Single-phase alternating-current double-circuit power controller
By using movable fixtures and integrated heat dissipation components in a single-phase AC dual-channel power controller, the problem of unreasonable layout of the power controller in the prior art is solved, and the effect of compact design, simplified installation and improved heat dissipation efficiency is achieved.
Patent Information
- Application Number
- CN202421293955.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The layout of the existing power controller is not reasonable enough, resulting in large space, small power density and inconvenient installation.
Design a single-phase AC dual-channel power controller with movable fixtures and integrated heat dissipation components to simplify the installation process and improve heat dissipation efficiency.
The compact design of the power controller is realized, simplifies the installation process, improves heat dissipation efficiency, and reduces customer costs.
Smart Images

Figure CN222655026U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electronic technology, in particular to a single-phase AC dual-path power controller. Background Art
[0002] The power controller uses control parameters such as voltage, current or frequency to accurately adjust the load power. It includes a control unit, power adjustment elements, and input and output interfaces. For high-power and ultra-high-power converters, the power controller generally uses high-power modules in parallel according to actual applications. Different device layouts in the power modules will lead to large differences in electrical performance. The existing power controller layout is not reasonable, and there are defects such as large space occupation, low power density, and inconvenient installation. Therefore, it is urgent to design a convenient power controller to solve the problems in the existing technology. Utility Model Content
[0003] In order to solve the above problems, the technical solution adopted by the utility model is:
[0004] A single-phase AC dual-channel power controller comprises a shell, a main control board is arranged in the shell, a heat dissipation component is fixedly arranged on the shell, a fixing piece is arranged on the heat dissipation component, the fixing piece is in two groups and is respectively arranged at two ends of the heat dissipation component, an operation panel is arranged on the shell, and the operation panel is electrically connected to the main control board.
[0005] According to the above technical solution, it is further preferred that the operation panel includes operation buttons, a display screen and an input-output interface, and the operation buttons, the display screen and the input-output interface are electrically connected to the main control board respectively.
[0006] Preferably, the heat dissipation component includes a heat dissipation body and a rail groove, the rail groove is fixedly connected to the heat dissipation body, and the rail groove is connected to a fixing member slide groove.
[0007] Preferably, the rail groove includes a C-shaped groove body, and baffles are respectively arranged on the inner sides of both ends of the C-shaped groove body, the baffles are fixedly connected to the C-shaped groove body, one end of the fixing member is arranged between the baffle and the C-shaped groove body, and the other end of the fixing member is arranged outside the C-shaped groove body.
[0008] Preferably, the baffle is provided with a plurality of positioning holes, the fixing member is provided with a fixing pin, and the fixing pin is plug-fittedly connected with the positioning holes.
[0009] Preferably, the fixing member is a curved plate, and a long hole is provided at one end of the fixing member.
[0010] Preferably, the heat dissipation component is made of copper, aluminum or aluminum alloy.
[0011] Preferably, the main control board includes a single-chip microcomputer module circuit, a control signal acquisition module circuit, a synchronization signal acquisition module circuit, a drive module circuit, a thyristor output module circuit and a voltage and current feedback module acquisition circuit. The control signal acquisition module circuit, the synchronization signal acquisition module circuit and the drive module circuit are electrically connected to the single-chip microcomputer module circuit, respectively, and the two ends of the voltage and current feedback module acquisition circuit are electrically connected to the thyristor output module circuit and the single-chip microcomputer module circuit, respectively.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model provides a single-phase AC dual-channel power controller. The utility model is provided with a movable fixing part, which is convenient for installing the power controller device, solves the problem of the inconvenience of traditional bolt fixing, and enhances the adaptability of the device of the utility model.
[0014] 2. The utility model provides a single-phase AC dual-channel power controller. A heat dissipation component is provided in the utility model, and the heat dissipation component is integrated with the shell, thereby improving the heat dissipation efficiency of the utility model.
[0015] 3. The utility model provides a single-phase AC dual-channel power controller, which is provided with two outputs, thus reducing customer costs and saving assembly space. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the fixing member of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the fixing member of the utility model;
[0019] Figure 4 This is a schematic diagram of the rail groove structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the main control board circuit of the utility model.
