixedly mounted in the middle of the upper end of the mounting base, and the main body mechanism further comprises a movable bolt, a movable hydraulic rod and a connecting disc. According to the rotary kiln hydraulic catch wheel structure capable of prolonging the service cycle, through the use of the main body mechanism, a catch wheel main body is fixed through a movable hydraulic rod and a connecting disc when the rotary kiln hydraulic catch wheel structure capable of prolonging the service cycle is used, and a PLC is arranged in the connecting disc for control, so that the situation that the pressure deviation is too large and the instant re-check on a bearing is too large can be avoided, and the bearing capacity of vertical thrust of the bearing is improved; and the service life is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic stop wheels, in particular to a rotary kiln hydraulic stop wheel structure capable of extending the service life. Background Art

[0002] Due to the characteristics of the calcium carbide slag production line, there are more harmful components such as sulfur, alkali and chlorine in the kiln, and the kiln skin in the rotary kiln is frequently knotted and collapsed, which can easily cause differences in the contact surface between the supporting roller and the wheel band, and have a greater impact on the up and down movement of the kiln. If the kiln is not adjusted properly during the kiln adjustment process, the supporting roller will be in an "eight-shaped" shape, which will cause uneven force. When the kiln cannot move up and down freely, it will cause the hydraulic stop wheel to exert force frequently, which is easy to cause damage under long-term stress conditions.

[0003] The existing rotary kiln hydraulic stopper wheel structure which can extend the service life is easy to cause damage during use and has a short service life, which makes its subsequent replacement cost high and the loss large. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The utility model aims to provide a rotary kiln hydraulic stopper wheel structure with a prolonged service life, so as to solve the problems in the above background technology that the hydraulic stopper wheel structure is easily damaged during use, has a short service life, and causes high cost and large loss in subsequent replacement.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rotary kiln hydraulic stop wheel structure capable of extending the service life, comprising a main body mechanism and a movable adjustment mechanism, wherein the movable adjustment mechanism is located below the main body mechanism, and the main body mechanism comprises a fixed bottom plate, a placement bottom plate, a mounting base and a hydraulic pump, wherein the placement bottom plate is fixedly mounted on the middle of the upper end of the fixed bottom plate, the mounting base is fixedly mounted on the upper end of the placement bottom plate, and the hydraulic pump is fixedly mounted on the middle of the upper end of the mounting base.

[0008] Preferably, the main structure also includes movable bolts, movable hydraulic rods and connecting plates. The movable bolts are movably installed on the left and right sides of the upper end of the placement base plate. The movable hydraulic rod is movably installed on the transmission end of the left end of the hydraulic pump. The connecting plate is movably installed on the left end of the movable hydraulic rod. The fixed base plate and the placement base plate are fixed together by movable bolts to make them more firm. The movable hydraulic rod and the connecting plate are fixedly connected to the connecting and fixing plates on the left and right sides of the block wheel body. Through the PLC control installed inside the connecting plate, it can avoid excessive pressure deviation and excessive instantaneous review of the bearing, thereby improving the bearing capacity of the up and down thrusts of the bearing and increasing its service life.

[0009] Preferably, the main mechanism also includes a stopper wheel body, a connecting and fixing plate and a through hole, the stopper wheel body is movably mounted on the left side of the connecting plate, the connecting and fixing plate is fixedly mounted in the middle of the left and right sides of the stopper wheel body, the connecting and fixing plate is fixedly connected to the connecting plate, the through holes are evenly distributed on the inner side of the stopper wheel body, and the connecting and fixing plate is fixedly connected to the connecting plate, so that the force is evenly distributed through the through holes to improve the service life.

[0010] Preferably, the movable adjustment mechanism includes a load-bearing plate, a placement slot, a servo motor, a movable screw and a movable nut. The load-bearing plate is fixedly installed at the lower end of the fixed base plate, and the load-bearing plate can better bear the load.

[0011] Preferably, the placement slot is fixedly arranged in the middle of the upper end of the load-bearing plate, and the servo motor is fixedly installed at the right end of the inner side of the placement slot, and the servo motor is fixed by the placement slot.

