Raw material mixing device for electronic ceramic production
By designing an automated controlled mixing device, the problem of manual participation of existing mixing devices is solved, the feeding and mixing process is automated, production efficiency is improved, and the development of automated production is promoted.
Patent Information
- Application Number
- CN202421332016.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing mixing devices for electronic ceramic production lack automated control, which leads to manual participation in the mixing process, which is time-consuming and labor-intensive, and interrupts the mixing process, which is not conducive to the development of automated production lines and reduces the efficiency of mixing.
A mixing device including a mixing tank, a feed control structure, a pulley and a motor is designed. The motor controls the rotation of the gear to drive the rotation of the gear ring, thereby controlling the opening and closing of the opening and closing plate, realizing the effect of automatically switching the feed port.
It realizes automatic operation of feeding and mixing processes, avoids manual intervention, improves production efficiency, and is conducive to the development of automated production.
Smart Images
Figure CN222681296U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electronic ceramic production, in particular to a raw material mixing device for electronic ceramic production. Background Art
[0002] Electronic ceramics are a type of ceramic material with special electrical properties. They can exhibit good electrical conductivity, insulation, thermal stability and mechanical strength under high temperature or electric field. Electronic ceramics play a vital role in many high-tech fields, such as electronic information, optoelectronics, energy and advanced manufacturing. It is precisely because electronic ceramics need to have specific physical and chemical properties that, in the production process of electronic ceramics, it is necessary to mix the raw materials of electronic ceramics with various additives to achieve better sintering performance, electrical properties, mechanical strength and process performance, which requires the use of a mixing device.
[0003] However, in the existing technology, the inlet and outlet openings of the mixing body (usually a mixing tank) in the mixing device lack corresponding automated control, and the mixing body needs to roll or rotate for mixing. Therefore, during the mixing process, it is necessary to stop the equipment first, open the feed port, close the feed port, and then start the mixing steps. These steps require manual participation, which is time-consuming and labor-intensive, and interrupts the mixing process, which is not conducive to the development of automated production lines and reduces the efficiency of mixing.
[0004] In view of this, it is necessary to improve the above defects. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the above-mentioned defects and provide a raw material mixing device for producing electronic ceramics.
[0006] In order to solve the above technical problems, the technical solution provided by the utility model is:
[0007] A raw material mixing device for electronic ceramic production, comprising:
[0008] A mixing tank, wherein a plurality of evenly distributed support columns are fixedly connected to the top of the mixing tank, a support plate is fixedly connected to the top of the support column, a feed port is opened on the support plate, the feed port and the tank mouth of the mixing tank are attached and sealed, support shafts are fixedly connected to both sides of the mixing tank, and a limit block is fixedly connected to one end of the support shaft away from the mixing tank;
[0009] A feed control structure, the feed control structure is arranged above the support plate, the feed control structure comprises a gear ring located above the support plate, the gear ring is provided with a plurality of evenly distributed limit grooves, the limit grooves are internally slidably connected to limit pillars, the limit pillars are fixedly connected to the support plate, a fixing ring is arranged in the middle part above the gear ring, the inner ring diameter of the fixing ring is the same as the inner diameter of the feed port, the bottom end of the fixing ring is rotatably connected with a plurality of evenly distributed opening and closing plates, the shapes of the opening and closing plates are mutually matched and can form a sealing area, the opening and closing plate is rotatably connected with a rotating rod on the side away from the fixing ring, the rotating rod is rotatably connected to the gear ring, and the gear ring is provided with a gear meshing with the limit block on the side away from the limit block;
[0010] Pulley 1, the pulley 1 is located on a side of the mixing tank away from the limit block, the pulley 1 is fixedly connected to the support shaft, a pulley 2 is arranged below the pulley 1, the pulley 1 and the pulley 2 are connected to each other by a belt, a motor 1 is fixedly connected to the pulley 2, the bottom end of the motor 1 is fixedly connected to a motor seat 1, and the bottom end of the motor seat 1 is fixedly connected to a base;
[0011] A support leg, the support leg being rotatably connected to the support shaft;
[0012] A cloth bag cylinder, wherein the cloth bag cylinder is arranged above the support plate, and the top and bottom ends of the cloth bag cylinder are respectively fixedly connected with a connecting ring 1 and a connecting ring 2, and the connecting ring 1 and the connecting ring 2 are interconnected by a plurality of evenly distributed telescopic cylinders, and the top end of the connecting ring 1 is fixedly connected with a discharging cylinder, and the discharging cylinder is connected to an additionally installed discharging structure.
