Novel full-automatic machine assembling machine

By designing a fully automatic machine assembly machine, using material conveying tracks and multiple assembly mechanisms, automatic assembly and rivet of hardware, rubber shells and grounding sheets are realized, solving the problems of instability in accuracy and low efficiency caused by manual assembly, and improving assembly quality and efficiency.

CN222680153UActive Publication Date: 2025-03-28DONGGUAN YIZHAO ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202420780518.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-03-28
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing workpiece assembly technology relies on manual labor, which leads to unstable assembly accuracy, which easily leads to parts deformation and failure rate increase, and has low assembly efficiency.

Method used

A fully automatic machine assembly machine is designed, including a workbench, material conveying track, hardware assembly mechanism, rubber shell assembly mechanism and ground sheet assembly mechanism. Through the coordinated work of these mechanisms, automatic assembly and riveting of hardware, rubber shell and ground sheet are realized.

Benefits of technology

It realizes automatic assembly and rivet of hardware, rubber shell and grounding sheet, replaces manual operation, improves assembly accuracy and efficiency, and reduces the defect rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel full-automatic assembling machine which comprises a working table, a material conveying track is installed at the top end of the working table, a rubber core vibration feeding disc is installed at the left end of the material conveying track, a grouping mechanism is installed at the right end of the rubber core vibration feeding disc, and a hardware assembling mechanism is installed at the right end of the grouping mechanism. The right end of the hardware assembling mechanism is provided with the rubber shell assembling mechanism, and the right end of the rubber shell assembling mechanism is provided with the grounding piece assembling mechanism. According to the novel full-automatic machine assembling machine, by arranging the hardware assembling mechanism, the rubber shell assembling mechanism, the grounding piece assembling mechanism and other structures, the functions of automatically riveting hardware, automatically installing a rubber shell and automatically installing a grounding piece can be achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of workpiece assembly, and more specifically relates to a novel full-automatic assembly machine. Background Art

[0002] A workpiece generally includes multiple parts, and the parts are usually assembled manually. However, the accuracy of manual assembly depends on the technical proficiency of the operators. In particular, when the parts are easy to deform, the probability of part deformation increases during manual assembly, which in turn leads to an increase in the defective rate. Manual assembly leads to unstable assembly quality and low assembly efficiency. In view of the above technical problems, it is necessary to provide an assembly machine that can replace manual assembly. Utility Model Content

[0003] The utility model aims to solve the technical problems raised by the above-mentioned background technology and provide a new type of fully automatic assembly machine to achieve the effect of replacing manual assembly.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of fully automatic assembly machine, comprising: a workbench, a feed track is installed on the top of the workbench, a rubber core vibration feed tray is installed on the left end of the feed track, a grouping mechanism is installed on the right end of the rubber core vibration feed tray, a hardware assembly mechanism is installed on the right end of the grouping mechanism, a rubber shell assembly mechanism is installed on the right end of the hardware assembly mechanism, and a grounding plate assembly mechanism is installed on the right end of the rubber shell assembly mechanism.

[0005] A further preferred solution: the grouping mechanism includes: a push plate and a push cylinder, the push plate is installed at the left front end of the conveying track, and the push cylinder is installed at the rear end of the push plate.

[0006] A further preferred solution: the hardware assembly mechanism includes: a hardware vibration feed tray and a hardware riveting device, the hardware vibration feed tray is installed at the left rear end of the workbench, and the hardware riveting device is installed at the front end of the hardware vibration feed tray.

[0007] A further preferred solution: the plastic shell assembly mechanism comprises: a plastic shell vibrating feed tray and a plastic shell assembly device, the plastic shell assembly device is installed in the center of the workbench, and the plastic shell vibrating feed tray is installed at the rear end of the plastic shell assembly.

[0008] A further preferred solution: the grounding plate assembly mechanism includes: a grounding plate assembly device, a grounding plate riveting and limiting device, a limiting device is installed at the right front end of the conveyor track, a grounding plate riveting device is installed at the right rear end of the conveyor track, and a grounding plate assembly device is installed at the left end of the grounding plate riveting device.

