Mechanical high-precision coaxial prism device hung below total station

By designing the adjustment bracket component set and the quick disassembly component set in the mechanical high-precision coaxial prism device under the total station, the problems of vertical accuracy and installation and disassembly time of small prism are solved, and high-precision measurement and rapid installation and disassembly are achieved.

CN222653168UActive Publication Date: 2025-03-21YIJINGHE TECH (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421282949.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-21
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The mechanical processing accuracy limitation of the existing two-way prism under the total station is that the small prism cannot be perpendicular to the same axis, causing large fluctuations in the measurement data, unable to meet the monitoring requirements of high accuracy and strict control values. At the same time, the installation and disassembly time is long, which affects rapid use.

Method used

A total station down-mounted mechanical high-precision coaxial prism device is designed, and the small prism body is positioned using an adjustment bracket component set, and the installation and disassembly speed is improved by quickly disassembling the component set.

Benefits of technology

By adjusting the design of the bracket component group, the upper and lower prism bodies can be placed on the same vertical axis, stabilizing the measurement data, and achieving the monitoring requirements of high accuracy and strict control values; the quick disassembly component group significantly shortens the installation and disassembly time and improves the use efficiency.

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Abstract

The utility model relates to the technical field of total stations, in particular to a mechanical high-precision coaxial prism device hung below the total station, which comprises an adjusting support component group arranged outside small prisms, the adjusting support component group is used for calibrating the positions of the two small prisms, and the adjusting support component group comprises an upper connecting rod piece. According to the utility model, the position of the small prism body at a lower position can be adjusted, so that the upper and lower small prism bodies can be positioned on the same vertical axis, the stability of data during measurement is ensured, and the monitoring requirements of high precision and strict control value are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of total stations, in particular to a mechanical high-precision coaxial prism device hanging below a total station. Background Art

[0002] The total station robot involves multi-link situations in the automated monitoring projects for the protection of ultra-long tunnels, roadbeds or bridge structures. When the multi-link monitoring adopts the wire method to measure the control network, the most important core link is the accuracy control of the two-way prism hanging under the total station.

[0003] At present, the two-way prisms hanging below the total station generally use small prisms. Due to the limitation of machining accuracy, the two small prisms hanging below cannot be vertically on the same axis. The data fluctuates greatly during measurement, and the monitoring requirements with high accuracy and strict control values ​​cannot be met. In addition, the installation of the two-way prisms hanging below the total station is currently through a threaded connection method, which is time-consuming during installation and disassembly and is not conducive to quick installation and disassembly. Utility Model Content

[0004] In order to overcome the above-mentioned technical problems, the purpose of the utility model is to provide a mechanical high-precision coaxial prism device hung below a total station, so as to solve the problem proposed in the above-mentioned background technology that the two small prisms hung below cannot be vertically on the same axis, the data fluctuates greatly during measurement, and the monitoring requirements of high accuracy and strict control values ​​cannot be met.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A mechanical high-precision coaxial prism device hung below a total station comprises a small prism body, an adjusting bracket component group is arranged on the outside of the small prism body, the adjusting bracket component group is used to calibrate the positions of two small prism bodies, the adjusting bracket component group comprises an upper connecting rod, a frame is arranged on one side of the upper connecting rod, a lower slot shell is arranged on the bottom of the frame, a cross bar is arranged inside the lower slot shell, a pressure cylinder is arranged on the outside of the cross bar, and a vertical plate is arranged on one end of the cross bar; a quick-release component group is arranged between the adjusting bracket component group and the small prism body, the quick-release component group is used to increase the installation and disassembly speed, the quick-release component group comprises a handle rod, a sleeve shell is arranged on the outside of the handle rod, a clamping block is arranged on the inside of the sleeve shell, a spring member is arranged on one side of the clamping block, and a plug-in is arranged on the other side of the clamping block.

[0007] Preferably: one end of the upper connecting rod is connected to the total station, two quick-release component groups are provided, and the two quick-release component groups are respectively distributed on the tops of two small prisms, and the other end of the upper connecting rod is connected to a higher sleeve shell.