[0013] As an improvement, a collecting box is provided below the mixing tank.
[0014] As an improvement, a motor 2 is arranged below the gear, the output shaft of the motor 2 passes through the support plate and is fixedly connected to the gear, the front and rear ends of the motor 2 are fixedly connected to a motor seat 2, and the motor seat 2 is fixedly connected to the bottom end of the support plate.
[0015] As an improvement, a plurality of evenly distributed plug shafts 3 are fixedly connected to the bottom end of the fixing ring, and the plug shafts 3 are fixedly connected to the support plate 3 and are rotatably connected to the opening and closing plate.
[0016] As an improvement, a second insertion shaft is inserted into the side of the opening and closing plate away from the fixing ring, and the second insertion shaft is rotatably connected to the rotating rod.
[0017] As an improvement, an insert shaft 1 is inserted into one end of the rotating rod away from the clutch plate, and the insert shaft 1 is fixedly connected to the gear ring, and the insert shaft 1 is located next to the limiting groove.
[0018] As an improvement, the inner ring diameter of the second connecting ring is equal to the inner ring diameter of the fixed ring, and when the telescopic cylinder is extended to the longest, the second connecting ring and the fixed ring abut against each other and are sealed.
[0019] Compared with traditional technologies, the advantages of the utility model are: the utility model designs a support plate and a corresponding feed control structure at the top of the mixing tank, and can control the rotation of the gear by motor 2 to drive the rotation of the gear ring to control the opening and closing of the opening and closing plate to achieve the effect of automatically opening and closing the feed port. When in use, in conjunction with the feed structure arranged on the mixing tank, the automatic operation of the feeding and mixing processes can be realized. In this way, the operating process will not be interrupted, the production efficiency will be improved, and it is more conducive to the development of automated production. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0021] Figure 2 It is the front view of the utility model;
[0022] Figure 3 It is a top view of the feed control structure of the utility model;
[0023] Figure 4 It is a three-dimensional diagram of the feed control structure of the utility model;
[0024] Figure 5 It is an enlarged view of A of the present utility model;
[0025] As shown in the figure: 1. Mixing tank; 2. Support column; 3. Support plate; 4. Feed port; 5. Support shaft; 6. Limit block; 7. Feed control structure; 8. Gear ring; 9. Limit groove; 10. Limit column; 11. Fixed ring; 12. Opening and closing plate; 13. Rotating rod; 14. Gear; 15. Pulley one; 16. Pulley two; 17. Belt; 18. Motor one; 19. Motor seat one; 20. Base; 21. Support foot; 22. Bag tube; 23. Connecting ring one; 24. Connecting ring two; 25. Telescopic cylinder; 26. Discharge tube; 27. Collecting box; 28. Motor two; 29. Motor seat two; 30. Insert shaft three; 31. Insert shaft two; 32. Insert shaft one. DETAILED DESCRIPTION
[0026] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present disclosure. Instead, they are merely examples of devices consistent with some aspects of the present disclosure as detailed in the appended claims.
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] like Figures 1 to 5 As shown, the utility model proposes a raw material mixing device for electronic ceramic production, the equipment includes a mixing tank 1, a feed control structure 7, a pulley 15, a support leg 21 and a bag tube 22, wherein the top of the mixing tank 1 is fixedly connected with a plurality of evenly distributed support columns 2, the top of the support column 2 is fixedly connected with a support plate 3, a feed port 4 is opened on the support plate 3, the feed port 4 and the tank mouth of the mixing tank 1 are attached and sealed, therefore, the raw materials to be mixed can be added from the inside of the feed port 4, and the feed control structure 7 is arranged above the support plate 3, the structure can control the opening and closing of the feed port 4, therefore, when it is needed to be used, the external channel of the feed port 4 is opened to add materials, and when mixing is needed, it can be closed to achieve work.
[0029] At the same time, support shafts 5 are fixedly connected on both sides of the mixing tank 1. One end of the support shaft 5 on one side away from the mixing tank 1 is fixedly connected to a limiting block 6 to prevent the tank body from falling off the shaft, and a pulley 15 is fixedly connected to the support shaft 5 on the other side. A pulley 2 16 is arranged below the pulley 15, and the pulley 15 and the pulley 2 16 are connected to each other by a belt 17. Therefore, when the pulley 2 16 is rotated by force, the pulley 15 can be driven to rotate by the belt 17, thereby driving the support shaft 5 and the overall rotation of the mixing tank 1, so that the mixed materials in the mixing tank 1 roll over each other under the action of gravity to achieve a mixing effect. In order to promote this effect, the driving force for the rotation of the pulley 2 16 is not provided. The utility model is fixedly connected to the pulley 2 16 with a motor 18, and the bottom end of the motor 18 is fixedly connected to a motor seat 19, and the bottom end of the motor seat 19 is fixedly connected to a base 20; at the same time, a support foot 21 is also provided to be rotatably connected to the support shaft 5 to provide support for the rotation of the entire tank body.