[0012] Preferably, the movable screw is movably installed at the transmission end of the left end of the servo motor, the movable nut is threadedly connected to the outer end of the movable screw, and the placement base plate is located at the upper end of the movable nut. The movable screw is driven to rotate by the operation of the servo motor, and the rotation of the movable screw drives the movable nut at the outer end to move to the right, and drives the fixed base plate to move together for better replacement.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The rotary kiln hydraulic stopper wheel structure which can extend the service life, through the use of the main body mechanism, can fix the stopper wheel body through the movable hydraulic rod and the connecting plate when in use. The connecting plate has PLC control, so that it can avoid excessive pressure deviation and excessive instantaneous recheck of the bearing, improve the bearing capacity of the up and down thrust of the bearing, and increase its service life;

[0015] 2. The rotary kiln hydraulic stop wheel structure which can extend the service life uses a mobile adjustment mechanism so that when in use, the servo motor drives the movable screw to rotate, and the rotation of the movable screw drives the movable nut at the outer end to move to the right, and the fixed bottom plate above it is moved away, making it more convenient to replace. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the detailed structure of the partial main mechanism of the utility model Figure 1 ;

[0018] Figure 3 This is a detailed structural diagram of the mobile adjustment mechanism of the utility model;

[0019] Figure 4 This is a schematic diagram of the detailed structure of the partial main mechanism of the utility model Figure 2 .

[0020] In the figure: 1. Main body; 101. Fixed bottom plate; 102. Placement bottom plate; 103. Mounting base; 104. Hydraulic pump; 105. Movable bolt; 106. Movable hydraulic rod; 107. Connecting plate; 108. Block wheel body; 109. Connecting fixed plate; 110. Through hole; 2. Mobile adjustment mechanism; 201. Load-bearing plate; 202. Placement slot; 203. Servo motor; 204. Movable screw rod; 205. Movable nut. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 The utility model provides a technical solution: a rotary kiln hydraulic stop wheel structure capable of extending the service life, comprising a main body mechanism 1 and a movable adjustment mechanism 2, the movable adjustment mechanism 2 being located below the main body mechanism 1, the main body mechanism 1 comprising a fixed bottom plate 101, a placement bottom plate 102, a mounting base 103 and a hydraulic pump 104, the placement bottom plate 102 being fixedly mounted on the middle of the upper end of the fixed bottom plate 101, the mounting base 103 being fixedly mounted on the upper end of the placement bottom plate 102, and the hydraulic pump 104 being fixedly mounted on the middle of the upper end of the mounting base 103.

[0023] The main mechanism 1 also includes a movable bolt 105, a movable hydraulic rod 106 and a connecting plate 107. The movable bolt 105 is movably installed on the left and right sides of the upper end of the bottom plate 102. The movable hydraulic rod 106 is movably installed on the transmission end of the left end of the hydraulic pump 104. The connecting plate 107 is movably installed on the left end of the movable hydraulic rod 106. The main mechanism 1 also includes a wheel block body 108, a connecting fixed plate 109 and a through hole 110. The wheel block body 108 is movably installed on the left side of the connecting plate 107. The connecting fixed plate 109 is fixedly installed in the middle of the left and right sides of the wheel block body 108. The connecting fixed plate 109 is fixedly connected to the connecting plate 107. The through hole 110 10 is evenly distributed on the inner side of the stopper wheel body 108, and is fixed together with the fixing base plate 101 and the placement base plate 102 by movable bolts 105 to make it more firm, and is fixedly connected to the connecting fixing plates 109 on the left and right sides of the stopper wheel body 108 by movable hydraulic rods 106 and connecting plates 107, and is controlled by the PLC installed inside the connecting plate 107 to avoid excessive pressure deviation and excessive instantaneous review of the bearing, thereby improving the bearing capacity of the upper and lower thrusts of the bearing and increasing its service life, and by fixing the connecting fixing plate 109 to the connecting plate 107, the force is evenly distributed through the through hole 110 to increase the service life.

