Uniform-distribution multi-stage vibration feeding device for tea leaves
By designing a multi-stage vibration loading device for tea uniform distribution, the tea leaves are evenly distributed using vibrators and flexible vibration disks, the problem of impurities that cannot be removed due to the accumulation of tea leaves in infrared color selection, and the accuracy of tea quality and color selection is improved.
Patent Information
- Application Number
- CN202421343563.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
During the infrared color selection process, due to the accumulation of tea leaves, intact tea leaves block the impurities, resulting in the inability to remove impurities, affecting the quality of tea leaves.
A multi-stage vibration loading device for uniformly distributed tea leaves is designed, including a storage device, a lifting conveyor, a tea displacement device and a guide mechanism. The tea leaves are evenly distributed through a vibrator and a flexible vibration disk to ensure that the tea leaves are evenly arranged on the electric conveyor belt.
The uniform output and distribution of tea leaves is achieved, the accuracy of infrared color selection is improved, and the quality of finished tea leaves is ensured.
Smart Images

Figure CN222659304U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding devices, in particular to a multi-stage vibration feeding device for uniformly distributing tea leaves. Background Art
[0002] With the continuous advancement of science and technology, after the tea leaves are kneaded and formed into finished tea leaves, an infrared color sorter can be used to remove impurities in the tea leaves. These impurities usually include non-tea foreign matter, moldy and deteriorated tea leaves, and some tea leaves of different colors. When performing infrared color sorting, the tea leaves may be piled up together. When passing through the infrared detection position, the intact tea leaves are blocked above the impurities, resulting in the impurities being unable to be removed, affecting the quality of the finished tea leaves. This affects the brewing taste when the customer drinks, and will cause economic losses to the brand and a negative impact on the brand image. In view of this, the utility model proposes a multi-stage vibration feeding device for evenly distributing tea leaves. Utility Model Content
[0003] The purpose of the utility model is to propose a multi-stage vibration feeding device for uniformly distributing tea leaves in order to solve the problem in the background technology that, when performing infrared color sorting, tea leaves may pile up together, and when passing through the infrared detection position, intact tea leaves are blocked above impurities, resulting in the impurities being unable to be removed, thus affecting the quality of the finished tea leaves.
[0004] The technical solution of the utility model is as follows: a multi-stage vibration feeding device for uniformly distributing tea leaves, comprising a frame as a bottom support, a holding device installed on the top of the frame for temporarily storing tea leaves, and a lifting and conveying device for conveying tea leaves, a first vibrator is installed at the bottom of the holding device, a plurality of lifting plates are fixed on the outer surface of the lifting and conveying device, and also includes a tea leaf shifting device connected between the holding device and the lifting and conveying device, the bottom of the tea leaf shifting device is inclined and installed with a second vibrator; a guide mechanism is installed at the top of the lifting and conveying device on the side facing away from the holding device; a flexible vibration plate is located at the bottom of the guide mechanism, the flexible vibration plate receives the tea leaves in the guide mechanism and generates vibration at its bottom, and after the tea leaves are evenly distributed, they are conveyed to the electric conveyor belt through the guide box.
[0005] Optionally, a discharge trough is respectively provided on a side of the containing device and the tea leaf shifting device close to the lifting and conveying device.
[0006] Optionally, both ends of the lifting plate are inclined toward the moving direction of the lifting and conveying device, and the length of the lifting plate is greater than the width of the discharge chute.
[0007] Optionally, the guide mechanism includes a first guide bucket fixedly connected to the top of the lifting and conveying device, a second guide bucket is arranged at an outlet position below the first guide bucket, and fixing plates are fixedly connected to both sides of the bottom of the second guide bucket.
[0008] Optionally, a mounting plate is fixedly connected to the bottoms of the two groups of fixed plates together. The flexible vibrating disk is mounted on the top of the mounting plate. A baffle is fixedly connected to the top of the flexible vibrating disk. The baffle is arranged in a "U" shape. One side of the baffle away from the lifting and conveying device is open. The discharge port of the second guiding hopper is arranged above the baffle.
[0009] Optionally, the guiding box is obliquely arranged between the flexible vibrating disk and the electric conveyor belt.
[0010] Optionally, a discharging component for controlling the discharging speed of the tea leaves is further arranged at the position of the discharging groove on one side of the containing device.
