Intelligent canning system

Abstract

The utility model discloses an intelligent canning system which comprises a frame body, a discharging hopper, a bulk head, a moving mechanism, a lifting mechanism, a cleaning mechanism, an air supply mechanism, a 2D camera and a control mechanism, the discharging hopper and the moving mechanism are assembled in the frame body, the bulk head is connected to a discharging port in the bottom of the discharging hopper, the discharging hopper is assembled on the moving mechanism, and the lifting mechanism is arranged on the frame body. The discharging hopper can be driven by the moving mechanism to move front and back and left and right in the frame body, the sweeping mechanism is assembled in the discharging hopper and the bulk head and connected with the air supply mechanism, and the bulk head is of a telescopic structure and connected with the lifting mechanism and can be driven by the lifting mechanism to stretch out and draw back. The utility model has the advantages of greatly reducing the overall weight of equipment and enhancing the flexibility of the equipment. The integrated electric push cylinder is adopted, the integration degree is high, the sealing performance is good, electrical signals are stable, the moving position is accurate, and the service life is effectively prolonged.

Description

Technical Field

[0001] The utility model relates to a canning system, in particular to an intelligent canning system. Background Art

[0002] At present, intelligent filling equipment is a new type of equipment developed according to the market demand for powder filling, which has many benefits for users, such as energy saving and consumption reduction, economic and environmental protection, and reducing staff and increasing efficiency. However, there are many fake related equipment on the market, and currently no equipment can fully meet all the requirements of customers, which is mainly reflected in the following aspects:

[0003] The problems with automatic equipment are as follows:

[0004] 1. Large size. One unit weighs more than one ton or even two tons and occupies an area of ​​7-12 square meters.

[0005] 2. The double layers move relative to each other, and the structure is complex, which makes maintenance difficult and not very practical. The most prominent problem is that the equipment maintenance rate is relatively high over time.

[0006] 3. Hard connections are used at the sealing points. After a period of use, the dust emission becomes more and more serious, which leads to non-compliance with environmental protection requirements. The maintenance frequency is greatly increased, resulting in a large waste of manpower and material resources, causing great trouble to customers.

[0007] 4. They are generally too high, making it impossible for most users to install them on site.

[0008] The problems with non-automatic equipment are as follows:

[0009] 1. The winch is connected to the bulk loading head and directly connected to the loading pipe. It can only be lifted vertically and requires personnel to operate. There is a situation where the tank mouth is not aligned. The driver is also required to cooperate with the moving vehicle or get on the vehicle to straighten the bulk loading head and enter the tank mouth.

[0010] 2. There is a problem of difficulty in controlling the loading weight, which greatly increases the workload and greatly reduces the shipping efficiency.

[0011] The problems with semi-automatic equipment are as follows:

[0012] Although the bulk loading head can move forward, backward, left and right, it still requires human operation, and there is a problem that the amount of material discharged is difficult to control. Summary of the invention

[0013] The utility model aims to solve many problems existing in the use of existing powder filling equipment and provides an intelligent canning system.

[0014] The intelligent canning system provided by the utility model includes a frame, a lower hopper, a bulk head, a moving mechanism, a lifting mechanism, a cleaning mechanism, an air supply mechanism, a 2D camera and a control mechanism, wherein the lower hopper and the moving mechanism are assembled in the frame, the bulk head is connected to the discharge port at the bottom of the lower hopper, the lower hopper is assembled on the moving mechanism, the lower hopper can move forward and backward and left and right in the frame under the drive of the moving mechanism, the cleaning mechanism is assembled in the lower hopper and the bulk head, the cleaning mechanism is connected to the air supply mechanism, the air supply mechanism can transport high-pressure gas to the cleaning mechanism so that the cleaning mechanism performs cleaning operations, the bulk head is a telescopic structure, the bulk head is connected to the lifting mechanism, the bulk head can be telescopic under the drive of the lifting mechanism, the 2D camera is assembled at a position where the overall work of the canning system can be recorded, the 2D camera is connected to the control mechanism, the 2D camera can send the collected data to the control mechanism in real time, the moving mechanism, the lifting mechanism, the cleaning mechanism and the air supply mechanism are all connected to the control mechanism, and the control mechanism controls the work of the moving mechanism, the lifting mechanism, the cleaning mechanism and the air supply mechanism.

[0015] The frame includes an upper frame and a bottom frame, the upper frame and the bottom frame are connected by bolts, the space between the upper frame and the bottom frame is equipped with an X-axis moving frame and a Y-axis moving frame on the moving mechanism, the Y-axis moving frame on the moving mechanism is assembled on the slide rail on the bottom frame through rollers, the Y-axis moving frame can move forward and backward on the bottom frame, the X-axis moving frame on the moving mechanism is assembled on the Y-axis moving frame, the X-axis moving frame can move left and right on the Y-axis moving frame, the lower hopper is assembled on the X-axis moving frame, the lower hopper can be driven by the X-axis moving frame and the Y-axis moving frame to move forward and backward and left and right in the space between the upper frame and the bottom frame, and the Y-axis moving frame is assembled within the travel range of the X-axis moving frame There are a first proximity switch, a second proximity switch and a third proximity switch, wherein the second proximity switch is mounted between the first proximity switch and the third proximity switch, the first proximity switch and the third proximity switch are respectively mounted at the starting point and the end point of the X-axis moving frame, and a fourth proximity switch, a fifth proximity switch and a sixth proximity switch are mounted on the bottom frame within the travel range of the Y-axis moving frame, wherein the fifth proximity switch is mounted between the fourth proximity switch and the sixth proximity switch, the fourth proximity switch and the sixth proximity switch are respectively mounted at the starting point and the end point of the Y-axis moving frame, and the first proximity switch, the second proximity switch, the third proximity switch, the fourth proximity switch, the fifth proximity switch and the sixth proximity switch are all connected to the control mechanism.

