Waxing device for four-layer insulated wire production

By designing a wax coating device for the production of four-layer insulating wires including a transmission roller, a spraying unit and a winding unit, the problems of poor adaptability of insulating wire size, difficulty in controlling the flow of wax liquid and inconvenient winding in the prior art are solved, and efficient use of wax liquid and insulating wire treatment are achieved.

CN222653719UActive Publication Date: 2025-03-21GUIXI NEW JIERUN TECH CO LTD
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Patent Information

Application Number
CN202322751048.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-10-13
Publication Date
2025-03-21
Estimated Expiration
2033-10-13

AI Technical Summary

Technical Problem

In the prior art, the wax coating device is difficult to adapt to insulated wires of different sizes, and cannot effectively control the flow of wax liquid, resulting in waste of wax liquid, and is not convenient to fully wax and wind up the outer surface of the insulated wire, reducing the practicality of the device.

Method used

A wax coating device for the production of four-layer insulating wires is designed, including a workbench, a transmission roller, a transmission assembly, a spraying unit and a winding unit. Through the coordination of the transmission roller and the driving motor, the traction and movement of the insulating wire is achieved; the spraying unit adopts the coordination of the material storage components, connecting pipes, spraying rings and rolling balls to achieve uniform application of wax oil; the winding unit realizes the winding of the insulating wire through the coordination of the fixing plate, the driving motor and the winding roller.

Benefits of technology

The device can easily adapt to insulated wires of different sizes, control the flow of wax liquid, avoid waste of wax liquid, and can fully wax and wind up the outer surface of the insulated wire, improving the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waxing device for four-layer insulated wire production, relates to the technical field of four-layer insulated wire production, is suitable for waxing the outer surface in the four-layer insulated wire production process, and comprises a workbench; the first transmission roller is arranged on the side face of the workbench; the transmission assembly is arranged on the upper surface of the workbench and used for traction; the spraying unit is arranged on the upper surface of the workbench and used for waxing; and the winding unit is arranged on the upper surface of the workbench and used for winding, and the spraying unit comprises a material storage assembly and a waxing assembly arranged on the bottom face of the material storage assembly. According to the waxing device, the oil storage tank, the second supporting frame, the connecting pipe, the spraying ring, the base and the rolling ball are matched with one another, wax oil can be smeared on the outer surface of an insulated wire in an auxiliary mode, then the functionality of the waxing device is improved, the insulated wire can be wound conveniently through the cooperation of the first fixing plate, the second driving motor, the second fixing plate and the winding roller, and the waxing device is convenient to use. And the practicability of the waxing device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of four-layer insulated wire production, in particular to a wax coating device for the four-layer insulated wire production. Background Art

[0002] The insulated wire is composed of a conductor and an insulating layer. The bare wire is annealed and softened, then painted and baked several times. In order to reduce the friction coefficient of the insulated wire, it is necessary to apply a lubricant to the finished insulated wire. The coating material is mainly paraffin. However, since the melting point of paraffin is around 60° and it is solid at room temperature, it cannot be evenly coated on the enameled wire. The usual practice is to evenly dissolve the paraffin in liquid cyclohexane to prepare a mixed wax oil, and then apply the wax oil to the outer surface of the insulated wire through a wax coating device.

[0003] In the prior art, a patent document with publication number CN215465612U proposes a wax coating device for the production of three-layer insulated wires. In view of the problem that it is inconvenient to apply wax liquid to insulating wires of different sizes and the circulation of wax liquid cannot be controlled, resulting in waste of wax liquid, the following scheme is proposed, which includes a base, a bracket is provided at the bottom of the base, a support plate is fixedly connected to the outer wall of the bracket, a motor is fixedly connected to the top of the support plate, a first sprocket is fixedly provided on the outer wall of the motor output shaft, a first chain is meshedly connected to the outer wall of the first sprocket, one end of the first chain is meshedly connected to the second sprocket, and a round shaft is fixedly connected to the top of the second sprocket. The utility model is convenient for applying wax liquid to insulating wires of different sizes, and can control the circulation of wax liquid to avoid waste of wax liquid, has a simple structure, and is easy to use.