[0011] Optionally, the discharging component includes a cross bar, a sliding groove, an adjusting rod, a knob, and a positioning plate. The cross bar is in contact with the position of the discharging groove of the containing device. Sliding grooves are formed on both sides of the tea leaf shifting device. Adjusting rods are threadedly connected to both ends of the cross bar. A knob is fixedly connected to one end of the adjusting rod away from the cross bar. A positioning plate arranged outside the tea leaf shifting device is further fixedly connected to the adjusting rod.
[0012] Optionally, an air hood is further mounted on the top of the tea leaf shifting device. A connecting pipe for connecting an air duct is mounted on the top of the air hood.
[0013] Compared with the prior art, the utility model has the following beneficial technical effects:
[0014] By means of the first vibrator and the second vibrator mounted at the bottoms of the containing device and the tea leaf shifting device, the utility model enables the amount of tea leaves discharged through the discharging groove each time to be substantially the same, ensuring the uniform output of the tea leaves;
[0015] Furthermore, through the lifting and conveying device and multiple groups of lifting plates mounted thereon, the tea leaves discharged from the tea leaf shifting device are conveyed upward. At the same time, after being guided by the guiding mechanism, the vibration generated by the flexible vibrating disk enables the tea leaves to be evenly distributed. Thus, the tea leaves discharged into the electric conveyor belt through the guiding box are evenly distributed, and there is basically no situation of mutual stacking, ensuring the accuracy during color sorting;
[0016] In summary, the utility model can lift and disperse the tea leaves in batches, enabling the tea leaves to be evenly distributed on the surface of the electric conveyor belt, facilitating the improvement of the accuracy during color sorting of the tea leaves, and ensuring the quality of the finished tea leaves. Description of the Drawings
[0017] Figure 1 is a schematic structural diagram of a tea leaf uniform distribution multi-stage vibration feeding device;
[0018] Figure 2 is Figure 1 the sectional structural diagram of
[0019] Figure 3 It is a structural schematic diagram of a flexible vibration plate;
[0020] Figure 4 yes Figure 1 A magnified schematic diagram of center A.
[0021] Reference numerals:
[0022] 1. a containing device; 11. a first vibrator;
[0023] 2. Tea leaf shifting device; 21. Second vibrator; 22. Discharging chute;
[0024] 3. Lifting conveying device; 31. Lifting plate;
[0025] 4. Guide mechanism; 41. First guide bucket; 42. Second guide bucket; 43. Fixed plate;
[0026] 5. Flexible vibration plate; 51. Mounting plate; 52. Baffle;
[0027] 6. Guide box; 7. Electric conveyor belt;
[0028] 8. Discharging assembly; 81. Crossbar; 82. Slideway; 83. Adjustment rod; 84. Knob; 85. Positioning plate;
[0029] 9. Air hood; 91. Connecting pipe. DETAILED DESCRIPTION
[0030] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.
[0031] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0032] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0033] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] Example
[0036] like Figure 1 and Figure 2 As shown, the utility model proposes a tea uniform distribution multi-stage vibration feeding device, comprising a frame as a bottom support, a holding device 1 installed on the top of the frame for temporarily storing tea, a first vibrator 11 installed at the bottom of the holding device 1, so that the tea contained in the holding device 1 is discharged at a uniform speed. And a lifting and conveying device 3 for conveying tea, a plurality of lifting plates 31 are fixed on the outer surface of the lifting and conveying device 3, and the two ends of the lifting plates 31 are inclined toward the moving direction of the lifting and conveying device 3, so that the lifting and conveying device 3 drives the plurality of lifting plates 31 to move when in operation, and at the same time drives the tea to move upward, and lifts the tea upward in batches.
[0037] Specifically, the feeding device further includes a tea shifting device 2 connected between the holding device 1 and the lifting and conveying device 3. The bottom of the tea shifting device 2 is tilted and equipped with a second vibrator 21, which is convenient for the uniform discharge of tea leaves, so that the number of tea leaves conveyed by each group of lifting plates 31 during movement is roughly the same. The holding device 1 and the tea shifting device 2 are respectively provided with a discharge trough 22 on one side close to the lifting and conveying device 3, and the length of the lifting plate 31 is greater than the width of the discharge trough 22, which is convenient for the discharge of tea leaves.