[0016] A number of grooves are provided at the connection between the top of the lower hopper and the feeding pipe, and a sealed air pipe is inserted in each groove, which is connected to an air supply mechanism. After the lower hopper is connected to the feeding pipe, the air supply mechanism inputs gas into the sealed air pipe in the groove to make the lower hopper and the feeding pipe airtightly connected. The first air blowing pipe in the cleaning mechanism is installed at the lower part of the top edge of the inner cavity of the lower hopper, and the air supply mechanism transports high-pressure gas to the first air blowing pipe to purge residual powder in the inner cavity of the lower hopper. Rollers are provided on both sides of the lower hopper, and the lower hopper is connected to the slide rails on the X-axis moving frame through the rollers. The lower hopper moves along the slide rails on the X-axis moving frame driven by the rollers.

[0017] The top of the bulk head is connected to the lower hopper by bolts. The bulk head is a telescopic structure. The bulk head is connected to the lifting mechanism. The bulk head can be extended and retracted up and down under the drive of the lifting mechanism. The loading pipe at the bottom of the bulk head is a double-layer structure. A cavity is formed between the inner layer and the outer layer. The upper part of the cavity is equipped with a dust collecting pipe. The dust collecting pipe is a spring-type pipe. The dust collecting pipe is connected to a dust collecting fan. The dust generated by the loading pipe during the unloading process is sucked out through the dust collecting port on the dust collecting pipe. The second air blowing pipe in the cleaning mechanism is installed in the inner cavity of the loading pipe at the bottom of the bulk head. The air supply mechanism transports high-pressure gas to the second air blowing pipe to purge the residual powder in the inner cavity of the loading pipe. The connecting part of the bulk head and the lifting mechanism is equipped with a guide wheel. The wire rope on the lifting mechanism is wound around the guide wheel. The wire rope on the lifting mechanism is guided by the guide wheel to be vertically connected to the bulk head. So that the bulk head can be lifted up and down in a vertical state, a 3D positioning camera is installed on the outside of the loading pipe at the bottom of the bulk head, and the 3D positioning camera is connected to the control mechanism. The 3D positioning camera can transmit the collected data to the control mechanism in real time. The control mechanism accurately sends the loading pipe at the bottom of the bulk head to the tank mouth of the vehicle according to the transmission data of the 3D positioning camera. The dust collecting fan is also connected to the control mechanism and is controlled by the control mechanism. The seventh proximity switch, the eighth proximity switch and the travel switch are installed within the up and down lifting range of the bulk head, among which the seventh proximity switch and the eighth proximity switch are installed in parallel, the seventh proximity switch and the eighth proximity switch are switches for the bulk head to be lowered into place, and the travel switch is the switch for the bulk head to be raised into place, and the seventh proximity switch, the eighth proximity switch and the travel switch are all connected to the control mechanism.

[0018] The moving mechanism includes an X-axis moving frame, a Y-axis moving frame, a first drive motor and a second drive motor, wherein the Y-axis moving frame is assembled on a bottom frame, the first drive motor is connected to the Y-axis moving frame through a lead screw or an electric push cylinder, the first drive motor can drive the Y-axis moving frame to move forward and backward on a slide rail on the bottom frame, the X-axis moving frame is assembled on the Y-axis moving frame, the second drive motor is connected to the X-axis moving frame through a lead screw or an electric push cylinder, the second drive motor can drive the X-axis moving frame to move left and right on the slide rail on the Y-axis moving frame, and the first drive motor and the second drive motor are both connected to a control mechanism and controlled by the control mechanism.

[0019] The first drive motor and the second drive motor are both servo motors.

[0020] The lifting mechanism is a winch, which includes a third drive motor and a winch wheel, wherein the third drive motor is connected to the rotating shaft through a reducer, and the winch wheel is mounted on the rotating shaft. There are three winch wheels, and the steel wire ropes wound on the three winch wheels are evenly distributed around the bulk head, thereby ensuring that the bulk head can be lifted up and down vertically. A steel wire rope protection cover is provided on the winch wheel so that the steel wire rope cannot derail. The third drive motor is connected to the control mechanism and is controlled by the control mechanism.

[0021] The cleaning mechanism includes a first air blowing pipe and a second air blowing pipe, wherein the first air blowing pipe and the second air blowing pipe are connected to an air supply mechanism through a first switch valve, the air supply mechanism can provide high-pressure gas to the first air blowing pipe and the second air blowing pipe for cleaning operations, and the first switch valve is connected to a control mechanism and is controlled by the control mechanism.