[0021] In the figure: 1. Shell, 2. Main control board, 3. Heat dissipation component, 4. Fixing part, 5. Operation panel, 6. Heat dissipation body, 7. Rail groove, 8. C-type groove, 9. Baffle, 10. Positioning hole, 11. Fixing pin, 21. Single chip microcomputer module circuit, 22. Control signal acquisition module circuit, 23. Synchronous signal acquisition module circuit, 24. Drive module circuit, 25. Thyristor output module circuit, 26. Voltage and current feedback module acquisition circuit, 51. Operation button, 52. Display screen, 53. Input and output interface. DETAILED DESCRIPTION
[0022] The utility model is further described in detail below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work are within the protection scope of the utility model.
[0023] like Figure 1 to Figure 5As shown, the utility model provides a single-phase AC dual-channel power controller, including a housing 1, a main control board 2 is arranged in the housing 1, a heat dissipation component 3 is fixedly arranged on the housing 1, a fixing member 4 is arranged on the heat dissipation component 3, and the fixing member 4 is in two groups, which are respectively arranged at the two ends of the heat dissipation component 3, and an operation panel 5 is arranged on the housing 1, and the operation panel 5 is electrically connected to the main control board 2. In the utility model, the circuit of the main control board 2 includes six parts, the main control board 2 includes a single-chip module circuit 21, a control signal acquisition module circuit 22, a synchronization signal acquisition module circuit 23, a drive module circuit 24, a thyristor output module circuit 25 and a voltage and current feedback module acquisition circuit 26, the control signal acquisition module circuit 22, the synchronization signal acquisition module circuit 23, and the drive module circuit 24 are respectively electrically connected to the single-chip module circuit 21, and the two ends of the voltage and current feedback module acquisition circuit 26 are respectively electrically connected to the thyristor output module circuit 25 and the single-chip module circuit 21. The single-chip module circuit 21 adopts a high-performance 32 single-chip control circuit, and the synchronous signal acquisition module circuit 23 adopts a synchronous signal circuit with electrical isolation. In the embodiment of the utility model, the synchronous signal acquisition module circuit 23 has a high voltage isolation capability of 5kV, and can detect 10V~265V and correctly output the power grid synchronization signal. The synchronous signal acquisition module circuit 23 can use a mutual inductor to achieve electrical isolation. The control signal acquisition module circuit 22 is used to connect with other control signal output devices. The voltage and current feedback module acquisition circuit 26 uses a mutual inductor with electrical isolation effect as a voltage and current sampling device. The mutual inductor is made of amorphous magnetic core and has the characteristics of high magnetic saturation intensity, low coercive force and low loss. The mutual inductor made of this material has the characteristics of high precision and accurate measurement range. The current and voltage sampling part adopts a sampling method based on the midpoint of the voltage reference, that is, the signal voltage is superimposed on the AC signal on 0.5 times the voltage reference. The advantage of using this method is that it reduces the conventional diode rectification method, has the characteristics of low voltage generated by the mutual inductor, and small sampling resistance. The electrically isolated drive module circuit 24 part. First, the isolated synchronous signal sampling circuit provides the single-chip microcomputer with an accurate synchronous signal waveform. The single-chip microcomputer analyzes the synchronous signal waveform internally and waits for the arrival of the control signal. When the single-chip microcomputer receives the control signal, the single-chip microcomputer outputs the driving waveform to the isolated driving circuit. At this time, the driving thyristor starts to output. The output voltage is determined by the control signal. The isolated voltage and current sampling circuits work synchronously and feed back the real-time voltage and current signals to the single-chip microcomputer. The single-chip microcomputer adjusts the thyristor output voltage, current, and power according to the feedback signal, thereby forming a closed-loop system. In addition, the single-chip microcomputer also judges whether there will be overvoltage or overcurrent based on the feedback signal, and makes relevant protection in time, cuts off the output of the driving circuit, and disconnects the thyristor output.With the support of the unique algorithm of the single chip program, the output voltage is stable, accurate and highly linear. The utility model is provided with two outputs, which reduces customer costs and saves assembly space.
[0024] The operation panel 5 includes operation buttons 51 , a display screen 52 and an input / output interface 53 . The operation buttons 51 , the display screen 52 and the input / output interface 53 are electrically connected to the main control board 2 , respectively.
[0025] The heat dissipation component 3 includes a heat dissipation body 6 and a rail groove 7, wherein the rail groove 7 is fixedly connected to the heat dissipation body 6, and the rail groove 7 is connected to the slide groove of the fixing member 4. The traditional fixing and adjustment method using bolts is changed, and the installation and maintenance efficiency of the device is improved.