[0038] For further information, see Figure 4, at the position of the discharge chute 22 on one side of the storage device 1 in the above feeding device, a discharge component 8 for controlling the discharge speed of tea leaves is further provided. The discharge component 8 includes a cross bar 81, a sliding groove 82, an adjusting rod 83, a knob 84, and a positioning plate 85. The cross bar 81 is in contact with the position of the discharge chute 22 of the storage device 1, and the tea leaves are discharged after passing above the cross bar 81, which is convenient for controlling the discharge amount of the tea leaves. Sliding grooves 82 are formed on both sides of the tea leaf shifting device 2, and adjusting rods 83 are threadedly connected to both ends of the cross bar 81, which is convenient for sliding and adjusting the position of the cross bar 81 to adjust the output amount of the tea leaves. One end of the adjusting rod 83 away from the cross bar 81 is fixedly connected with a knob 84, and the knob 84 rotates synchronously with the adjusting rod 83. A positioning plate 85 arranged outside the tea leaf shifting device 2 is also fixedly connected to the adjusting rod 83. When the knob 84 is rotated, the adjusting rod 83 rotates synchronously. At the same time, the adjusting rod 83 is threadedly connected to the cross bar 81 and moves, thereby driving the positioning plate 85 to approach and press the tea leaf shifting device 2, so that the position of the cross bar 81 is fixed.
[0039] An air hood 9 is also installed on the top of the tea leaf shifting device 2. A connecting pipe 91 for connecting an air duct is installed on the top of the air hood 9. The air duct is connected to an exhaust fan to drive air circulation and eliminate the peculiar smell generated after the tea leaves accumulate on the storage device 1.
[0040] Furthermore, as Figure 3 and Figure 4 shown, the above feeding device further includes a guiding mechanism 4. The guiding mechanism 4 is installed on the top of the lifting and conveying device 3 on the side facing away from the storage device 1. The guiding mechanism 4 includes a first guiding hopper 41 fixedly connected to the top of the lifting and conveying device 3. A second guiding hopper 42 is arranged at the lower outlet position of the first guiding hopper 41, which is used to guide the tea leaves conveyed to the upper part so that they are concentrated and fall on the flexible vibrating disk 5. Fixed plates 43 are fixedly connected to both sides of the bottom of the second guiding hopper 42. An installation plate 51 is fixedly connected to the bottoms of the two fixed plates 43 together. The installation plate 51 is fixed on the frame. The flexible vibrating disk 5 is installed on the top of the installation plate 51. A baffle 52 is fixedly connected to the top of the flexible vibrating disk 5, which is used to prevent the tea leaves from scattering and falling. The baffle 52 is arranged in a "U" shape, and the side of the baffle 52 away from the lifting and conveying device 3 is open, which is convenient for the tea leaves to be output to the position of the guiding box 6. The discharge port of the second guiding hopper 42 is arranged above the baffle 52, so that the tea leaves accurately fall on the flexible vibrating disk 5.
[0041] Finally, the flexible vibration plate 5 is located at the bottom of the guide mechanism 4. The flexible vibration plate 5 receives the tea leaves in the guide mechanism 4 and generates vibrations at its bottom. After the tea leaves are evenly distributed, they are transported to the electric conveyor belt 7 through the guide box 6. When the flexible vibration plate 5 is in working condition, periodic vibrations will be generated on its surface. Such vibrations can move and rearrange the tea leaves on the surface. By adjusting the frequency, amplitude and direction of the vibration, the tea leaves can be evenly distributed on the surface of the vibration plate, and the tea leaves can also be moved and discharged. This is a prior art and will not be elaborated on here. Therefore, the tea leaves are not stacked together after being dispersed by vibration. The guide box 6 is tilted between the flexible vibration plate 5 and the electric conveyor belt 7, so that the evenly distributed tea leaves slide onto the electric conveyor belt 7, which is convenient for subsequent color sorting operations.
[0042] In this embodiment, after the tea leaves are piled on the holding device 1, the first vibrator 11 is started, so that the tea leaves are uniformly discharged through the discharge trough 22 of the holding device 1 near the lifting and conveying device 3, and the tea leaves fall into the tea shifting device 2. At the same time, after the second vibrator 21 is started, the tea leaves are driven along the inclined ground of the tea shifting device 2 to approach the lifting and conveying device 3, and are discharged through the discharge trough 22 and caught by the lifting plate 31 installed on the lifting and conveying device 3, and the tea leaves are lifted upward when the lifting and conveying device 3 is running. When the tea leaves move to the top, the lifting plate 31 flips over and pours the tea leaves into the first guide bucket 41, and the tea leaves are guided by the second guide bucket 42 to reach the top of the flexible vibration plate 5. After the flexible vibration plate 5 is started, the tea leaves on its upper surface are evenly distributed, and after adjusting the amplitude frequency, amplitude and direction of the vibration, the tea leaves are discharged to the side of the guide box 6, and the tea leaves are guided by the guide box 6 to the electric conveyor belt 7, and the electric conveyor belt 7 moves to the color sorting position.