[0030] In order to feed the mixing tank 1, the utility model sets the above-mentioned bag tube 22 above the support plate 3. The bag tube 22 is made of breathable cloth material and has a certain telescopic force. The top and bottom of the bag tube 22 are respectively fixedly connected with a connecting ring 1 23 and a connecting ring 2 24. The connecting ring 1 23 and the connecting ring 2 24 are connected to each other by a number of evenly distributed telescopic cylinders 25. The distance between the connecting ring 1 23 and the connecting ring 2 24 can be changed by the power-on drive of the telescopic cylinder 25. When the telescopic cylinder 25 is extended to the longest, that is, when the distance between the connecting ring 1 23 and the connecting ring 2 24 is the largest, the bag tube 22 is taut. In addition, the top of the connecting ring 1 23 is fixedly connected with a discharging tube 26, and the discharging tube 26 is connected to the additional discharging structure.
[0031] Finally, a collecting box 27 is provided below the mixing tank 1 . Therefore, when the mixed materials in the mixing tank 1 are mixed completely, the mixing tank 1 can be turned upside down, and the feeding control structure 7 can be started to put the materials into the collecting box 27 .
[0032] In order to further explain the specific working principle of the utility model, the feed control structure 7 is arranged above the support plate 3, and the feed control structure 7 includes a toothed ring 8 located above the support plate 3, and a plurality of evenly distributed limit grooves 9 are opened on the toothed ring 8. The limit grooves 9 are internally slidably connected to the limit pillars 10, and the limit pillars 10 are fixedly connected to the support plate 3. A fixed ring 11 is arranged in the middle part above the toothed ring 8, and the inner ring diameter of the fixed ring 11 is the same as the inner diameter of the feed port 4.
[0033] The bottom end of the fixed ring 11 is rotatably connected to a plurality of evenly distributed opening and closing plates 12. Specifically, the bottom end of the fixed ring 11 is fixedly connected to a plurality of evenly distributed plug shafts 30. The plug shafts 30 are fixed on the support plate 3, and the plug shafts 30 are rotatably connected to the opening and closing plates 12. The shapes of the opening and closing plates 12 match each other and can form a sealing area. Therefore, when the opening and closing plates 12 are closed to each other, the fixed ring 11 forms a seal, and at this time, the mixture cannot overflow. Next, in order to drive the opening and closing plates 12 to open and close, the utility model is rotatably connected to a rotating rod 13 on the side of the opening and closing plate 12 away from the fixed ring 11, and the rotating rod 13 is rotatably connected to the gear ring 8. Specifically, the plug shaft 2 31 is inserted on the side of the opening and closing plate 12 away from the fixed ring 11, and the plug shaft 2 31 is rotatably connected to the rotating rod 13. The end of the rotating rod 13 away from the closing plate 12 is plugged with an insertion shaft 132, which is fixedly connected to the gear ring 8 and is located beside the limit groove 9. The gear ring 8 is provided with a gear 14 meshing with the limit block 6 on the side away from the limit block 6; therefore, the gear ring 8 is synchronously rotated by force under the influence of meshing, driving the insertion shaft 132 to rotate, and synchronously driving the rotating rod 13 and the opening and closing plate 12 to rotate, and finally achieving the opening and closing effect.
[0034] In order to provide driving force for the above functions, the utility model is equipped with a motor 28 below the gear 14. The output shaft of the motor 28 passes through the support plate 3 and is fixedly connected to the gear 14. The front and rear ends of the motor 28 are fixedly connected to a motor seat 29, and the motor seat 29 is fixedly connected to the bottom end of the support plate 3.
[0035] The inner ring diameter of the connecting ring 24 is equal to the inner ring diameter of the fixed ring 11. When the telescopic cylinder 25 is extended to the longest, the connecting ring 24 and the fixed ring 11 abut against each other and are sealed. In addition, the inner ring diameter of the fixed ring 11 matches the caliber of the mixing tank 1 and the caliber of the feed port 4 on the support plate 3. Therefore, the materials can be docked without overflowing.