[0026] The rail groove 7 includes a C-shaped groove body 8, and baffles 9 are respectively provided on the inner sides of both ends of the C-shaped groove body 8. The baffles 9 are fixedly connected to the C-shaped groove body 8. One end of the fixing member 4 is arranged between the baffle 9 and the C-shaped groove body 8, and the other end of the fixing member 4 is arranged outside the C-shaped groove body 8. The fixing member 4 is a curved plate, and a long hole is provided at one end of the fixing member 4. A plurality of positioning holes 10 are provided on the baffle 9, and a fixing pin 11 is provided on the fixing member 4. The fixing pin 11 is in two groups and is respectively provided at both ends of the fixing member 4. The fixing pin 11 is plug-fitted and connected with the positioning holes 10. During installation or maintenance, the bolts on the fixing member 4 are loosened, and the fixing member 4 can slide freely in the rail groove 7. The fixing member 4 is slid to a suitable position, and the fixing pin 11 is plug-fitted with the positioning hole 10, and the fixing member 4 is fixedly connected with other supporting equipment through the fixing member 4.
[0027] The heat dissipation component 3 is made of copper, aluminum or aluminum alloy. Copper has good heat dissipation but is expensive, while aluminum and aluminum alloy have good heat dissipation and are cheap, so the heat dissipation component 3 is preferably made of aluminum alloy or aluminum to reduce the manufacturing cost of the device.
[0028] Of course, the above embodiments are not intended to limit the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A single-phase AC dual-channel power controller, characterized in that: The invention comprises a shell (1), a main control board (2) is arranged inside the shell (1), a heat dissipation component (3) is fixedly arranged on the shell (1), a fixing member (4) is arranged on the heat dissipation component (3), the fixing member (4) is in two groups and is respectively arranged at two ends of the heat dissipation component (3), an operation panel (5) is arranged on the shell (1), and the operation panel (5) is electrically connected to the main control board (2).
2. A single-phase AC dual-circuit power controller according to claim 1, characterized in that: The operation panel (5) comprises operation buttons (51), a display screen (52) and an input / output interface (53); the operation buttons (51), the display screen (52) and the input / output interface (53) are electrically connected to the main control board (2) respectively.
3. A single-phase AC dual-circuit power controller according to claim 1, characterized in that: The heat dissipation component (3) comprises a heat dissipation body (6) and a rail groove (7), wherein the rail groove (7) is fixedly connected to the heat dissipation body (6), and the rail groove (7) is connected to a slide groove of a fixing member (4).
4. A single-phase AC dual-circuit power controller according to claim 3, characterized in that: The rail groove (7) comprises a C-shaped groove body (8), baffles (9) are respectively arranged on the inner sides of both ends of the C-shaped groove body (8), the baffles (9) are fixedly connected to the C-shaped groove body (8), one end of the fixing member (4) is arranged between the baffles (9) and the C-shaped groove body (8), and the other end of the fixing member (4) is arranged outside the C-shaped groove body (8).
5. A single-phase AC dual-circuit power controller according to claim 4, characterized in that: The baffle (9) is provided with a plurality of positioning holes (10), the fixing member (4) is provided with a fixing pin (11), and the fixing pin (11) is plug-fittedly connected to the positioning hole (10).
6. A single-phase AC dual-circuit power controller according to claim 1, characterized in that: The fixing member (4) is a curved plate, and one end of the fixing member (4) is provided with a long hole.
7. The single-phase AC dual-circuit power controller according to claim 1, characterized in that: The heat dissipation component (3) is made of copper, aluminum or aluminum alloy.
8. The single-phase AC dual-circuit power controller according to claim 1, characterized in that: The main control board (2) comprises a single-chip computer module circuit (21), a control signal acquisition module circuit (22), a synchronization signal acquisition module circuit (23), a drive module circuit (24), a thyristor output module circuit (25) and a voltage and current feedback module acquisition circuit (26); the control signal acquisition module circuit (22), the synchronization signal acquisition module circuit (23) and the drive module circuit (24) are respectively electrically connected to the single-chip computer module circuit (21); and two ends of the voltage and current feedback module acquisition circuit (26) are respectively electrically connected to the thyristor output module circuit (25) and the single-chip computer module circuit (21).