[0022] The air supply mechanism is a Roots blower. The high-pressure gas provided by the air supply mechanism is divided into two paths. One path of gas is connected to the first blowing pipe and the second blowing pipe respectively through the first switch valve. When the first switch valve is opened, the remaining material in the unloading hopper and the bulk head is blown out to achieve the purpose of protecting the environment. The other path of gas from the air supply mechanism is connected to the sealed air pipe in the unloading hopper through the pressure reducing valve and the second switch valve. After the positioning of the mechanical body is completed, the air supply mechanism injects gas into the sealed air pipe before unloading to achieve the purpose of sealing. The Roots blower, the first switch valve, the pressure reducing valve and the second switch valve that constitute the air supply mechanism are all connected to the control mechanism and controlled by the control mechanism.

[0023] The control mechanism includes a data receiving module, a data processing PLC module and a data output module, wherein the data receiving module and the data output module are both connected to the data processing PLC module, the data receiving module is respectively connected to the 2D camera, the first proximity switch, the second proximity switch, the third proximity switch, the fourth proximity switch, the fifth proximity switch, the sixth proximity switch, the seventh proximity switch, the eighth proximity switch, the travel switch and the 3D positioning camera, the data output module is respectively connected to the first drive motor, the second drive motor, the third drive motor, the Roots blower, the first switch valve, the pressure reducing valve and the second switch valve, the data receiving module transmits the received real-time data to the data processing PLC module for processing and then outputs it through the data output module to control the operation of the first drive motor, the second drive motor, the third drive motor, the Roots blower, the first switch valve, the pressure reducing valve and the second switch valve.

[0024] The above-mentioned 2D camera, first proximity switch, second proximity switch, third proximity switch, fourth proximity switch, fifth proximity switch, sixth proximity switch, seventh proximity switch, eighth proximity switch, travel switch, 3D positioning camera, first drive motor, second drive motor, third drive motor, Roots blower, first switch valve, pressure reducing valve, second switch valve, data receiving module, data processing PLC module and data output module are all assemblies of existing equipment, so the specific models and specifications are not repeated.

[0025] The working process of the utility model is as follows:

[0026] The working process of the intelligent canning system provided by the utility model is as follows:

[0027] 1. When the vehicle enters the predetermined area, the system scans the tanker mouth through the 3D positioning camera to obtain the tanker image information.

[0028] 2. The data receiving module obtains image information from the 3D positioning camera and processes it to obtain the tank mouth position information.

[0029] 3. The data receiving module sends the tank opening position information and corresponding instruction information to the data processing PLC module.

[0030] 4. The data processing PLC module drives the X-axis mobile frame, Y-axis mobile frame and lower hopper to the specified position through the first drive motor, the second drive motor and the third drive motor according to the received command information, and then the bulk head is lowered into the tank mouth. At this time, the wire rope is relaxed, the guide wheel descends, and the descent position switch is triggered to be attracted.

[0031] 5. The driver swipes the card, and the data processing PLC module automatically loads the vehicle based on the received loading information.

[0032] 6. The data processing PLC module detects the load of the truck scale in real time, thereby achieving the purpose of accurate loading.

[0033] 7. After loading is completed, the bulk head automatically rises to its position, the X-axis moving frame and the Y-axis moving frame automatically return to the origin, and then the system automatically resets, prompting the driver to leave the lane.

[0034] 8. After the vehicle leaves, wait for the next vehicle to enter.

[0035] Beneficial effects of the utility model:

[0036] The intelligent canning system provided by the utility model adopts a single-layer lower hopper structure, which greatly reduces the overall weight of the equipment and enhances the flexibility of the equipment. The push rod pushes the lower hopper sideways, and the U-shaped wheel walks on the circular track. Because it is non-contact, the resistance is very small, and the lateral force is relatively small, which perfectly solves the problem of excessive equipment volume caused by the push rod pushing the center position of the lower hopper. The single-layer non-contact lower hopper seal adopts an inflatable sealing ring to achieve automatic positioning of the equipment after successful and automatic inflation during the unloading process to achieve a close fit between the hopper and the upper cover plate, thereby achieving a perfect sealing effect. After the loading is completed, after the bulk head rises to its position, the inflatable sealing ring automatically deflates and detaches from the upper cover plate, and the XY direction push rod pushes the lower hopper to automatically return to its position, thereby realizing non-contact movement, effectively avoiding the friction between the inflatable sealing ring and the hopper and the upper cover plate, and reducing the power consumption of the motor. A spring dust collection pipe is adopted to realize the movement of the dust collection pipe with the movement of the lower hopper without affecting the dust collection effect. The whole machine adopts the encapsulation technology, which has beautiful effect. After disassembling the shell, you can see the operation effect of the machine at a glance. After installing the shell, the overall design is exquisite and beautiful. The lowering position cleverly utilizes the self-gravity of the guide wheel and the spring traction structure. As the bulk head enters the filling port and stabilizes, the wire rope relaxes, the guide wheel drops, and the proximity switch of the lowering position is triggered to close. The rising position also utilizes the gravity factor of the iron block. When the bulk head drops to a certain position, the iron block is separated from the support plate, and the mechanical switch is pulled open by the iron block. When the bulk head rises to a certain position, the support plate drags up the iron block, and the mechanical switch is reset and closed, thereby achieving the purpose of rising position detection. The tank chain is used as a wiring groove to ensure that the wire follows the lower hopper during the movement of the lower hopper, thereby ensuring the stable operation of the electrical part. The integrated electric push cylinder is adopted, which has high integration, good sealing, stable electrical signals, and precise moving position, which effectively extends the service life and achieves better use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 This is a schematic diagram of the overall structure of the intelligent canning system described in the utility model.

