Lightweight power adapter with high heat dissipation efficiency
By designing a lightweight and high-heat efficiency power adapter, using a heat dissipation device to directly contact the circuit board and combined with the fan group design, the high temperature and heating problems of traditional power adapters are solved, efficient heat dissipation is achieved, and the reliability and service life of the equipment are improved.
Patent Information
- Application Number
- CN202421367764.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-14
AI Technical Summary
Traditional power adapters will generate high temperatures and heat generation during operation, affecting their stability and safety, and have low heat dissipation efficiency, resulting in a shorter service life of electronic products.
A lightweight and high heat dissipation efficiency power adapter is designed, using a heat dissipation device to directly contact the circuit board, and combined with the design of the fan group to improve heat dissipation efficiency. The heat dissipation device consists of a copper refrigeration plate and a metal heat dissipation plate. The copper refrigeration plate is coated with thermal conductivity silicone and a metal heat dissipation plate is pasted. The heat dissipation fin sets are arranged equidistantly. The fan group is connected side by side by side by side and fixed on the end surface of the box.
It effectively improves the heat dissipation efficiency of the power adapter, improves performance and reliability, extends the service life of electronic products, reduces temperature, and ensures the stability and safety of electronic products.
Smart Images

Figure CN222655030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of power adapters, in particular to a lightweight power adapter with high heat dissipation efficiency. Background Art
[0002] With the increasing popularity of electronic products, power adapters, as an important part of electronic products, have gradually attracted people's attention in terms of power consumption and heat generation. Traditional power adapters will generate a certain amount of heat when working. This is because the internal components of the power adapter (such as transformers, capacitors, inductors, etc.) will generate losses and heat in the process of converting electrical energy. In addition, power adapters with higher power are also prone to generate more heat under high load conditions. If the power adapter generates too much heat, it may affect its stability and safety, and even shorten its life. Therefore, it is very important to design a reasonable heat dissipation structure and adopt effective heat dissipation technology, which can improve the heat dissipation efficiency and ensure the normal and stable operation of the power adapter. Therefore, in order to solve the problem of high temperature and heat generation of the power adapter, the development of a power adapter with high heat dissipation efficiency has become an urgent technical challenge. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies of the prior art, the utility model provides a lightweight and high heat dissipation efficiency power adapter to solve the above-mentioned problems.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lightweight and high heat dissipation efficiency power adapter, including a box body, a fan group and a heat dissipation device, a cover plate is connected to the top of the box body, and wires are provided on the two cube end faces of the box body, a circuit board placement compartment, a heat dissipation device placement compartment and a fan placement compartment are provided inside the box body, a circuit board is installed inside the circuit board placement compartment, one side of the circuit board is plugged with internal components of the power adapter, the back of the circuit board is fixedly connected to the box body, a heat dissipation device is provided inside the heat dissipation device placement compartment, a heat dissipation fin group is provided at the bottom of the heat dissipation device, a copper refrigeration plate is bonded to the top of the heat dissipation device, and a fan group is provided inside the fan placement compartment.
[0007] Preferably, two air inlet holes are provided on the upper part of the wires on the two cubic end faces of the box body, and two partitions, a small partition and a large partition, are welded inside the box body.
[0008] Preferably, the small partition can fix the fan group, and a small partition ventilation hole is provided on the small partition, and the small partition ventilation hole can be ventilated. A large partition matching hole is provided on the large partition, and the large partition matching hole is clamped with the copper refrigeration plate on the heat dissipation device.
[0009] Preferably, the large partition is horizontally welded inside the box body to divide the internal space of the box body into two parts, and the small partition is vertically welded to the large partition in the upper space, and the small partition ventilation holes opened on the small partition are connected with the four air inlet holes opened on the box body.
[0010] Preferably, the heat dissipation device consists of a copper refrigeration plate and a metal heat dissipation plate. Thermal conductive silicone is evenly applied to one end surface of the copper refrigeration plate, and the metal heat dissipation plate is adhered to the surface of the copper refrigeration plate coated with thermal conductive silicone. A heat dissipation fin group is provided on the unadhered surface of the metal heat dissipation plate, and the heat dissipation fin group is arranged equidistantly.
