Scrap iron recovery device for machining workshop
By using magnetic rollers and reverse blowing technology in the iron filing recycling device in the machine-added workshop, the problem of poor separation of iron filings and dust is solved, and more efficient iron filing recycling and storage is achieved.
Patent Information
- Application Number
- CN202420977651.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing iron filing recycling device is not effective when separating iron filings and dust, and the iron filing storage capacity is limited and requires frequent cleaning.
A machine-added workshop iron filing recycling device is designed, and the iron filings are inserted along the chip guide plate into the iron filing cavity, and the air flow generated by the vacuum cleaner is blown backwards. The dust mixed is blown down and sucked away to achieve a better separation effect.
It improves the separation effect of iron filings and dust, expands the storage capacity of iron filings cavity, and reduces the cleaning frequency.
Smart Images

Figure CN222660957U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cleaning equipment, and in particular to an iron chip recovery device for a machining workshop. Background Art
[0002] There are machine tools, milling machines and other mechanical processing equipment in the machining workshop. In daily production, a large amount of iron filings are generated, and most of the iron filings are directly collected in the iron filing car through the conveyor belt. However, there are still small particles of iron filings splashed onto the ground and need to be cleaned regularly.
[0003] In this regard, China's patent application number CN201920719769.7 discloses an iron chip recovery device for steel workshop production. The scheme mainly uses a negative pressure fan to suck the iron chips and dust on the ground into the suction nozzle. When passing through the first shell, the iron chips are sucked away by the electromagnetic suction cup, and the dust enters the second shell, realizing the separation of iron chips and dust. When a large amount of iron chips are collected, the negative pressure fan and the electromagnetic suction cup are turned off, and then the iron chips will lose their adsorption force, thereby cleaning out the iron chips.
[0004] However, in the process of implementing the technical solution in the embodiments of the present application, the inventor of the present application found that the above technology has at least the following technical problems:
[0005] 1. Iron chips often have a mucous film formed by cutting fluid, which is easy to stick to dust. Even if the iron chips are sucked away, the dust will be taken away at the same time, resulting in poor separation effect;
[0006] 2. Iron filings are stored on an electromagnetic chuck with limited capacity and need to be cleaned frequently. Utility Model Content
[0007] In order to make up for the above shortcomings, the present application provides a chip recovery device for a machining workshop, aiming to improve the problems mentioned in the above background technology.
[0008] An embodiment of the present application provides an iron chip recovery device for a machining workshop, including a vehicle body, wherein a dust collector, a chip guide plate and a reflux channel are arranged in the vehicle body, a magnetic roller is rotated on the lower side of the chip guide plate, an air suction port of the dust collector is arranged in front of the chip guide plate, an iron chip cavity is arranged in the vehicle body, and the iron chip cavity is located behind the chip guide plate, and part of the air outlet of the dust collector is blown in reverse along the upper side of the chip guide plate through the reflux channel.
[0009] In a specific embodiment, a motor is disposed inside the magnetic roller.
[0010] In the above implementation process, the motor adopts a brushless motor, the stator is in the center, the two ends of the stator are fixed on the vehicle body, the rotor rotates outside the stator, a magnetic shield is put on the periphery of the rotor, and then a magnet is arranged outside the magnetic shield. The magnet rotates under the chip guide plate, and the iron chips are pulled by the magnet on the surface of the chip guide plate to the iron chip cavity at the rear.
[0011] In a specific embodiment, a dust chamber is provided in the vehicle body, and the dust collecting component includes a fan, and the fan is located on the rear wall of the dust chamber.
[0012] In the above implementation process, when the vehicle body is pushed forward, the fan rotates to suck up the dust through the air suction port, and the iron filings are kept on the ground due to their own weight.
[0013] In a specific implementation manner, the dust collecting component further includes a filter screen, the filter screen is plugged into the vehicle body, and the filter screen is blocked in front of the fan.
[0014] In the above implementation process, the filter can block the dust in the dust chamber, and the filter is inserted to facilitate replacement.
[0015] In a specific embodiment, the dust collecting member further includes an air guide plate, and an iron chip channel is formed between the air guide plate and the magnetic roller and is connected to the return flow channel.
[0016] In the above implementation process, a narrow passage is formed between the air guide plate and the magnetic roller, which facilitates the airflow to form pressure and blow the dust on the iron filings off.
[0017] In a specific embodiment, the air guide plate is Y-shaped, and the air guide plate is also used to guide dust into the dust chamber.
[0018] In the above implementation process, dust enters the dust chamber along the air guide plate and is collected, and is not easy to leak out.