[0024] The movable adjustment mechanism 2 includes a load-bearing plate 201, a placement slot 202, a servo motor 203, a movable screw rod 204 and a movable nut 205. The load-bearing plate 201 is fixedly installed at the lower end of the fixed base plate 101, the placement slot 202 is fixedly arranged in the middle of the upper end of the load-bearing plate 201, the servo motor 203 is fixedly installed at the right end of the inner side of the placement slot 202, the movable screw rod 204 is movably installed at the transmission end of the left end of the servo motor 203, and the movable nut 205 is threadedly connected to the outer end of the movable screw rod 204. The placement base plate 102 is located at the upper end of the movable nut 205. The load-bearing plate 201 can bear the load better, and the servo motor 203 is fixed by the placement slot 202. The movable screw rod 204 is driven to rotate by the operation of the servo motor 203, and the movable nut 205 at the outer end is driven to move to the right by the rotation of the movable screw rod 204, and the fixed base plate 101 is driven to move together for better replacement.

[0025] Working principle: when it is necessary to use the rotary kiln hydraulic stopper wheel structure that can extend the service life, the bottom plate 102 is placed to fix it with the fixed bottom plate 101 below, and it is fixed by the movable bolt 105, and the hydraulic pump 104 at the upper end is fixed by the mounting base 103, and it is fixed to the connecting fixed disks 109 on the left and right sides of the stopper wheel body 108 by the movable hydraulic rod 106 and the connecting disk 107. Through the PLC control installed in the connecting disk 107, it can avoid excessive pressure deviation and excessive instantaneous review of the bearing, improve the bearing capacity of the upper and lower thrusts of the bearing, and increase its service life. The servo motor 203 in the placement groove 202 in the middle of the upper end of the load-bearing plate 201 drives the movable screw 204 to rotate, and the rotation of the movable screw 204 drives the movable nut 205 at the outer end to move to the right, and drives the fixed bottom plate 101 at the upper end to move to the right, which is more convenient when replacing the stopper wheel body 108.

[0026] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A rotary kiln hydraulic stopper wheel structure capable of extending its service life, comprising a main body mechanism (1) and a movable adjustment mechanism (2), characterized in that: The movable adjustment mechanism (2) is located below the main mechanism (1); the main mechanism (1) comprises a fixed base plate (101), a placement base plate (102), a mounting base (103) and a hydraulic pump (104); the placement base plate (102) is fixedly mounted at the middle of the upper end of the fixed base plate (101); the mounting base (103) is fixedly mounted at the upper end of the placement base plate (102); and the hydraulic pump (104) is fixedly mounted at the middle of the upper end of the mounting base (103).

2. The rotary kiln hydraulic stopper wheel structure capable of extending the service life according to claim 1, characterized in that: The main body mechanism (1) further comprises a movable bolt (105), a movable hydraulic rod (106) and a connecting plate (107); the movable bolt (105) is movably mounted on the left and right sides of the upper end of the placement base plate (102); the movable hydraulic rod (106) is movably mounted on the transmission end at the left end of the hydraulic pump (104); and the connecting plate (107) is movably mounted on the left end of the movable hydraulic rod (106).

3. The rotary kiln hydraulic stopper wheel structure capable of extending the service life according to claim 2, characterized in that: The main body mechanism (1) further comprises a stopper wheel body (108), a connecting and fixing disk (109) and through holes (110); the stopper wheel body (108) is movably mounted on the left side of the connecting disk (107); the connecting and fixing disk (109) is fixedly mounted in the middle of the left and right sides of the stopper wheel body (108); the connecting and fixing disk (109) is fixedly connected to the connecting disk (107); and the through holes (110) are evenly distributed on the inner side of the stopper wheel body (108).

4. The rotary kiln hydraulic stopper wheel structure capable of extending the service life according to claim 3 is characterized in that: The movable adjustment mechanism (2) comprises a load-bearing plate (201), a placement slot (202), a servo motor (203), a movable screw rod (204) and a movable nut (205); the load-bearing plate (201) is fixedly mounted on the lower end of the fixed bottom plate (101).

5. The rotary kiln hydraulic stopper wheel structure capable of extending the service life according to claim 4, characterized in that: The placement groove (202) is fixedly arranged in the middle of the upper end of the load-bearing plate (201), and the servo motor (203) is fixedly installed at the right end inside the placement groove (202).

6. The rotary kiln hydraulic stopper wheel structure capable of extending the service life according to claim 5, characterized in that: The movable lead screw (204) is movably mounted on the transmission end of the left end of the servo motor (203), the movable nut (205) is threadedly connected to the outer end of the movable lead screw (204), and the placement base plate (102) is located at the upper end of the movable nut (205).