[0011] Preferably, the fan assembly is composed of two fans connected side by side, each fan is concentrically connected and fixed to the air inlet.
[0012] (III) Beneficial effects
[0013] Compared with the prior art, the utility model provides a lightweight and high heat dissipation efficiency power adapter, which has the following beneficial effects:
[0014] 1. This lightweight and high heat dissipation efficiency power adapter is designed with a heat dissipation device that directly contacts the circuit board. Combined with the design of the fan group, it can effectively improve the heat dissipation efficiency of the power adapter. Therefore, it can improve the performance and reliability of the power adapter, extend the service life of electronic products, reduce the temperature, and ensure the stability and safety of electronic products.
[0015] 2. The lightweight and high heat dissipation efficiency power adapter adopts a box body with a novel structure and a reasonable construction. The interior of the power adapter is divided into three interrelated spaces by a partition, so that the internal space of the box body can be fully utilized, and each part is reasonably divided and coordinated with each other. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the power adapter of the utility model;
[0017] Figure 2 This is a cross-sectional schematic diagram of the power adapter of the utility model;
[0018] Figure 3 This is a schematic diagram of the box body of the utility model;
[0019] Figure 4 This is a schematic cross-sectional view of the box body of the utility model;
[0020] Figure 5 This is a schematic diagram of the heat dissipation device of the utility model;
[0021] Figure 6 This is a schematic diagram of the fan assembly of the utility model;
[0022] Figure 7This is a schematic diagram of the cover plate of the utility model;
[0023] In the figure: 1. Box body; 2. Cover plate; 3. Fan assembly; 4. Connecting bolts; 5. Wires; 6. Circuit board; 7. Internal components of the power adapter; 8. Heat dissipation device; 9. Air inlet holes; 10. Small partition; 11. Large partition; 12. Matching holes of the large partition; 13. Circuit board placement compartment; 14. Heat dissipation device placement compartment; 15. Fan placement compartment; 16. Copper refrigeration plate; 17. Metal heat dissipation plate; 18. Heat dissipation fin assembly; 19. Ventilation holes of the small partition. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-7 A lightweight power adapter with high heat dissipation efficiency comprises a box body 1, a fan group 3 and a heat dissipation device 8. A cover plate 2 is connected to the top of the box body 1, and wires 5 are provided on the two cube end faces of the box body 1. A circuit board placement compartment 13, a heat dissipation device placement compartment 14 and a fan placement compartment 15 are provided inside the box body 1. A circuit board 6 is installed inside the circuit board placement compartment 13, and internal components 7 of the power adapter are plugged into one side of the circuit board 6. The back of the circuit board 6 is fixedly connected to the box body 1. A heat dissipation device 8 is provided inside the heat dissipation device placement compartment 14, a heat dissipation fin group 18 is provided at the bottom of the heat dissipation device 8, a copper refrigeration plate 16 is bonded to the top of the heat dissipation device 8, and a fan group 3 is provided inside the fan placement compartment 15.
[0026] Two air inlet holes 9 are provided on the upper part of the wire 5 on the two cubic end faces of the box body 1 , and two partitions, a small partition 10 and a large partition 11 , are welded inside the box body 1 .
[0027] The small partition 10 can fix the fan group 3, and a small partition ventilation hole 19 is provided on the small partition 10, and the small partition ventilation hole 19 can be ventilated. A large partition matching hole 12 is provided on the large partition 11, and the large partition matching hole 12 is clamped with the copper refrigeration plate 16 on the heat dissipation device 8.
[0028] The large partition 11 is horizontally welded inside the box body 1 to divide the internal space of the box body 1 into two parts, and the small partition 10 and the large partition 11 are vertically welded in the upper space, and the small partition ventilation holes 19 opened on the small partition 10 are penetrated by the four air inlet holes 9 opened on the box body 1.