[0009] A further preferred solution is that a transmission cylinder is installed at the center of the left side of the top of the workbench, and a feeding track is installed at the output end of the transmission cylinder.

[0010] A further preferred solution: a finished product placement table is installed at the right end of the workbench.

[0011] Beneficial effects:

[0012] 1. The hardware assembly mechanism is provided to achieve the effect of automatically riveting the hardware. The hardware vibrates the feeding tray to transport the hardware to the hardware riveting device. The hardware riveting device pushes the hardware and the rubber core together through the internal cylinder, thereby replacing manual riveting of hardware.

[0013] 2. The plastic shell assembly mechanism is provided to achieve the effect of automatic installation of the plastic shell. The plastic shell vibrates the feeding tray to transport the plastic shell to the plastic shell assembly device. The plastic shell assembly device pushes the plastic shell forward through the cylinder at the rear end, thereby assembling the plastic shell and the workpiece together, thereby replacing manual assembly of the plastic shell;

[0014] 3. By providing a grounding sheet assembly mechanism, the effect of automatically installing the grounding sheet is achieved. The limiting device limits the workpiece, and then the limiting device moves the workpiece to the front end of the grounding sheet assembly device. The grounding sheet assembly device puts the grounding sheet into the specified position of the workpiece. At this time, the limiting device will continuously adjust the position of the workpiece as the grounding sheet assembly device puts the grounding sheet into the workpiece, so that the grounding sheet assembly device can smoothly put the grounding sheet into the workpiece. After the grounding sheet is placed, the limiting device will release the workpiece, and the workpiece will be transported by the feeding track to the grounding sheet riveting device. The grounding sheet riveting device rivets the grounding sheet and the workpiece together, thereby replacing the manual assembly and riveting of the grounding sheet;

[0015] 3. In summary, this new type of fully automatic assembly machine, by providing structures such as hardware assembly mechanism, plastic shell assembly mechanism and grounding plate assembly mechanism, can play the role of automatic riveting hardware, automatic installation of plastic shells and automatic installation of grounding plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0017] Figure 2 It is a schematic diagram of the top structure of the utility model.

[0018] Figure 3 It is a front structural schematic diagram of the utility model.

[0019] Figure 4 It is a side structural schematic diagram of the utility model.

[0020] Figure 1-4In: 1. Workbench; 2. Rubber core vibrating feeding tray; 3. Transmission cylinder; 4. Feeding track; 5. Grouping mechanism; 501. Push plate; 502. Pushing cylinder; 6. Hardware assembly mechanism; 601. Hardware vibrating feeding tray; 602. Hardware riveting device; 7. Rubber shell assembly mechanism; 701. Rubber shell vibrating feeding tray; 702. Rubber shell assembly device; 8. Grounding plate assembly mechanism; 801. Grounding plate assembly device; 802. Grounding plate riveting; 803. Limiting device; 9. Finished product placement table. DETAILED DESCRIPTION

[0021] The following will be combined with the attached embodiment of the present utility model Figure 1-Figure 4 , clearly and completely describe the technical solutions in the embodiments of the utility model.

[0022] See also Figure 1-4 In the embodiment of the utility model, a new type of fully automatic assembly machine includes: a workbench 1, which serves as the basis of the entire machine and provides a stable working platform to support the entire assembly process. A feed track 4 is installed on the top of the workbench 1 to transport raw materials to subsequent assembly processes to ensure smooth transportation of raw materials. A rubber core vibration feed tray 2 is located at the left end of the feed track 4 to transport the rubber core to the assembly machine through vibration. A grouping mechanism 5 is installed at the right end of the rubber core vibration feed tray 2 to group the rubber core according to certain rules to prepare for subsequent assembly. A hardware assembly mechanism 6 is located at the right end of the grouping mechanism 5 and is responsible for assembling the hardware and the workpiece together. A rubber shell assembly mechanism 7 is connected to the right end of the hardware assembly mechanism 6 and is responsible for assembling the rubber shell and the workpiece together. A grounding plate assembly mechanism 8 is installed at the right end of the rubber shell assembly mechanism 7 and is responsible for assembling the grounding plate and the workpiece together to complete the final step of product assembly.