[0004] In order to solve the problem in the prior art that it is inconvenient to apply wax liquid to insulating wires of different sizes and the circulation of wax liquid cannot be controlled, resulting in waste of wax liquid, the prior art adopts a method that is convenient for applying wax liquid to insulating wires of different sizes and can control the circulation of wax liquid to avoid waste of wax liquid, has a simple structure and is easy to use. However, the device is not convenient for fully applying wax to the outer surface of the insulating wire during use, and the insulating wire cannot be reeled up during use, which reduces the practicability of the wax coating device. Utility Model Content

[0005] The utility model aims to provide a wax coating device for producing four-layer insulated wires to solve the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A wax coating device for the production of four-layer insulated wires is suitable for wax coating of the outer surface during the production process of the four-layer insulated wires, comprising a workbench; a transmission roller arranged on the side of the workbench; a transmission component arranged on the upper surface of the workbench for traction; a spray unit arranged on the upper surface of the workbench for wax coating; and a winding unit arranged on the upper surface of the workbench for winding, wherein the spray unit comprises a material storage component and a wax coating component arranged on the bottom surface of the material storage component, and the winding unit comprises a fixing component arranged on the upper surface of the workbench and a winding component arranged on the outer surface of the fixing component.

[0008] A further improvement of the technical solution of the utility model is that one side of the transmission roller 1 is detachably connected to the outer surface of the workbench, and the transmission assembly includes a support frame 1, and the bottom surface of the support frame 1 is detachably connected to the upper surface of the workbench.

[0009] A further improvement of the technical solution of the utility model is that a driving motor 1 is detachably connected to one side of the supporting frame 1, and a transmission roller 2 which is rotatably connected to the inner wall of the supporting frame 1 is fixedly connected to the output end of the driving motor 1, and the outer surfaces of the transmission roller 2 and the transmission roller 1 are both provided with card grooves.

[0010] By adopting the above technical solution, the cooperation of transmission roller 1, support frame 1, drive motor 1 and transmission roller 2 can assist in driving the insulation wire for transmission, thereby facilitating the pulling of the insulation wire for movement during the use of the wax coating device.

[0011] A further improvement of the technical solution of the utility model is that the material storage assembly includes a second support frame, the bottom surface of the second support frame is detachably connected to the upper surface of the workbench, and the upper surface of the second support frame is detachably connected to an oil storage tank.

[0012] By adopting the above technical solution, an oil storage tank is used to store wax oil for wax coating.

[0013] A further improvement of the technical solution of the utility model is that the wax coating assembly includes a connecting pipe, one side of the connecting pipe is detachably connected to a spray ring, the inner wall of the spray ring is detachably connected to a base, the inner wall of the base is rotatably connected to a ball, and the connecting end of the ball is connected to the spray ring through the base.

[0014] By adopting the above technical solution, the connection pipe, the spray ring, the base and the rolling ball are used in combination to assist in applying wax oil to the outer surface of the insulating wire.

[0015] A further improvement of the technical solution of the utility model is that the fixing assembly includes a fixing plate 1 and a fixing plate 2, the bottom surface of the fixing plate 1 is fixedly connected to the upper surface of the workbench, and the bottom surface of the fixing plate 2 is fixedly connected to the upper surface of the workbench.

[0016] A further improvement of the technical solution of the utility model is that the winding assembly includes a second driving motor, one side of the second driving motor is detachably connected to a side of a first fixed plate, and the output end of the second driving motor is detachably connected to a winding roller rotatably connected to the inner wall of the second fixed plate.

[0017] By adopting the above technical solution, the cooperation of the fixed plate 1, the driving motor 2, the fixed plate 2 and the winding roller can facilitate the winding of the insulated wire, thereby increasing the practicality of the wax coating device.

[0018] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0019] 1. The utility model provides a wax coating device for producing four-layer insulated wires, which uses a transmission roller 1, a support frame 1, a drive motor 1 and a transmission roller 2 to assist in driving the insulated wire to be transmitted, thereby making it convenient to pull the insulated wire to move during the use of the wax coating device.

[0020] 2. The utility model provides a wax coating device for the production of four-layer insulated wires, which adopts the cooperation of an oil storage tank, a second support frame, a connecting pipe, a spray ring, a base and a rolling ball to assist in applying wax oil to the outer surface of the insulating wire, thereby increasing the functionality of the wax coating device.