[0038] Figure 2 This is a schematic diagram of the frame structure described in the utility model.

[0039] Figure 3It is a schematic diagram of the lower hopper structure described in the utility model.

[0040] Figure 4 This is a schematic diagram of the bulk loading head structure of the utility model.

[0041] Figure 5 It is a schematic diagram of the structure of the mobile mechanism described in the utility model.

[0042] Figure 6 It is a schematic diagram of the lifting mechanism structure of the utility model.

[0043] Figure 7 It is a structural block diagram of the cleaning mechanism described in the utility model.

[0044] Figure 8 This is a structural block diagram of the air supply mechanism described in the utility model.

[0045] Fig. 9 This is a block diagram of the control mechanism structure and connection relationship described in the utility model

[0046] Fig.10 This is a schematic diagram of the proximity switch position structure on the Y-axis of the utility model.

[0047] Fig.11 This is a schematic diagram of the proximity switch position structure on the X-axis of the utility model.

[0048] Fig.12 It is a schematic diagram of the position structure of the in-position switch on the lifting mechanism of the utility model.

[0049] The markings in the above drawings are as follows:

[0050] 1. Frame 2. Lower hopper 3. Bulk head 4. Moving mechanism 5. Lifting mechanism

[0051] 6. Cleaning mechanism 7. Air supply mechanism 8. 2D camera 9. Control mechanism

[0052] 10. X-axis moving frame 11. Y-axis moving frame 12. First proximity switch 13. Second proximity switch

[0053] 14. Third proximity switch 15. Fourth proximity switch 16. Fifth proximity switch

[0054] 17. Sixth proximity switch 18. Groove 19. Sealed air pipe 20. First air blowing pipe

[0055] 21. Dust collecting pipe 22. Dust collecting fan 23. Second air blowing pipe 24. Guide wheel

[0056] 25. 3D positioning camera 26. Seventh proximity switch 27. Eighth proximity switch

[0057] 28, travel switch 29, first drive motor 30, second drive motor 31, lead screw

[0058] 32. Electric push cylinder 33. Third drive motor 34. Hoist wheel 35. Speed ​​reducer

[0059] 36, first switch valve 37, pressure reducing valve 38, second switch valve 39, data receiving module

[0060] 40. Data processing PLC module 41. Data output module. DETAILED DESCRIPTION

[0061] See also Figures 1 to 12 As shown:

[0062] The intelligent canning system provided by the utility model includes a frame 1, a lower hopper 2, a bulk head 3, a moving mechanism 4, a lifting mechanism 5, a cleaning mechanism 6, an air supply mechanism 7, a 2D camera 8 and a control mechanism 9, wherein the lower hopper 2 and the moving mechanism 4 are assembled in the frame 1, the bulk head 3 is connected to the discharge port at the bottom of the lower hopper 2, the lower hopper 2 is assembled on the moving mechanism 4, the lower hopper 2 can be driven by the moving mechanism 4 to move forward and backward and left and right in the frame 1, the cleaning mechanism 6 is assembled in the lower hopper 2 and the bulk head 3, the cleaning mechanism 6 is connected to the air supply mechanism 7, and the air supply mechanism 7 can be for the cleaning mechanism 6 The high-pressure gas is delivered to enable the cleaning mechanism 6 to perform cleaning operations. The bulk head 3 is a telescopic structure, which is connected to the lifting mechanism 5. The bulk head 3 can be telescopic under the drive of the lifting mechanism 5. The 2D camera 8 is installed in a position where it can record the overall operation of the canning system. The 2D camera 8 is connected to the control mechanism 9. The 2D camera 8 can send the collected data to the control mechanism 9 in real time. The moving mechanism 4, the lifting mechanism 5, the cleaning mechanism 6 and the air supply mechanism 7 are all connected to the control mechanism 9. The control mechanism 9 controls the operation of the moving mechanism 4, the lifting mechanism 5, the cleaning mechanism 6 and the air supply mechanism 7.

