Automatic metal end socket detection device

By designing an automated metal head detection device, using hydraulic lifts, telescopic rods and detection components, the automatic transmission and thickness detection of metal heads are realized, solving the problem of inconvenient automation of traditional inspections and improving detection efficiency and accuracy.

CN222652097UActive Publication Date: 2025-03-21JIANGSU ZHENGTONG METAL HEAD CO LTD
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Patent Information

Application Number
CN202421484035.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-03-21
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

Traditional metal head detection devices rely on manual operation, which makes the detection inconvenient to automation and cannot achieve efficient metal head thickness detection.

Method used

An automated metal head detection device is designed, including a detection structure, a support arm, a transmission seat and a power seat. Through components such as hydraulic lifts, telescopic rods, limit guides, detection components, rotating gear plates and motors, the automatic transmission and thickness detection of the metal head are realized.

Benefits of technology

Automatic detection of metal heads is realized, detection efficiency and accuracy are improved, inconvenience and errors of manual inspection are avoided, and the quality of metal heads is ensured to meet the standards.

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Abstract

The utility model discloses an automatic metal seal head detection device, which comprises a detection structure, a support arm, a metal seal head and a power seat, the detection structure is limited and connected through the support arm, the lower end of the support arm is fixedly connected with a transmission seat, the transmission seat is in transmission connection with the metal seal head, and the power seat is connected with the metal seal head. A power seat is fixedly installed at the side end of the conveying seat, a rotating ball seat is rotationally connected to the power seat, a limiting rod is fixedly connected to the rotating ball seat, and the rotating ball seat and the limiting rod can be rotationally adjusted by 90 degrees. According to the automatic metal end socket detection device, through the arrangement of the detection structure, the purpose of automatic thickness detection of the metal end socket is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal end cap detection equipment, in particular to an automatic metal end cap detection device. Background Art

[0002] Metal heads can be used to weld and fix pressure vessels to achieve sealing, thus facilitating production work. During the production of metal heads, inspection work is required. Only metal heads that meet the standards can be used for subsequent welding to prevent connection and sealing problems that may cause safety accidents.

[0003] However, the current metal head detection device has the following problems: traditional detection uses manual processing to detect the thickness of the metal head, which is not convenient for automatic detection and will cause certain inconveniences, and needs to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic metal head detection device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automated metal head detection device, comprising a detection structure, a support arm, a metal head and a power seat, the detection structure being connected by a limiter through the support arm, the lower end of the support arm being fixedly connected to a transmission seat, the transmission seat being transmission-connected to a metal head, a power seat being fixedly installed on the side end of the transmission seat, a rotating ball seat being rotatably connected to the power seat, a limiting rod being fixedly connected to the rotating ball seat, and the rotating ball seat and the limiting rod being capable of 90° rotational adjustment.

[0006] Specifically, the detection structure includes a hydraulic lift, a telescopic rod, a limiting guide, a detection component, a rotating gear disc, a driving gear disc and a motor. The hydraulic lift is telescopically connected to the telescopic rod, and the bottom of the telescopic rod is limitedly connected to the detection component. The detection component can be telescopically adjusted by the telescopic rod, and a bearing is provided at the connection position between the telescopic rod and the detection component. The detection component can be rotatably adjusted relative to the telescopic rod. The detection component is fixedly connected to the rotating gear disc, and the center of the rotating gear disc is meshingly connected to the driving gear disc. The driving gear disc is driven and connected by an electric motor, and the motor is limited and fixed by a limiting guide. A limiting guide is provided at one end of the telescopic rod close to the detection component.

[0007] Specifically, the detection component includes a first mounting seat, a detector, a rotating contact ball, a second mounting seat and a docking plate, the side end of the docking plate is fixedly connected to the second mounting seat, the second mounting seat is rotatably connected to the rotating contact ball, the front end of the second mounting seat is fixedly connected to the first mounting seat, and the detector is installed on the first mounting seat.

[0008] Specifically, the detector detects the thickness of the metal head through elastic pressing.

[0009] Specifically, the motor drives the rotating toothed disc to rotate by driving the toothed disc, and the rotating toothed disc drives the detection component at the lower end to rotate in coordination.

[0010] Specifically, the connection position between the docking plate and the telescopic rod is connected by a bearing, and the bearing and the docking plate are fixed and limited.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. By installing the transmission seat, the transmission seat can transmit the metal head. At the same time, the transmission seat is limited by the support arm to detect the structure. The support arm and the hydraulic lift support are fixed. The power seat can drive the rotating ball seat to rotate, so that the limit rod can be rotated 90° to achieve the limitation of the metal head. When the metal head is limited, the detection structure can be used for automatic detection.