[0008] Preferably, the sleeve shell is connected to the frame, and the bottom of the frame is connected to the lower tank shell.

[0009] Preferably: the lower trough shell is in contact with the lower sleeve shell, the lower trough shell is provided with a slide groove at the position corresponding to the cross bar, and the lower trough shell and the cross bar are in contact through the slide groove, one end of the cross bar is connected to the vertical plate, and the cross bar is connected to the pressing cylinder through a thread.

[0010] Preferably, the side surface of the pressing cylinder contacts the lower tank shell, and the vertical plate is connected to the lower sleeve shell.

[0011] Preferably, the handle rod is in sliding contact with the sleeve housing via a sliding groove, one end of the handle rod is connected to a clamping block, and the spring member is connected between the clamping blocks.

[0012] Preferably: the card block is in sliding contact with the sleeve body through a sliding groove, the sleeve body is in sliding contact with the plug-in through a slot, the card block is in contact with the plug-in through the card slot, and the plug-in is connected to the small prism body.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The total station hanging mechanical high-precision coaxial prism device is provided with an adjustment bracket component group and a quick-disassembly component group. At present, the total station hanging bidirectional prism generally uses a small prism. Due to the limitation of machining accuracy, the two small prisms hanging below cannot be vertically on the same axis. The data fluctuates greatly during measurement, and the monitoring requirements of high accuracy and strict control value cannot be met. In the corresponding designed adjustment bracket component group, the position between the upper and lower small prism bodies can be calibrated by adjusting the bracket component group structure. When the position between the small prism body and the adjustment bracket component group needs to be calibrated and adjusted , by loosening the pressure cylinder, the pressure cylinder is released from contact with the lower tank shell, and then the small prism body and the quick-release component group at the lower position can be controlled to move left and right. After adjusting to the appropriate position, the pressure cylinder is tightened to make the pressure cylinder contact with the lower tank shell, and the position of the small prism body and the quick-release component group at the lower position is locked by contact friction. The design of this adjustment bracket component group can adjust the position of the small prism body at the lower position, so that the upper and lower small prism bodies can be on the same vertical axis, thereby ensuring the stability of the data during measurement and achieving the monitoring requirements of high precision and strict control value;

[0015] 2. The mechanical high-precision coaxial prism device hanging below the total station is provided with an adjustment bracket component group and a quick-release component group. The current installation of the bidirectional prism hanging below the total station is all through a threaded connection method, which is time-consuming during installation and disassembly, and is not conducive to quick installation and disassembly. In the corresponding designed quick-release component group, by pinching the two handle rods to get close to each other, the card block can be driven to slide in the sleeve shell body. At this time, the spring part accumulates force and contracts, and the card block is released from the contact with the card slot of the plug-in. Then the small prism body can be removed from the quick-release component group. During installation, the plug-in on the small prism body is directly controlled to be inserted into the slot in the sleeve shell body. During the insertion process, the plug-in will push the card block open to make the spring part accumulate force and contract. Then, when the plug-in is fully inserted into the sleeve shell body, the spring part releases the accumulated force to push the card block into the card slot of the plug-in. The plug-in is locked in position by the card block, thereby completing the connection between the small prism body and the adjustment bracket component group. The design of this quick-release component group improves the installation and disassembly speed of the small prism body, thereby improving usability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the overall two-dimensional structure of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the quick-disassembly component group and the small prism body of the utility model;

[0019] Figure 4 It is a cross-sectional structural schematic diagram of the quick-disassembly component group and the small prism body of the utility model;

[0020] Figure 5 For the utility model Figure 4 The structural diagram at A in the middle;

[0021] Figure 6 It is a schematic diagram of the overall explosion structure of the utility model.