[0023] In the embodiment of the utility model, the grouping mechanism 5 includes: a push plate 501 and a push cylinder 502. The push plate 501 is installed at the left front end of the feeding track 4, and the push cylinder 502 is installed at the rear end of the push plate 501, so as to achieve the effect of pushing the rubber core into groups and onto the feeding track 4. The rubber core is continuously transported from the rubber core vibration feeding tray 2 to the front end of the push plate 501. When the specified number is reached, the cylinder starts to push the push plate 501, and the push plate 501 pushes the rubber core forward to the feeding track 4.

[0024] In the embodiment of the utility model, the hardware assembly mechanism 6 includes: a hardware vibration supply tray 601 and a hardware riveting device 602. The hardware vibration supply tray 601 is installed at the left rear end of the workbench 1, and the hardware riveting device 602 is installed at the front end of the hardware vibration supply tray 601, so as to achieve the effect of automatically riveting the hardware. The hardware vibration supply tray 601 transports the hardware to the hardware riveting device 602, and the hardware riveting device 602 pushes the hardware and the rubber core to rivet together through the internal cylinder, thereby replacing the manual riveting of hardware.

[0025] In the embodiment of the utility model, the plastic shell assembly mechanism 7 includes: a plastic shell vibration feed tray 701 and a plastic shell assembly device 702. The plastic shell assembly device 702 is installed in the center of the workbench 1, and the plastic shell vibration feed tray 701 is installed at the rear end of the plastic shell assembly to achieve the effect of automatically installing the plastic shell. The plastic shell vibration feed tray 701 transports the plastic shell to the plastic shell assembly device 702. The plastic shell assembly device 702 pushes the plastic shell forward through the cylinder at the rear end, thereby assembling the plastic shell and the workpiece together, thereby replacing manual assembly of the plastic shell.

[0026] In the embodiment of the utility model, the grounding plate assembly mechanism 8 includes: a grounding plate assembly device 801, a grounding plate riveting 802 and a limiting device 803. The limiting device 803 is installed at the right front end of the feeding track 4, and the grounding plate riveting 802 device is installed at the right rear end of the feeding track 4. The grounding plate assembly device 801 is installed at the left end of the grounding plate riveting 802 device, so as to achieve the effect of automatically installing the grounding plate. First, the limiting device 803 limits the workpiece, and then the limiting device 803 moves the workpiece to the front of the grounding plate assembly device 801. At the end, the grounding plate assembly device 801 places the grounding plate into the specified position of the workpiece. At this time, the limiting device 803 will continuously adjust the position of the workpiece as the grounding plate assembly device 801 places the grounding plate, so that the grounding plate assembly device 801 can smoothly place the grounding plate into the workpiece. After placing the grounding plate, the limiting device 803 will release the workpiece, and the workpiece will be transported by the feed track 4 to the grounding plate riveting device 802. The grounding plate riveting device 802 rivets the grounding plate and the workpiece together, thereby replacing the manual assembly and riveting of the grounding plate.

[0027] In the embodiment of the utility model, a transmission cylinder 3 is installed at the center of the left side of the top of the workbench 1, and a feeding track 4 is installed at the output end of the transmission cylinder 3, so as to achieve the effect of pushing the feeding track 4 to move forward intermittently through the transmission cylinder 3.

[0028] In the embodiment of the utility model, a finished product placement table 9 is installed at the right end of the workbench 1 to achieve the effect of holding the assembled workpieces.