[0013] 2. By installing the detection structure, the hydraulic lift in the detection structure can change the height of the limit guide and the detection component through the telescopic rod. At the same time, the motor can drive the rotating gear plate to rotate by driving the gear plate. The lower end of the rotating gear plate is fixedly connected to the docking plate, and the docking plate is set to rotate by the bearing and the telescopic rod. At this time, the metal head is set between the detector and the rotating contact ball. By measuring the compression amount of the spring in the detector, the thickness of the metal head can be determined, so as to perform thickness detection, and the data can be fed back to the computer through the detector for automated detection and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0015] Figure 2 It is a three-dimensional side view of the main body of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the detection structure of the utility model;

[0017] Figure 4 It is a structural schematic diagram of the detection component of the utility model.

[0018] In the figure: 1-detection structure; 2-support arm; 3-metal head; 4-power seat; 5-rotating ball seat; 6-limit rod; 7-transmission seat; 8-hydraulic lift; 9-telescopic rod; 10-limiting guide; 11-detection component; 12-rotating gear disc; 13-driving gear disc; 14-motor; 15-first mounting seat; 16-detector; 17-rotating contact ball; 18-second mounting seat; 19-docking plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 The utility model provides a technical solution: an automated metal head detection device, comprising a detection structure 1, a support arm 2, a metal head 3 and a power seat 4, the detection structure 1 is limitedly connected through the support arm 2, the lower end of the support arm 2 is fixedly connected with a transmission seat 7, the transmission seat 7 is transmission-connected with the metal head 3, the side end of the transmission seat 7 is fixedly installed with a power seat 4, the power seat 4 is rotatably connected with a rotating ball seat 5, the rotating ball seat 5 is fixedly connected with a limiting rod 6, the rotating ball seat 5 and the limiting rod 6 can be rotated 90° and adjusted, by installing the transmission seat 7, the transmission seat 7 can transmit the metal head 3, and at the same time, the transmission seat 7 is limited by the support arm 2 for the detection structure 1, the support arm 2 and the hydraulic lift 8 support and fix the arrangement, the power seat 4 can drive the rotating ball seat 5 to rotate, so that the limiting rod 6 can be rotated 90° and adjusted, so as to limit the metal head 3, and the detection structure 1 can be used for automatic detection when the metal head 3 is limited.

[0021] The detection structure 1 includes a hydraulic lift 8, a telescopic rod 9, a limiting guide piece 10, a detection component 11, a rotating toothed disc 12, a driving toothed disc 13 and a motor 14. The hydraulic lift 8 is telescopically connected with the telescopic rod 9, and the bottom of the telescopic rod 9 is limitedly connected with the detection component 11. The detection component 11 can be telescopically adjusted through the telescopic rod 9, and a bearing is provided at the connection position between the telescopic rod 9 and the detection component 11. The detection component 11 can be rotatably adjusted relative to the telescopic rod 9. The detection component 11 is fixedly connected with the rotating toothed disc 12, and the center of the rotating toothed disc 12 is meshedly connected with the driving toothed disc 13. The driving toothed disc 13 is driven and connected by the motor 14, and the motor 14 is limited and fixed by the limiting guide piece 10. The limiting guide piece 10 is provided at one end of the telescopic rod 9 close to the detection component 11.

[0022] The detection component 11 includes a first mounting seat 15, a detector 16, a rotating contact ball 17, a second mounting seat 18 and a docking plate 19. The side end of the docking plate 19 is fixedly connected to the second mounting seat 18, and the rotating contact ball 17 is rotatably connected to the second mounting seat 18. The front end of the second mounting seat 18 is fixedly connected to the first mounting seat 15, and the detector 16 is installed on the first mounting seat 15. By installing the detection structure 1, the hydraulic lift 8 in the detection structure 1 can change the height of the limiting guide plate 10 and the detection component 11 through the telescopic rod 9. At the same time, the motor 14 can drive the rotating toothed disc 12 to rotate by driving the toothed disc 13. The lower end of the rotating toothed disc 12 is fixedly connected to the docking plate 19, and the docking plate 19 is limited and rotated by the bearing and the telescopic rod 9. At this time, the metal head 3 is arranged between the detector 16 and the rotating contact ball 17. By measuring the compression amount of the spring in the detector 16, the thickness of the metal head 3 can be determined, thereby performing thickness detection, and the data can be fed back to the computer through the detector 16 for automated detection and processing.