[0036] It should be specially noted here that the components described and identified in the text and drawings of the utility model are the key components constituting the utility model, and the remaining non-key components or obvious prior art components, such as screws, nuts and other connectors, and technical features similar to the prior art are not shown. However, this does not mean that the above-mentioned components do not exist in the utility model, nor can it be interpreted as a practical limitation on the utility model.
[0037] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A raw material mixing device for electronic ceramic production, characterized in that: include: A mixing tank (1), wherein the top of the mixing tank (1) is fixedly connected to a plurality of evenly distributed support columns (2), the top of the support columns (2) is fixedly connected to a support plate (3), a feed port (4) is provided on the support plate (3), the feed port (4) and the tank opening of the mixing tank (1) are attached and sealed, and support shafts (5) are fixedly connected to both sides of the mixing tank (1), and a limit block (6) is fixedly connected to one end of the support shaft (5) away from the mixing tank (1); A feed control structure (7), the feed control structure (7) is arranged above the support plate (3), the feed control structure (7) comprises a toothed ring (8) located above the support plate (3), the toothed ring (8) is provided with a plurality of evenly distributed limiting grooves (9), the limiting grooves (9) are internally slidably connected to a limiting column (10), the limiting column (10) is fixedly connected to the support plate (3), a fixing ring (11) is arranged in the middle above the toothed ring (8), the fixing ring (11) ) has an inner ring diameter that is the same as the inner diameter of the feed port (4); the bottom end of the fixed ring (11) is rotatably connected to a plurality of evenly distributed opening and closing plates (12); the shapes of the opening and closing plates (12) are mutually matched and can form a sealing area; the side of the opening and closing plates (12) away from the fixed ring (11) is rotatably connected to a rotating rod (13); the rotating rod (13) is rotatably connected to a gear ring (8); and the side of the gear ring (8) away from the limit block (6) is provided with a gear (14) meshing with the gear ring; A pulley (15), the pulley (15) being located at a side of the mixing tank (1) away from the limit block (6), the pulley (15) being fixedly connected to the support shaft (5), a pulley (16) being arranged below the pulley (15), the pulley (15) and the pulley (16) being connected to each other via a belt (17), a motor (18) being fixedly connected to the pulley (16), a motor seat (19) being fixedly connected to the bottom end of the motor (18), and a base (20) being fixedly connected to the bottom end of the motor seat (19); A support leg (21), wherein the support leg (21) is rotatably connected to the support shaft (5); A bag tube (22), the bag tube (22) is arranged above the support plate (3), the top and bottom ends of the bag tube (22) are respectively fixedly connected with a connecting ring 1 (23) and a connecting ring 2 (24), the connecting ring 1 (23) and the connecting ring 2 (24) are connected to each other by a plurality of evenly distributed telescopic cylinders (25), the top end of the connecting ring 1 (23) is fixedly connected with a discharge tube (26), and the discharge tube (26) is connected to an additionally installed discharge structure.
2. A raw material mixing device for electronic ceramic production according to claim 1, characterized in that: A collecting box (27) is arranged below the mixing tank (1).
3. The raw material mixing device for electronic ceramic production according to claim 1, characterized in that: A second motor (28) is arranged below the gear (14), the output shaft of the second motor (28) passes through the support plate (3) and is fixedly connected to the gear (14), the front and rear ends of the second motor (28) are fixedly connected to a second motor seat (29), and the second motor seat (29) is fixedly connected to the bottom end of the support plate (3).
4. The raw material mixing device for electronic ceramic production according to claim 1, characterized in that: The bottom end of the fixed ring (11) is fixedly connected with a plurality of evenly distributed insertion shafts (30), and the insertion shafts (30) are fixedly connected to the support plate (3) and rotatably connected to the opening and closing plate (12).
5. The raw material mixing device for electronic ceramic production according to claim 1, characterized in that: A second insertion shaft (31) is inserted into the side of the opening and closing plate (12) away from the fixing ring (11), and the second insertion shaft (31) is rotationally connected to the rotating rod (13).
6. The raw material mixing device for electronic ceramic production according to claim 1, characterized in that: An insertion shaft 1 (32) is inserted into one end of the rotating rod (13) away from the clutch plate (12), and the insertion shaft 1 (32) is fixedly connected to the gear ring (8), and the insertion shaft 1 (32) is located beside the limiting groove (9).
7. The raw material mixing device for electronic ceramic production according to claim 1, characterized in that: The inner ring diameter of the second connecting ring (24) is equal to the inner ring diameter of the fixing ring (11), and when the telescopic cylinder (25) is extended to its longest position, the second connecting ring (24) and the fixing ring (11) abut against each other and are sealed.