[0063] The frame 1 includes an upper frame and a bottom frame, and the upper frame and the bottom frame are connected by bolts. The X-axis moving frame 10 and the Y-axis moving frame 11 on the moving mechanism 4 are installed in the space between the upper frame and the bottom frame. The Y-axis moving frame 10 on the moving mechanism 4 is installed on the slide rail on the bottom frame through rollers, and the Y-axis moving frame 11 can move back and forth on the bottom frame. The X-axis moving frame 10 on the moving mechanism 4 is installed on the Y-axis moving frame 11, and the X-axis moving frame 10 can move left and right on the Y-axis moving frame 11. The lower hopper 2 is installed on the X-axis moving frame 10, and the lower hopper 2 can be driven by the X-axis moving frame 10 and the Y-axis moving frame 11 to move back and forth and left and right in the space between the upper frame and the bottom frame. The Y-axis moving frame 11 is equipped with a first proximity switch 12 within the travel range of the X-axis moving frame 10. A second proximity switch 13 and a third proximity switch 14, wherein the second proximity switch 13 is mounted between the first proximity switch 12 and the third proximity switch 14, the first proximity switch 12 and the third proximity switch 14 are respectively mounted at the starting point and the end point of the X-axis movable frame 10, and a fourth proximity switch 15, a fifth proximity switch 16 and a sixth proximity switch 17 are mounted on the bottom frame within the travel range of the Y-axis movable frame 11, wherein the fifth proximity switch 16 is mounted between the fourth proximity switch 15 and the sixth proximity switch 17, the fourth proximity switch 15 and the sixth proximity switch 17 are respectively mounted at the starting point and the end point of the Y-axis movable frame 11, and the first proximity switch 12, the second proximity switch 13, the third proximity switch 14, the fourth proximity switch 15, the fifth proximity switch 16 and the sixth proximity switch 17 are respectively connected to the control mechanism 9.

[0064] Several grooves 18 are provided at the connection between the top of the lower hopper 2 and the feeding pipe, and a sealed air pipe 19 is inserted in each groove 18. The sealed air pipe 19 is connected to the air supply mechanism 7. After the lower hopper 2 is connected to the feeding pipe, the air supply mechanism 7 inputs gas into the sealed air pipe 19 in the groove 18 to make the lower hopper 2 and the feeding pipe airtightly connected. The first air blowing pipe 20 in the cleaning mechanism 6 is assembled at the lower part of the top edge of the inner cavity of the lower hopper 2. The air supply mechanism 7 transports high-pressure gas to the first air blowing pipe 20 to purge the residual powder in the inner cavity of the lower hopper 2. Rollers are installed on both sides of the lower hopper 2. The lower hopper 2 is connected to the slide rail on the X-axis moving frame 10 through the rollers. The lower hopper 2 moves along the slide rail on the X-axis moving frame 10 driven by the rollers.

[0065] The top of the bulk head 3 is connected to the lower hopper 2 by bolts. The bulk head 3 is a telescopic structure. The bulk head 3 is connected to the lifting mechanism 5. The bulk head 3 can be extended up and down under the drive of the lifting mechanism 5. The loading pipe at the bottom of the bulk head 3 is a double-layer structure. A cavity is formed between the inner layer and the outer layer. The upper part of the cavity is equipped with a dust collecting pipe 21. The dust collecting pipe 21 is a spring-type pipe. The dust collecting pipe 21 is connected to a dust collecting fan 22. The dust generated by the loading pipe during the unloading process passes through the dust collecting pipe. The dust collecting port on 21 sucks out the dust, the second air blowing pipe 23 in the cleaning mechanism 6 is installed in the inner cavity of the loading pipe at the lower part of the bulk head 3, and the air supply mechanism 7 delivers high-pressure gas to the second air blowing pipe 23 to purge the residual powder in the inner cavity of the loading pipe. The connecting part of the bulk head 3 and the lifting mechanism 5 is equipped with a guide wheel 24, and the wire rope on the lifting mechanism 5 is wound around the guide wheel 24. The wire rope on the lifting mechanism 5 is guided by the guide wheel 24 to be vertically connected with the bulk head 3 so that the bulk The head 3 is lifted up and down in a vertical state. A 3D positioning camera 25 is installed on the outside of the loading pipe at the bottom of the bulk head 3. The 3D positioning camera 25 is connected to the control mechanism 9. The 3D positioning camera 25 can transmit the collected data to the control mechanism 9 in real time. The control mechanism 9 accurately sends the loading pipe at the bottom of the bulk head 3 to the tank mouth of the vehicle according to the transmission data of the 3D positioning camera 25. The dust collecting fan 22 is also connected to the control mechanism 9 and is controlled by the control mechanism 9. The seventh proximity switch 26, the eighth proximity switch 27 and the travel switch 28 are installed within the up and down lifting range of the bulk head 3, wherein the seventh proximity switch 26 and the eighth proximity switch 27 are installed in parallel, the seventh proximity switch 26 and the eighth proximity switch 27 are switches for the bulk head 3 to be lowered into place, and the travel switch 28 is a switch for the bulk head 3 to be raised into place, and the seventh proximity switch 26, the eighth proximity switch 27 and the travel switch 28 are all connected to the control mechanism 9.