[0023] The detector 16 detects the thickness of the metal head 3 by elastic pressing.

[0024] The motor 14 drives the rotating toothed disc 12 to rotate by driving the toothed disc 13, and the rotating toothed disc 12 drives the detection component 11 at the lower end to rotate and cooperate.

[0025] The connection position between the docking plate 19 and the telescopic rod 9 is connected by a bearing, and the bearing and the docking plate 19 are fixed and limited.

[0026] Working principle: when work is needed, the user assembles and installs the whole structure, and the metal head 3 can be transmitted on the transmission seat 7. When it reaches the appropriate position, the power seat 4 drives the rotating ball seat 5 to rotate, so that the limit rod 6 rotates with it, so that the metal head 3 is limited on the transmission seat 7. At this time, the detection structure 1 works, and the hydraulic lift 8 drives the telescopic rod 9 to adjust the telescopic adjustment, and changes the position of the limit guide plate 10, the detection component 11, the rotating gear plate 12, the driving gear plate 13 and the motor 14. At this time, the center of the first mounting seat 15 and the second mounting seat 18 is plugged with the metal head 3, and the detector 16 and the rotating contact ball 17 are in contact with the metal head 3. The detector 16 detects the thickness of the metal head 3 by compression. Then the motor 14 works to drive the driving gear plate 13 to rotate, thereby driving the rotating gear plate 12 to rotate and adjust, which can drive the detection component 11 to rotate around the telescopic rod 9 as a whole, and perform the thickness detection of the metal head 3 for one week to complete the work.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated metal end cap detection device, comprising a detection structure (1), a support arm (2), a metal end cap (3) and a power seat (4), characterized in that: The detection structure (1) is connected by limiting the support arm (2); the lower end of the support arm (2) is fixedly connected to a transmission seat (7); the transmission seat (7) is transmission-connected to a metal head (3); the side end of the transmission seat (7) is fixedly mounted with a power seat (4); the power seat (4) is rotatably connected to a rotating ball seat (5); the rotating ball seat (5) is fixedly connected to a limiting rod (6); the rotating ball seat (5) and the limiting rod (6) can be rotatably adjusted by 90°.

2. The automatic metal end cap detection device according to claim 1 is characterized in that: The detection structure (1) comprises a hydraulic lift (8), a telescopic rod (9), a limiting guide piece (10), a detection component (11), a rotating toothed disc (12), a driving toothed disc (13) and a motor (14); the hydraulic lift (8) is telescopically connected to the telescopic rod (9); the bottom of the telescopic rod (9) is limitedly connected to the detection component (11); the detection component (11) can be adjusted by telescopic adjustment through the telescopic rod (9); a bearing is provided at the connection position between the telescopic rod (9) and the detection component (11); the detection component (11) can be adjusted by rotation relative to the telescopic rod (9); the detection component (11) is fixedly connected to the rotating toothed disc (12); the center of the rotating toothed disc (12) is meshedly connected to the driving toothed disc (13); the driving toothed disc (13) is connected to the motor (14) by driving; the motor (14) is limitedly fixed by the limiting guide piece (10); and a limiting guide piece (10) is provided at one end of the telescopic rod (9) close to the detection component (11).

3. The automatic metal end cap detection device according to claim 2 is characterized in that: The detection component (11) comprises a first mounting seat (15), a detector (16), a rotating contact ball (17), a second mounting seat (18) and a docking plate (19); the side end of the docking plate (19) is fixedly connected to the second mounting seat (18); the second mounting seat (18) is rotatably connected to the rotating contact ball (17); the front end of the second mounting seat (18) is fixedly connected to the first mounting seat (15); and the detector (16) is mounted on the first mounting seat (15).

4. The automatic metal end cap detection device according to claim 3 is characterized in that: The detector (16) detects the thickness of the metal head (3) through elastic pressing.

5. The automatic metal end cap detection device according to claim 4 is characterized in that: The motor (14) drives the rotating toothed disc (12) to rotate by driving the toothed disc (13), and the rotating toothed disc (12) drives the detection component (11) at the lower end to rotate in coordination.

6. The automatic metal end cap detection device according to claim 5, characterized in that: The connection position between the docking plate (19) and the telescopic rod (9) is connected by a bearing, and the bearing and the docking plate (19) are fixed and limited.