[0019] In a specific implementation manner, a return plate is provided at the rear of the vehicle body, and the return plate blocks a portion of the air outlet end of the fan and guides a portion of the airflow to the return channel.
[0020] In the above implementation process, the fan blows air backwards, and part of the airflow is returned to the reflux channel through the arc-shaped reflux plate. The airflow blows in the opposite direction between the chip guide plate and the air guide plate to blow the dust down. The airflow carries the dust through the air suction port into the dust chamber, thereby separating the dust and iron chips.
[0021] In a specific embodiment, an elastic baffle is arranged under the vehicle body.
[0022] In the above implementation process, the baffle is used to scrape away iron filings and dust, which is beneficial to improving the cleaning effect.
[0023] Compared with the prior art, the beneficial effects of the present application are: using a magnetic roller to move iron chips along the chip guide plate into the iron chip chamber, using the airflow generated by the dust suction part to blow the iron chips on the chip guide plate in the reverse direction, blowing the dust mixed with the iron chips off, and then sucked away by the suction port, thereby achieving a better separation of iron chips and dust, the iron chip chamber has a larger capacity, and the cleaning frequency is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 It is a schematic diagram of a first-view of an iron chip recovery device for a machining workshop provided by an embodiment of the present application;
[0026] Figure 2 A schematic diagram of a second perspective of an iron chip recovery device for a machining workshop provided in an embodiment of the present application;
[0027] Figure 3 A schematic cross-sectional view of an iron chip recovery device for a machining workshop provided in an embodiment of the present application.
[0028] In the figure: 10 - vehicle body; 20 - dust collecting part; 21 - fan; 22 - filter; 23 - air guide plate; 30 - chip guide plate; 40 - reflux channel; 50 - magnetic roller; 60 - iron chip chamber; 70 - dust chamber; 80 - reflux plate; 90 - baffle. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.
[0030] See also Figure 1-Figure 3 The present application provides a chip recovery device for a machining workshop, including a vehicle body 10, a dust collecting member 20, a chip guide plate 30 and a return flow channel 40 are arranged in the vehicle body 10, a magnetic roller 50 is rotated at the lower side of the chip guide plate 30, the air suction port of the dust collecting member 20 is arranged in front of the chip guide plate 30, and a chip chamber 60 is arranged in the vehicle body 10, the chip chamber 60 is located behind the chip guide plate 30, and part of the air outlet of the dust collecting member 20 is reversely blown along the upper side of the chip guide plate 30 through the return flow channel 40. Among them, the magnetic roller 50 is used to move the chip into the chip chamber 60 along the chip guide plate 30, and the airflow generated by the dust collecting member 20 is reversely blown to the chip on the chip guide plate 30, and the dust mixed on the chip is blown off, and then sucked away by the air suction port, thereby achieving a better separation effect of chip and dust, and the chip chamber 60 has a larger capacity, which reduces the frequency of cleaning.
[0031] See also Figure 1-Figure 3 A motor is arranged in the magnetic roller 50. The motor adopts a brushless motor, with a stator at the center, both ends of the stator fixed on the vehicle body 10, and a rotor rotating outside the stator. A magnetic shield is placed on the periphery of the rotor, and then a magnet is arranged outside the magnetic shield. The magnet rotates under the chip guide plate 30, and the iron chips are pulled by the magnet on the surface of the chip guide plate 30 to the rear iron chip chamber 60.
[0032] See also Figure 1-Figure 3 A dust chamber 70 is provided in the vehicle body 10, and the dust collecting member 20 includes a fan 21, and the fan 21 is located at the rear wall of the dust chamber 70. When the vehicle body 10 is pushed forward, the fan 21 rotates to suck up the dust through the air suction port, and the iron filings are kept on the ground due to their own weight.
[0033] See also Figure 1-Figure 3 The dust collecting member 20 further includes a filter screen 22, which is plugged into the vehicle body 10 and is blocked in front of the fan 21. The filter screen 22 can block dust in the dust chamber 70, and the filter screen 22 is inserted in an insertion manner for easy replacement.
[0034] See also Figure 1-Figure 3 The dust collecting member 20 further includes an air guide plate 23, and an iron filings channel is formed between the air guide plate 23 and the magnetic roller 50 and communicates with the return flow channel 40. A narrow channel is formed between the air guide plate 23 and the magnetic roller 50, which facilitates the air flow to form pressure and blow the dust on the iron filings off.
[0035] See also Figure 1-Figure 3 The air guide plate 23 is Y-shaped, and the air guide plate 23 is also used to guide the dust to the dust chamber 70. The dust enters the dust chamber 70 along the air guide plate 23 and is collected, and is not easy to leak out.