[0066] The moving mechanism 4 includes an X-axis moving frame 10, a Y-axis moving frame 11, a first drive motor 29 and a second drive motor 30, wherein the Y-axis moving frame 11 is assembled on the bottom frame, the first drive motor 29 is connected to the Y-axis moving frame 11 through a screw 31 or an electric push cylinder 32, and the first drive motor 29 can drive the Y-axis moving frame 11 to move forward and backward on the slide rail on the bottom frame, the X-axis moving frame 10 is assembled on the Y-axis moving frame 11, the second drive motor 30 is connected to the X-axis moving frame 10 through a screw 31 or an electric push cylinder 32, and the second drive motor 30 can drive the X-axis moving frame 10 to move left and right on the slide rail on the Y-axis moving frame 11, and the first drive motor 29 and the second drive motor 30 are both connected to the control mechanism 9 and controlled by the control mechanism 9.

[0067] The first drive motor 29 and the second drive motor 30 are both servo motors.

[0068] The lifting mechanism 5 is a winch, and the lifting mechanism 5 includes a third drive motor 33 and a winch wheel 34, wherein the third drive motor 33 is connected to the rotating shaft through a reducer 35, and the winch wheel 34 is assembled on the rotating shaft. The winch wheel 34 is equipped with three, and the steel wire ropes wound on the three winch wheels 34 are evenly distributed around the bulk head 3, thereby ensuring that the bulk head 3 can be vertically lifted up and down, and the winch wheel 34 is covered with a steel wire rope protection cover so that the steel wire rope cannot be derailed. The third drive motor 33 is connected to the control mechanism 9 and is controlled by the control mechanism 9.

[0069] The cleaning mechanism 6 includes a first air blowing pipe 20 and a second air blowing pipe 23, wherein the first air blowing pipe 20 and the second air blowing pipe 23 are connected to the air supply mechanism 7 through a first switch valve 36. The air supply mechanism 7 can provide high-pressure gas to the first air blowing pipe 20 and the second air blowing pipe 23 for cleaning operations. The first switch valve 36 is connected to the control mechanism 9 and is controlled by the control mechanism 9.

[0070] The air supply mechanism 7 is a Roots blower. The high-pressure gas provided by the air supply mechanism 7 is divided into two paths. One path of gas is connected to the first blowing pipe 20 and the second blowing pipe 23 respectively through the first switch valve 36. When the first switch valve 36 is opened, the remaining material inside the discharge hopper 2 and the bulk head 3 is blown out to achieve the purpose of protecting the environment. The other path of gas from the air supply mechanism 7 is connected to the sealed air pipe 19 in the discharge hopper 2 through the pressure reducing valve 37 and the second switch valve 38. After the positioning of the mechanical body is completed, the air supply mechanism 7 injects gas into the sealed air pipe 19 before unloading to achieve the purpose of sealing. The Roots blower, the first switch valve 36, the pressure reducing valve 37 and the second switch valve 38 that constitute the air supply mechanism 7 are all connected to the control mechanism 9 and controlled by the control mechanism 9.

[0071] The control mechanism 9 includes a data receiving module 39, a data processing PLC module 40 and a data output module 41, wherein the data receiving module 39 and the data output module 41 are both connected to the data processing PLC module 40, the data receiving module 39 is respectively connected to the 2D camera 8, the first proximity switch 12, the second proximity switch 13, the third proximity switch 14, the fourth proximity switch 15, the fifth proximity switch 16, the sixth proximity switch 17, the seventh proximity switch 26, the eighth proximity switch 27, the travel switch 28 and the 3D positioning camera 25, the data output module 41 is respectively connected to the first drive motor 29, the second drive motor 30, the third drive motor 33, the Roots blower, the first switch valve 36, the pressure reducing valve 37 and the second switch valve 38, the data receiving module 39 transmits the received real-time data to the data processing PLC module 40 for processing and then outputs it through the data output module 41 to control the operation of the first drive motor 29, the second drive motor 30, the third drive motor 33, the Roots blower, the first switch valve 36, the pressure reducing valve 37 and the second switch valve 38.

[0072] The above-mentioned 2D camera 8, first proximity switch 12, second proximity switch 13, third proximity switch 14, fourth proximity switch 15, fifth proximity switch 16, sixth proximity switch 17, seventh proximity switch 26, eighth proximity switch 27, travel switch 28, 3D positioning camera 25, first drive motor 29, second drive motor 30, third drive motor 33, Roots blower, first switch valve 36, pressure reducing valve 37, second switch valve 38, data receiving module 39, data processing PLC module 40 and data output module 41 are all assemblies of existing equipment, so the specific models and specifications are not repeated.

[0073] The working process of the utility model is as follows:

[0074] The working process of the intelligent canning system provided by the utility model is as follows:

[0075] 1. When the vehicle enters the predetermined area, the system scans the tanker mouth through the 3D positioning camera 25 to obtain the tanker image information.

[0076] 2. The data receiving module 39 obtains image information from the 3D positioning camera 25, processes it, and obtains the tank mouth position information.

[0077] 3. The data receiving module 39 sends the position information of the tank opening and the corresponding instruction information to the data processing PLC module 40.

[0078] 4. The data processing PLC module 40 drives the X-axis movable frame 10, the Y-axis movable frame 11 and the lower hopper 2 to the specified position through the first drive motor 29, the second drive motor 30 and the third drive motor 33 according to the received command information, and then the bulk head 3 is lowered into the tank mouth. At this time, the wire rope is relaxed, the guide wheel 24 descends, and the descent into position switch is triggered to be attracted.