[0022] In the figure: 01, small prism body; 02, adjustment bracket component group; 21, upper connecting rod; 22, frame; 23, lower slot shell; 24, cross bar; 25, pressure cylinder; 26, vertical plate; 03, quick-release component group; 31, handle rod; 32, sleeve shell; 33, block; 34, spring member; 35, plug-in. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-6 The utility model provides an embodiment: a total station hanging mechanical high-precision coaxial prism device, including a small prism body 01, the small prism body 01 is provided with an adjustment bracket component group 02 outside, the adjustment bracket component group 02 is used to calibrate the positions of the two small prism bodies 01, the adjustment bracket component group 02 includes an upper connecting rod 21, a frame 22 is provided on one side of the upper connecting rod 21, a lower tank shell 23 is provided at the bottom of the frame 22, and a cross bar 24 is provided inside the lower tank shell 23, A pressure cylinder 25 is arranged on the outside of the cross bar 24, and a vertical plate 26 is arranged at one end of the cross bar 24; a quick-release component group 03 is arranged between the adjustment bracket component group 02 and the small prism body 01, and the quick-release component group 03 is used to increase the installation and disassembly speed. The quick-release component group 03 includes a handle bar 31, a sleeve shell 32 is arranged on the outside of the handle bar 31, a clamping block 33 is arranged inside the sleeve shell 32, a spring member 34 is arranged on one side of the clamping block 33, and a plug-in 35 is arranged on the other side of the clamping block 33.

[0025] One end of the upper connecting rod 21 is connected to the total station. Two quick-detachable component groups 03 are provided, and the two quick-detachable component groups 03 are respectively distributed on the tops of the two small prism bodies 01 . The other end of the upper connecting rod 21 is connected to the higher sleeve shell 32 .

[0026] The sleeve housing 32 is connected to the frame 22 , and the bottom of the frame 22 is connected to the lower tank housing 23 .

[0027] The lower trough shell 23 contacts the lower sleeve shell 32, and a slide groove is provided at the position of the lower trough shell 23 corresponding to the cross bar 24, and the lower trough shell 23 and the cross bar 24 contact through the slide groove, one end of the cross bar 24 is connected to the vertical plate 26, and the cross bar 24 is connected to the pressing cylinder 25 through a thread.

[0028] The side surface of the pressing cylinder 25 contacts the lower tank housing 23 , and the vertical plate member 26 is connected to the lower sleeve housing 32 .

[0029] The handle rod 31 is in sliding contact with the sleeve housing 32 via a sliding groove, one end of the handle rod 31 is connected to the clamping block 33 , and the spring member 34 is connected between the clamping blocks 33 .

[0030] The block 33 is in sliding contact with the sleeve housing 32 through the sliding groove, the sleeve housing 32 is in sliding contact with the plug-in 35 through the slot, the block 33 is in contact with the plug-in 35 through the slot, and the plug-in 35 is connected to the small prism body 01.