[0029] The heat dissipation device 8 is composed of a copper cooling plate 16 and a metal heat dissipation plate 17. Thermal conductive silicone is evenly applied on one end surface of the copper cooling plate 16, and the metal heat dissipation plate 17 is pasted on the surface of the copper cooling plate 16 coated with thermal conductive silicone. A heat dissipation fin group 18 is provided on the unpasted surface of the metal heat dissipation plate 17, and the heat dissipation fin group 18 is arranged at equal intervals.
[0030] The fan group 3 is composed of two fans connected side by side, and each fan is concentrically connected and fixed to the air inlet 9.
[0031] Working principle: Press the power adapter Figure 1-7 After being assembled, the circuit board 6, the internal components of the power adapter 7, the fan group 3, the heat sink 8 and other components are installed in the internal circuit board placement compartment 13, the heat sink placement compartment 14 and the fan placement compartment 15 of the box body 1. When the power adapter is working, the temperature of the internal components of the power adapter 7 and the heat sink 8 inside the power adapter rises sharply. At this time, the copper refrigeration plate 16 on the heat sink 8 is directly contacted with one side of the circuit board 6, and the heat sink 8 starts to cool and transfer the heat inside the power adapter to the heat sink fin group 18. At this time, the fan group 3 is started, and the fan group 3 blows the external cold air into the heat sink placement compartment 14 to cool the heat sink fin group 18, thereby achieving efficient heat dissipation of the power adapter.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lightweight power adapter with high heat dissipation efficiency, characterized by: The invention comprises a box body (1), a fan group (3) and a heat dissipation device (8); a cover plate (2) is connected to the top of the box body (1), and two cubic end faces of the box body (1) are provided with wires (5); a circuit board placement compartment (13), a heat dissipation device placement compartment (14) and a fan placement compartment (15) are provided inside the box body (1); a circuit board (6) is installed inside the circuit board placement compartment (13); internal components (7) of a power adapter are plugged into one side of the circuit board (6); the back side of the circuit board (6) is connected and fixed to the box body (1); a heat dissipation device (8) is provided inside the heat dissipation device placement compartment (14); a heat dissipation fin group (18) is provided at the bottom of the heat dissipation device (8); a copper refrigeration plate (16) is bonded to the top of the heat dissipation device (8); and a fan group (3) is provided inside the fan placement compartment (15).
2. A lightweight power adapter with high heat dissipation efficiency according to claim 1, characterized in that: Two air inlet holes (9) are provided above the wires (5) on the two cubic end surfaces of the box body (1), and two partitions, a small partition (10) and a large partition (11), are welded inside the box body (1).
3. A lightweight power adapter with high heat dissipation efficiency according to claim 2, characterized in that: The small partition (10) can fix the fan group (3), and a small partition ventilation hole (19) is provided on the small partition (10), and the small partition ventilation hole (19) can be ventilated. A large partition matching hole (12) is provided on the large partition (11), and the large partition matching hole (12) is snap-connected with the copper refrigeration plate (16) on the heat dissipation device (8).
4. A lightweight power adapter with high heat dissipation efficiency according to claim 2, characterized in that: The large partition (11) is horizontally welded inside the box body (1) to divide the internal space of the box body (1) into two parts, upper and lower parts, and the small partition (10) and the large partition (11) are vertically welded in the upper space, and the small partition ventilation hole (19) opened on the small partition (10) and the four air inlet holes (9) opened on the box body (1) form a penetration.
5. The lightweight and high heat dissipation efficiency power adapter according to claim 1, characterized in that: The heat dissipation device (8) is composed of a copper cooling plate (16) and a metal heat dissipation plate (17). Thermally conductive silicone is evenly applied to one end surface of the copper cooling plate (16). The metal heat dissipation plate (17) is adhered to the surface of the copper cooling plate (16) coated with thermally conductive silicone. A heat dissipation fin group (18) is provided on the non-adhered surface of the metal heat dissipation plate (17). The heat dissipation fin group (18) is arranged at equal intervals.
6. The lightweight and high heat dissipation efficiency power adapter according to claim 1, characterized in that: The fan group (3) is composed of two fans connected side by side, and each fan is concentrically connected and fixed to the air inlet hole (9).