[0079] 5. The driver swipes the card, and the data processing PLC module 40 automatically loads the vehicle according to the received loading information.

[0080] 6. The data processing PLC module 40 detects the load of the truck scale in real time, thereby achieving the purpose of accurate loading.

[0081] 7. After loading is completed, the bulk head 3 automatically rises to its position, the X-axis moving frame 10 and the Y-axis moving frame 11 automatically return to their origins, and then the system automatically resets to prompt the driver to leave the lane.

[0082] 8. After the vehicle leaves, wait for the next vehicle to enter.

Claims

1. An intelligent canning system, characterized in that: The utility model comprises a frame, a lower hopper, a bulk head, a moving mechanism, a lifting mechanism, a cleaning mechanism, an air supply mechanism, a 2D camera and a control mechanism, wherein the lower hopper and the moving mechanism are assembled in the frame, the bulk head is connected to the discharge port at the bottom of the lower hopper, the lower hopper is assembled on the moving mechanism, the lower hopper can move forward and backward and left and right in the frame driven by the moving mechanism, the cleaning mechanism is assembled in the lower hopper and the bulk head, the cleaning mechanism is connected to the air supply mechanism, the air supply mechanism can transport high-pressure gas to the cleaning mechanism so that the cleaning mechanism performs cleaning operations, the bulk head is a telescopic structure, the bulk head is connected to the lifting mechanism, the bulk head can be telescopic under the drive of the lifting mechanism, the 2D camera is assembled at a position where the overall operation of the canning system can be recorded, the 2D camera is connected to the control mechanism, the 2D camera can send the collected data to the control mechanism in real time, the moving mechanism, the lifting mechanism, the cleaning mechanism and the air supply mechanism are all connected to the control mechanism, and the control mechanism controls the operation of the moving mechanism, the lifting mechanism, the cleaning mechanism and the air supply mechanism.

2. The intelligent canning system according to claim 1, characterized in that: The frame includes an upper frame and a lower frame, the upper frame and the lower frame are connected by bolts, the space between the upper frame and the lower frame is equipped with an X-axis moving frame and a Y-axis moving frame on the moving mechanism, the Y-axis moving frame on the moving mechanism is assembled on the slide rail on the lower frame through rollers, the Y-axis moving frame can move forward and backward on the lower frame, the X-axis moving frame on the moving mechanism is assembled on the Y-axis moving frame, the X-axis moving frame can move left and right on the Y-axis moving frame, the lower hopper is assembled on the X-axis moving frame, the lower hopper can be driven by the X-axis moving frame and the Y-axis moving frame to move forward and backward and left and right in the space between the upper frame and the lower frame, and the Y-axis moving frame is assembled within the travel range of the X-axis moving frame It is equipped with a first proximity switch, a second proximity switch and a third proximity switch, wherein the second proximity switch is installed between the first proximity switch and the third proximity switch, the first proximity switch and the third proximity switch are respectively installed at the starting point and the end point of the X-axis moving frame, and the bottom frame is equipped with a fourth proximity switch, a fifth proximity switch and a sixth proximity switch within the travel range of the Y-axis moving frame, wherein the fifth proximity switch is installed between the fourth proximity switch and the sixth proximity switch, the fourth proximity switch and the sixth proximity switch are respectively installed at the starting point and the end point of the Y-axis moving frame, and the first proximity switch, the second proximity switch, the third proximity switch, the fourth proximity switch, the fifth proximity switch and the sixth proximity switch are all connected to the control mechanism.

3. The intelligent canning system according to claim 1, characterized in that: A plurality of grooves are provided at the connection between the top of the lower hopper and the feeding pipe, and a sealed air pipe is inserted in each groove, and the sealed air pipe is connected to the air supply mechanism. After the lower hopper is connected to the feeding pipe, the air supply mechanism inputs gas into the sealed air pipe in the groove to make the lower hopper and the feeding pipe airtightly connected. The first air blowing pipe in the cleaning mechanism is installed at the lower part of the top edge of the inner cavity of the lower hopper, and the air supply mechanism transports high-pressure gas to the first air blowing pipe to blow away the residual powder in the inner cavity of the lower hopper. Rollers are installed on both sides of the lower hopper, and the lower hopper is connected to the slide rail on the X-axis moving frame through the rollers. The lower hopper moves along the slide rail on the X-axis moving frame driven by the rollers.