[0031] Working principle: Currently, small prisms are usually used for the two-way prisms under the total station. Due to the limitation of machining accuracy, the two small prisms under the total station cannot be vertically aligned on the same axis. The data fluctuates greatly during measurement, and the monitoring requirements of high accuracy and strict control values ​​cannot be met. In the corresponding designed adjustment bracket component group 02, the position between the upper and lower small prism bodies 01 can be calibrated by adjusting the structure of the bracket component group 02. When the position between the small prism body 01 and the adjustment bracket component group 02 needs to be calibrated, the pressure cylinder 25 is loosened to allow the pressure cylinder 25 to be adjusted. 5 releases the contact with the lower tank housing 23, and then the small prism body 01 at the lower position and the quick-release component group 03 can be controlled to move left and right. After adjusting to the appropriate position, the pressing cylinder 25 is tightened to make the pressing cylinder 25 contact with the lower tank housing 23, and the position of the small prism body 01 at the lower position and the quick-release component group 03 are locked by contact friction. The design of the adjustment bracket component group 02 can adjust the position of the small prism body 01 at the lower position, so that the upper and lower small prism bodies 01 can be placed on the same vertical axis, thereby ensuring the measurement time The data is stable, and the monitoring requirements of high accuracy and strict control values ​​are achieved; the current installation of the two-way prism hanging under the total station is all through a threaded connection method, which consumes time during installation and removal and is not conducive to the use of fast installation and removal. In the corresponding designed quick-disassembly component group 03, by pinching the two handle rods 31 to move closer to each other, the block 33 can be driven to slide in the sleeve shell 32. At this time, the spring member 34 accumulates force and contracts, and the block 33 is released from the contact with the slot of the plug-in 35. Then the small prism body 01 can be removed from the quick-disassembly component group 03. During installation, it is directly The plug-in 35 on the small prism body 01 is controlled to be inserted into the slot in the sleeve shell 32. During the insertion process, the plug-in 35 will push the block 33 to allow the spring member 34 to accumulate force and contract. Then, when the plug-in 35 is fully inserted into the sleeve shell 32, the spring member 34 releases the accumulated force to push the block 33 into the slot of the plug-in 35. The block 33 is used to lock the position of the plug-in 35, thereby completing the connection between the small prism body 01 and the adjustment bracket component group 02. The design of this quick-release component group 03 improves the installation and disassembly speed of the small prism body 01, thereby improving the usability.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A total station hanging mechanical high-precision coaxial prism device, comprising a small prism body (01), characterized in that: An adjustment bracket component group (02) is arranged outside the small prism body (01), and the adjustment bracket component group (02) is used to calibrate the positions of the two small prism bodies (01). The adjustment bracket component group (02) comprises an upper connecting rod (21), a frame (22) is arranged on one side of the upper connecting rod (21), a lower tank shell (23) is arranged at the bottom of the frame (22), a cross bar (24) is arranged inside the lower tank shell (23), a pressure cylinder (25) is arranged outside the cross bar (24), and a vertical plate (26) is arranged at one end of the cross bar (24); A quick-detachable component group (03) is arranged between the adjustment bracket component group (02) and the small prism body (01), and the quick-detachable component group (03) is used to increase the speed of installation and removal. The quick-detachable component group (03) comprises a handle bar (31), a sleeve shell (32) is arranged outside the handle bar (31), a clamping block (33) is arranged inside the sleeve shell (32), a spring member (34) is arranged on one side of the clamping block (33), and a plug-in unit (35) is arranged on the other side of the clamping block (33).

2. The total station hanging mechanical high-precision coaxial prism device according to claim 1, characterized in that: One end of the upper connecting rod (21) is connected to the total station, two groups of quick-detachable component groups (03) are provided, and the two groups of quick-detachable component groups (03) are respectively distributed on the tops of the two small prism bodies (01), and the other end of the upper connecting rod (21) is connected to a higher sleeve body (32).

3. The total station hanging mechanical high-precision coaxial prism device according to claim 1, characterized in that: The sleeve housing (32) is connected to the frame (22), and the bottom of the frame (22) is connected to the lower tank housing (23).

4. The total station hanging mechanical high-precision coaxial prism device according to claim 1, characterized in that: The lower tank shell (23) is in contact with the lower sleeve shell (32), the lower tank shell (23) is provided with a slide groove at a position corresponding to the cross bar (24), and the lower tank shell (23) and the cross bar (24) are in contact through the slide groove, one end of the cross bar (24) is connected to the vertical plate (26), and the cross bar (24) is connected to the pressing cylinder (25) through a thread.

5. The total station hanging mechanical high-precision coaxial prism device according to claim 1, characterized in that: The side surface of the pressing cylinder (25) contacts the lower tank shell (23), and the vertical plate member (26) is connected to the lower sleeve shell (32).

6. The total station hanging mechanical high-precision coaxial prism device according to claim 1, characterized in that: The handle rod (31) is in sliding contact with the sleeve housing (32) via a sliding groove, one end of the handle rod (31) is connected to a clamping block (33), and the spring member (34) is connected between the clamping blocks (33).

7. The total station hanging mechanical high-precision coaxial prism device according to claim 1, characterized in that: The card block (33) is in sliding contact with the sleeve body (32) via a sliding groove, the sleeve body (32) is in sliding contact with the plug-in unit (35) via a slot, the card block (33) is in contact with the plug-in unit (35) via the card slot, and the plug-in unit (35) is connected to the small prism body (01).