[0029] Working principle: First, the rubber core is continuously transported from the rubber core vibration supply tray 2 to the front end of the push plate 501. When the specified number is reached, the cylinder starts to push the push plate 501, and the push plate 501 pushes the rubber core forward to the feed track 4. At this time, the transmission cylinder 3 will push the feed track 4 to move forward intermittently, thereby driving the workpiece to move; then the feed track 4 transports the rubber core to the hardware assembly mechanism 6, and at this time the hardware vibration supply tray 601 transports the hardware to the hardware riveting device 602, and then the hardware riveting device 602 pushes the hardware and the rubber core to rivet together through the internal cylinder; then the feed track 4 transports the rubber core to the inside of the rubber shell assembly mechanism 7, and at this time the rubber shell vibration supply tray 701 transports the rubber shell to the rubber shell assembly device 702, and the rubber shell assembly device 702 pushes the rubber shell forward through the rear end cylinder, thereby assembling the rubber shell and the workpiece together ; Then the rubber core is transported to the inside of the grounding plate assembly mechanism 8 by the feeding track 4, and the workpiece is limited by the limiting device 803, and then the limiting device 803 will move the workpiece to the front end of the grounding plate assembly device 801, and the grounding plate assembly device 801 will put the grounding plate into the specified position of the workpiece. At this time, the limiting device 803 will continuously adjust the position of the workpiece as the grounding plate assembly device 801 puts the grounding plate into the workpiece, so that the grounding plate assembly device 801 can smoothly put the grounding plate into the workpiece. After placing the grounding plate, the limiting device 803 will release the workpiece, and the workpiece will be transported to the grounding plate riveting device 802 by the feeding track 4, and the grounding plate riveting device 802 will rivet the grounding plate and the workpiece together. Finally, the workpiece completed by the device will be transported to the finished product placement table 9 by the feeding track 4, thereby completing the riveting of hardware, assembling rubber shells, assembling grounding plates and riveting grounding plates for manual work.

Claims

1. A new type of fully automatic machine assembly machine, comprising: The workbench (1) is characterized in that: a feed track (4) is installed at the top of the workbench (1); a rubber core vibration feed tray (2) is installed at the left end of the feed track (4); a grouping mechanism (5) is installed at the right end of the rubber core vibration feed tray (2); a hardware assembly mechanism (6) is installed at the right end of the grouping mechanism (5); a rubber shell assembly mechanism (7) is installed at the right end of the hardware assembly mechanism (6); and a grounding sheet assembly mechanism (8) is installed at the right end of the rubber shell assembly mechanism (7).

2. A new type of fully automatic assembly machine according to claim 1, characterized in that: The grouping mechanism (5) comprises: a push plate (501) and a push cylinder (502); the push plate (501) is installed at the left front end of the material conveying track (4), and the push cylinder (502) is installed at the rear end of the push plate (501).

3. A new type of fully automatic assembly machine according to claim 1, characterized in that: The hardware assembly mechanism (6) comprises: a hardware vibration supply tray (601) and a hardware riveting device (602); the hardware vibration supply tray (601) is installed at the left rear end of the workbench, and the hardware riveting device (602) is installed at the front end of the hardware vibration supply tray (601).

4. A new type of fully automatic assembly machine according to claim 1, characterized in that: The plastic shell assembly mechanism (7) comprises: a plastic shell vibration feeding tray (701) and a plastic shell assembly device (702). The plastic shell assembly device (702) is installed in the center of the workbench (1), and the plastic shell vibration feeding tray (701) is installed at the rear end of the plastic shell assembly.

5. A new type of fully automatic assembly machine according to claim 1, characterized in that: The grounding sheet assembly mechanism (8) comprises: a grounding sheet assembly device (801), a grounding sheet riveting and pressing device (802) and a limiting device (803); the limiting device (803) is installed at the right front end of the feed track (4); the grounding sheet riveting and pressing device (802) is installed at the right rear end of the feed track (4); and the grounding sheet assembly device (801) is installed at the left end of the grounding sheet riveting and pressing device (802).

6. A new type of fully automatic assembly machine according to claim 1, characterized in that: A transmission cylinder (3) is installed at the center of the left side of the top of the workbench (1), and a material conveying track (4) is installed at the output end of the transmission cylinder (3).

7. A new type of fully automatic assembly machine according to claim 1, characterized in that: A finished product placement table (9) is installed at the right end of the workbench (1).