[0036] See also Figure 1-Figure 3 A return plate 80 is provided at the rear of the vehicle body 10, and the return plate 80 blocks part of the air outlet of the fan 21 and guides part of the airflow to the return channel 40. The fan 21 blows air backward, and part of the airflow is returned to the return channel 40 through the arc-shaped return plate 80. The airflow blows in the reverse direction between the chip guide plate 30 and the air guide plate 23, blowing the dust down, and the airflow enters the dust chamber 70 through the air suction port with the dust, so as to separate the dust and iron chips.
[0037] See also Figure 1-Figure 3 , an elastic baffle 90 is arranged below the vehicle body 10. The baffle 90 is used to scrape away iron filings and dust, which is beneficial to improving the cleaning effect.
[0038] The working principle of the iron chip recovery device in the machining workshop is as follows: when the vehicle body 10 is pushed forward, the fan 21 rotates to suck up the dust through the air suction port, and the dust enters the dust chamber 70 along the air guide plate 23 and is collected. The iron chips are kept on the ground due to their own weight, and continue to contact the chip guide plate 30 and the baffle 90 backward. The iron chips are carried up by the magnetic roller 50 with the dust, and the mixture moves toward the iron chip chamber 60 along the gap between the chip guide plate 30 and the air guide plate 23. At the same time, the fan 21 sucks air from the dust chamber 70 and blows it backward. Part of the airflow is returned to the return channel 40 through the arc-shaped return plate 80, and the airflow blows through the chip guide plate 30 and the air guide plate in the reverse direction. 23, the dust is blown down, and the air flow carries the dust into the dust chamber 70 through the suction port, and the iron filings with the dust blown off continue to move backward with the magnetic roller 50 until the tail of the chip guide plate 30 is separated from the magnetic roller 50, and the iron filings lose the magnetic effect and slide into the iron filing chamber 60, thereby achieving the separation of dust and iron filings. In summary, the magnetic roller 50 is used to move the iron filings along the chip guide plate 30 into the iron filing chamber 60, and the air flow generated by the dust suction part 20 is used to blow the iron filings on the chip guide plate 30 in the reverse direction, and the dust mixed with the iron filings is blown off, and then sucked away by the suction port, thereby achieving a better separation effect of iron filings and dust, and the iron filing chamber 60 has a larger capacity, which reduces the frequency of cleaning.
[0039] The above are only embodiments of the present application and are not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, improvement or equivalent replacement made within the spirit and principle of the present application shall be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
Claims
1. A chip recovery device for a machining workshop, characterized in that: The vehicle body (10) comprises a dust collecting member (20), a chip guide plate (30) and a return flow channel (40) arranged in the vehicle body (10); a magnetic roller (50) is rotated at the lower side of the chip guide plate (30); an air suction port of the dust collecting member (20) is arranged in front of the chip guide plate (30); an iron chip cavity (60) is arranged in the vehicle body (10); the iron chip cavity (60) is located behind the chip guide plate (30); part of the air outlet of the dust collecting member (20) passes through the return flow channel (40) and is blown in the reverse direction along the upper side of the chip guide plate (30).
2. The iron chip recovery device for a machining workshop according to claim 1, characterized in that: A motor is arranged inside the magnetic roller (50).
3. The iron chip recovery device for a machining workshop according to claim 2, characterized in that: A dust chamber (70) is provided in the vehicle body (10); the dust collecting component (20) comprises a fan (21); and the fan (21) is located on the rear wall of the dust chamber (70).
4. The iron chip recovery device for a machining workshop according to claim 3 is characterized in that: The dust collecting component (20) further comprises a filter screen (22), the filter screen (22) is plugged into the vehicle body (10), and the filter screen (22) blocks the front of the fan (21).
5. The iron chip recovery device for a machining workshop according to claim 4, characterized in that: The dust collecting member (20) further comprises an air guide plate (23); an iron filings channel is formed between the air guide plate (23) and the magnetic roller (50) and is in communication with the return flow channel (40).
6. The iron chip recovery device for a machining workshop according to claim 5, characterized in that: The air guide plate (23) is Y-shaped, and the air guide plate (23) is also used to guide dust into the dust chamber (70).
7. The iron chip recovery device for a machining workshop according to claim 6, characterized in that: A return plate (80) is arranged at the rear of the vehicle body (10), and the return plate (80) blocks part of the air outlet end of the fan (21) and guides part of the air flow to the return channel (40).
8. The iron chip recovery device for a machining workshop according to claim 7, characterized in that: An elastic blocking strip (90) is arranged below the vehicle body (10).
Citation Information
Patent Citations
Scrap iron recovery device for steel workshop production
CN210961789U