[0043] The above specific embodiment is only an optional embodiment of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above embodiment, those skilled in the art can make various alternative improvements and combinations to the above specific embodiment.
Claims
1. A tea-leaf uniformly distributed multi-stage vibration feeding device, comprising a frame as a bottom support, a holding device (1) mounted on the top of the frame for temporarily storing tea leaves, and a lifting and conveying device (3) for conveying tea leaves, a first vibrator (11) being mounted on the bottom of the holding device (1), and a plurality of lifting plates (31) being fixed on the outer surface of the lifting and conveying device (3), characterized in that: Further comprising: A tea leaf shifting device (2) connected between the storage device (1) and the lifting and conveying device (3), the bottom of the tea leaf shifting device (2) being inclined and provided with a second vibrator (21); A guiding mechanism (4) installed at the top of the side of the lifting and conveying device (3) facing away from the storage device (1); A flexible vibrating disk (5) located at the bottom of the guiding mechanism (4), the flexible vibrating disk (5) receiving the tea leaves in the guiding mechanism (4) and generating vibrations at its bottom, evenly distributing the tea leaves and conveying them to an electric conveyor belt (7) through a guiding box (6).
2. A tea evenly distributed multi-stage vibration feeding device according to claim 1, characterized in that: Discharge slots (22) are respectively provided on one side of the storage device (1) and the tea leaf shifting device (2) close to the lifting and conveying device (3).
3. A tea evenly distributed multi-stage vibration feeding device according to claim 2, characterized in that: Both ends of the lifting plate (31) are inclined towards the moving direction of the lifting and conveying device (3), and the length of the lifting plate (31) is greater than the width of the discharge slot (22).
4. The tea leaves uniform distribution multi-stage vibration feeding device according to claim 1, characterized in that: The guiding mechanism (4) includes a first guiding hopper (41) fixedly connected to the top of the lifting and conveying device (3), a second guiding hopper (42) is arranged at the lower outlet position of the first guiding hopper (41), and fixing plates (43) are fixedly connected to both sides of the bottom of the second guiding hopper (42).
5. The tea leaves uniform distribution multi-stage vibration feeding device according to claim 4, characterized in that: The bottom of two groups of the fixing plates (43) is commonly fixedly connected with a mounting plate (51), the flexible vibrating disk (5) is installed on the top of the mounting plate (51), a baffle (52) is fixedly connected to the top of the flexible vibrating disk (5), the baffle (52) is arranged in a "U" shape, the side of the baffle (52) away from the lifting and conveying device (3) is open, and the discharge port of the second guiding hopper (42) is arranged above the baffle (52).
6. The tea leaves uniform distribution multi-stage vibration feeding device according to claim 1, characterized in that: The guiding box (6) is inclined and arranged between the flexible vibrating disk (5) and the electric conveyor belt (7).
7. The tea leaves uniform distribution multi-stage vibration feeding device according to claim 2, characterized in that: A discharging component (8) for controlling the discharging speed of tea leaves is further arranged at the position of the discharge slot (22) on one side of the storage device (1).
8. The tea leaves uniformly distributed multi-stage vibration feeding device according to claim 7, characterized in that: The discharging component (8) includes a cross bar (81), a sliding slot (82), an adjusting rod (83), a knob (84), and a positioning plate (85). The cross bar (81) is in contact with the position of the discharge slot (22) of the storage device (1). Sliding slots (82) are formed on both sides of the tea leaf shifting device (2). Both ends of the cross bar (81) are threadedly connected with adjusting rods (83). The end of the adjusting rod (83) away from the cross bar (81) is fixedly connected with a knob (84), and a positioning plate (85) arranged outside the tea leaf shifting device (2) is further fixedly connected to the adjusting rod (83).
9. The tea leaves uniformly distributed multi-stage vibration feeding device according to claim 1, characterized in that: An air hood (9) is further installed on the top of the tea leaf shifting device (2), and a connecting pipe (91) for connecting an air duct is installed on the top of the air hood (9).