[0021] 3. The utility model provides a wax coating device for the production of four-layer insulated wires, which adopts the cooperation of a fixed plate 1, a driving motor 2, a fixed plate 2 and a winding roller, so as to facilitate the winding of the insulated wire, thereby increasing the practicality of the wax coating device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the utility model;

[0023] Figure 2 It is a front structural schematic diagram of the utility model;

[0024] Figure 3 This is a schematic diagram of the spray unit structure of the utility model;

[0025] Figure 4 It is a schematic diagram of the local structure of the spray unit of the utility model;

[0026] Figure 5 It is a schematic diagram of the structure of the winding unit of the utility model.

[0027] In the figure: 1. workbench; 2. drive roller 1; 3. transmission assembly; 31. support frame 1; 32. drive motor 1; 33. drive roller 2; 4. spray unit; 41. oil storage tank; 42. support frame 2; 43. connecting pipe; 44. spray ring; 45. base; 46. ball; 5. winding unit; 51. fixed plate 1; 52. drive motor 2; 53. fixed plate 2; 54. winding roller. DETAILED DESCRIPTION

[0028] The present invention is further described in detail below in conjunction with the embodiments:

[0029] Example 1

[0030] like Figure 1-5 As shown, the utility model provides a wax coating device for producing four-layer insulated wires, including a workbench 1; a transmission roller 2 arranged on the side of the workbench 1; a transmission component 3 arranged on the upper surface of the workbench 1 for traction; a spray unit 4 arranged on the upper surface of the workbench 1 for wax coating; and a winding unit 5 arranged on the upper surface of the workbench 1 for winding, the spray unit 4 includes a material storage component and a wax coating component arranged on the bottom surface of the material storage component, the winding unit 5 includes a fixing component arranged on the upper surface of the workbench 1 and a winding component arranged on the outer surface of the fixing component, one side of the transmission roller 2 is detachably connected to the outer surface of the workbench 1, and the transmission component 3 includes a wax coating component arranged on the upper surface of the workbench 1 and a wax coating component arranged on the outer surface of the fixing component. The invention comprises a support frame 31, the bottom surface of the support frame 31 is detachably connected to the upper surface of the workbench 1, a driving motor 32 is detachably connected to one side of the support frame 31, an output end of the driving motor 32 is fixedly connected to a transmission roller 33 rotatably connected to the inner wall of the support frame 31, and a clamping groove is arranged on the outer surfaces of the transmission roller 33 and the transmission roller 2. When using the wax coating device for insulating wire production, the insulating wire is firstly wound around the wire clamping grooves of the transmission roller 2 and the transmission roller 33, and then the driving motor 32 is started, and the driving shaft of the driving motor 32 drives the transmission roller 33 to rotate, thereby facilitating the pulling of the insulating wire to move in the horizontal direction.

[0031] Example 2

[0032] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the material storage component includes a support frame 42, the bottom surface of the support frame 42 is detachably connected to the upper surface of the workbench 1, the upper surface of the support frame 42 is detachably connected to an oil storage tank 41, and the wax coating component includes a connecting pipe 43, one side of the connecting pipe 43 is detachably connected to a spray ring 44, the inner wall of the spray ring 44 is detachably connected to a base 45, the inner wall of the base 45 is rotatably connected to a rolling ball 46, and the connecting end of the rolling ball 46 is connected to the spray ring 44 through the base 45, when the insulating wire to be waxed is pulled out by the transmission roller 33, one end of the insulating wire is passed through the spray ring 44, and the base 45 and the rolling ball 46 are cooperated to evenly apply the wax in the oil storage tank 41 to the outer surface of the insulating wire, wherein rolling balls 46 of different angles are arranged in the spray ring 44, so as to facilitate uniform coating of the outer surface of the insulating wire.