4. The intelligent canning system according to claim 1, characterized in that: The top of the bulk head is connected to the lower hopper by bolts, and the bulk head is a telescopic structure. The bulk head is connected to the lifting mechanism, and the bulk head can be extended and retracted up and down under the drive of the lifting mechanism. The loading pipe at the lower part of the bulk head is a double-layer structure, and a cavity is formed between the inner layer and the outer layer. The upper part of the cavity is equipped with a dust collecting pipe, which is a spring-type pipe. The dust collecting pipe is connected to a dust collecting fan. The dust generated by the loading pipe during the unloading process is sucked out through the dust collecting port on the dust collecting pipe. The second air blowing pipe in the cleaning mechanism is installed in the inner cavity of the loading pipe at the lower part of the bulk head, and the air supply mechanism transports high-pressure gas to the second air blowing pipe to purge the residual powder in the inner cavity of the loading pipe. The connecting part of the bulk head and the lifting mechanism is equipped with a guide wheel, and the wire rope on the lifting mechanism is wound around the guide wheel, and the wire rope on the lifting mechanism is guided by the guide wheel to be vertically connected to the bulk head In order to make the bulk head move up and down in a vertical state, a 3D positioning camera is installed on the outside of the loading pipe at the bottom of the bulk head, and the 3D positioning camera is connected to the control mechanism. The 3D positioning camera can transmit the collected data to the control mechanism in real time. The control mechanism accurately sends the loading pipe at the bottom of the bulk head to the tank mouth of the vehicle according to the transmission data of the 3D positioning camera. The dust collecting fan is also connected to the control mechanism and is controlled by the control mechanism. The seventh proximity switch, the eighth proximity switch and the travel switch are installed within the up and down lifting range of the bulk head, wherein the seventh proximity switch and the eighth proximity switch are installed in parallel, the seventh proximity switch and the eighth proximity switch are switches for the bulk head to be lowered into place, and the travel switch is a switch for the bulk head to be raised into place, and the seventh proximity switch, the eighth proximity switch and the travel switch are all connected to the control mechanism.

5. An intelligent canning system according to claim 1 or 2, characterized in that: The moving mechanism includes an X-axis moving frame, a Y-axis moving frame, a first drive motor and a second drive motor, wherein the Y-axis moving frame is mounted on a bottom frame, the first drive motor is connected to the Y-axis moving frame through a lead screw or an electric push cylinder, the first drive motor can drive the Y-axis moving frame to move forward and backward on a slide rail on the bottom frame, the X-axis moving frame is mounted on the Y-axis moving frame, the second drive motor is connected to the X-axis moving frame through a lead screw or an electric push cylinder, the second drive motor can drive the X-axis moving frame to move left and right on the slide rail on the Y-axis moving frame, and the first drive motor and the second drive motor are both connected to a control mechanism and controlled by the control mechanism.

6. The intelligent canning system according to claim 5, characterized in that: The first drive motor and the second drive motor are both servo motors.

7. The intelligent canning system according to claim 1, characterized in that: The lifting mechanism is a winch, which includes a third drive motor and a winch wheel, wherein the third drive motor is connected to the rotating shaft through a reducer, and the winch wheel is mounted on the rotating shaft. There are three winch wheels, and the steel wire ropes wound on the three winch wheels are evenly distributed around the bulk head, thereby ensuring that the bulk head can be lifted up and down vertically. A steel wire rope protection cover is provided on the winch wheel so that the steel wire rope cannot derail. The third drive motor is connected to the control mechanism and is controlled by the control mechanism.

8. The intelligent canning system according to claim 4, characterized in that: The cleaning mechanism includes a first air blowing pipe and a second air blowing pipe, wherein the first air blowing pipe and the second air blowing pipe are connected to an air supply mechanism through a first switch valve, the air supply mechanism can provide high-pressure gas to the first air blowing pipe and the second air blowing pipe for cleaning operations, and the first switch valve is connected to a control mechanism and is controlled by the control mechanism.

9. The intelligent canning system according to claim 4, characterized in that: The air supply mechanism is a Roots blower. The high-pressure gas provided by the air supply mechanism is divided into two paths. One path of gas is connected to the first blowing pipe and the second blowing pipe respectively through the first switch valve. When the first switch valve is opened, the remaining material in the unloading hopper and the bulk head is blown out to achieve the purpose of protecting the environment. The other path of gas from the air supply mechanism is connected to the sealed air pipe in the unloading hopper through the pressure reducing valve and the second switch valve. After the positioning of the mechanical body is completed, the air supply mechanism injects gas into the sealed air pipe before unloading to achieve the purpose of sealing. The Roots blower, the first switch valve, the pressure reducing valve and the second switch valve that constitute the air supply mechanism are all connected to the control mechanism and controlled by the control mechanism.

10. An intelligent canning system according to claim 1 or 2 or 4 or 8 or 9, characterized in that: The control mechanism includes a data receiving module, a data processing PLC module and a data output module, wherein the data receiving module and the data output module are both connected to the data processing PLC module, the data receiving module is respectively connected to the 2D camera, the first proximity switch, the second proximity switch, the third proximity switch, the fourth proximity switch, the fifth proximity switch, the sixth proximity switch, the seventh proximity switch, the eighth proximity switch, the travel switch and the 3D positioning camera, the data output module is respectively connected to the first drive motor, the second drive motor, the third drive motor, the Roots blower, the first switch valve, the pressure reducing valve and the second switch valve, the data receiving module transmits the received real-time data to the data processing PLC module for processing and then outputs it through the data output module to control the operation of the first drive motor, the second drive motor, the third drive motor, the Roots blower, the first switch valve, the pressure reducing valve and the second switch valve.

Images