[0033] Example 3

[0034] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the fixing component includes a fixing plate 1 51 and a fixing plate 2 53, the bottom surface of the fixing plate 1 51 is fixedly connected to the upper surface of the workbench 1, the bottom surface of the fixing plate 2 53 is fixedly connected to the upper surface of the workbench 1, the winding component includes a driving motor 2 52, one side of the driving motor 2 52 is detachably connected to one side of the fixing plate 1 51, the output end of the driving motor 2 52 is detachably connected to a winding roller 54 rotatably connected to the inner wall of the fixing plate 2 53, after the insulating wire is treated with wax by the spray unit 4, one end of the insulating wire is fixed to the outer surface of the winding roller 54, and then the driving motor 2 52 is started, and the driving end of the driving motor 2 52 drives the winding roller 54 to rotate, thereby facilitating the winding of the treated insulating wire.

[0035] The working principle of the wax coating device for producing four-layer insulated wires will be described in detail below.

[0036] like Figure 1-5As shown, when using the wax coating device for insulating wire production, firstly, the insulating wire is wound in the wire clamping groove of the transmission roller 1 2 and the transmission roller 2 33, and then the driving motor 1 32 is started, and the driving shaft of the driving motor 1 32 drives the transmission roller 2 33 to rotate, so as to facilitate the pulling of the insulating wire in the horizontal direction. When the insulating wire to be waxed is pulled out by the transmission roller 2 33, one end of it is passed through the spray ring 44, and the wax oil in the oil storage tank 41 is evenly applied to the outer surface of the insulating wire in cooperation with the base 45 and the ball 46, wherein the ball 46 at different angles is arranged in the spray ring 44, so as to facilitate the uniform coating of the outer surface of the insulating wire. After the insulating wire is waxed by the spray unit 4, one end of it is fixed to the outer surface of the winding roller 54, and then the driving motor 2 52 is started, and the driving end of the driving motor 2 52 drives the winding roller 54 to rotate, so as to facilitate the winding of the treated insulating wire.

[0037] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A wax coating device for producing a four-layer insulated wire, suitable for coating the outer surface of the four-layer insulated wire with wax during the production process, comprising a workbench (1); A transmission roller (2) arranged on the side of the workbench (1); A transmission assembly (3) for traction arranged on the upper surface of the workbench (1); A spraying unit (4) for applying wax, arranged on the upper surface of the workbench (1); and a winding unit (5) arranged on the upper surface of the workbench (1) for winding, characterized in that: One side of the transmission roller (2) is detachably connected to the outer surface of the workbench (1); the transmission assembly (3) comprises a support frame (31); the bottom surface of the support frame (31) is detachably connected to the upper surface of the workbench (1); one side of the support frame (31) is detachably connected to a drive motor (32); the output end of the drive motor (32) is fixedly connected to a transmission roller (33) rotatably connected to the inner wall of the support frame (31); the outer surfaces of the transmission roller (33) and the transmission roller (2) are both provided with a card slot; the spray unit (4) comprises a material storage assembly and a wax coating assembly arranged on the bottom surface of the material storage assembly; the winding unit (5) comprises a fixing component arranged on the upper surface of the workbench (1) and a winding component arranged on the outer surface of the fixing component, the fixing component comprises a fixing plate 1 (51) and a fixing plate 2 (53), the bottom surface of the fixing plate 1 (51) is fixedly connected to the upper surface of the workbench (1), the bottom surface of the fixing plate 2 (53) is fixedly connected to the upper surface of the workbench (1), the winding component comprises a driving motor 2 (52), one side of the driving motor 2 (52) is detachably connected to one side of the fixing plate 1 (51), and the output end of the driving motor 2 (52) is detachably connected to a winding roller (54) rotatably connected to the inner wall of the fixing plate 2 (53).

2. The wax coating device for producing four-layer insulated wire according to claim 1, characterized in that: The material storage assembly comprises a second support frame (42), the bottom surface of the second support frame (42) is detachably connected to the upper surface of the workbench (1), and the upper surface of the second support frame (42) is detachably connected to an oil storage tank (41).

3. The wax coating device for producing four-layer insulated wire according to claim 1, characterized in that: The wax coating assembly comprises a connecting pipe (43), one side of the connecting pipe (43) is detachably connected to a spray ring (44), the inner wall of the spray ring (44) is detachably connected to a base (45), the inner wall of the base (45) is rotatably connected to a rolling ball (46), and the connecting end of the rolling ball (46) is connected to the spray ring (44) through the base (45).

Citation Information

Patent Citations

  • Waxing device for production of three-layer insulated wire

    CN215465612U