Automatic assembling equipment for mutual inductor

Abstract

The utility model discloses automatic assembling equipment for a mutual inductor. Comprising a platform, a first rotating disc, a second rotating disc, a first feeding station, a second feeding station, a third pressing station, a fourth feeding station, a fifth pressing station, a sixth transferring station, a seventh feeding station, an eighth covering station, a ninth pressing station, a tenth feeding station, an eleventh pressing station and a twelfth transferring station. The first feeding station, the second feeding station, the third pressing station, the fourth feeding station, the fifth pressing station and the sixth transferring station are sequentially arranged around the first rotating disc at intervals. The seventh feeding station, the eighth covering station, the ninth pressing station, the tenth feeding station, the eleventh pressing station and the twelfth transferring station are sequentially arranged around the second rotating disc at intervals. According to the utility model, the automatic production function of the mutual inductor is realized, and the product quality and the production efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of mutual inductor production, in particular to a mutual inductor automatic assembly device. Background Art

[0002] In the production and manufacturing process of existing transformers, it is necessary to first insert multiple accessories into the leakage transformer, and then assemble them together with the metering transformer into the final product. There are many accessories in this production process, the process is cumbersome and each process cannot be automated. All processes are assembled manually, which is not only time-consuming and labor-intensive, but also has low assembly efficiency and low consistency of the assembled products. Utility Model Content

[0003] The utility model aims to overcome the shortcomings of the prior art and provide a multi-station automated production transformer automated assembly device.

[0004] The purpose of the utility model is achieved through the following technical solutions: a kind of mutual inductor automatic assembly equipment, including a platform, a first turntable, a second turntable, a first loading station, a second loading station, a third pressing station, a fourth loading station, a fifth pressing station, a sixth transfer station, a seventh loading station, an eighth covering station, a ninth pressing station, a tenth loading station, an eleventh pressing station, and a twelfth transfer station. The first loading station, the second loading station, the third pressing station, the fourth loading station, the fifth pressing station, and the sixth transfer station are arranged in sequence around the first turntable, and the seventh loading station, the eighth covering station, the ninth pressing station, the tenth loading station, the eleventh pressing station, and the twelfth transfer station are arranged in sequence around the second turntable.

[0005] Furthermore, the first loading station, the second loading station, the fourth loading station, the seventh loading station and the tenth loading station all include a first bracket, a placement tray, a first cylinder, a second cylinder and a third cylinder, the third cylinder is a clamping cylinder, the first cylinder is horizontally fixedly connected to the first bracket, the moving trajectory of the output end of the first cylinder extends from above the placement tray to above the first turntable and the second turntable, the second cylinder is vertically arranged, the second cylinder is fixedly connected to the output end of the first cylinder, and the third cylinder is fixedly connected to the output end of the second cylinder.

[0006] Furthermore, the third pressing station, the fifth pressing station, the ninth pressing station and the eleventh pressing station all include a second bracket, a fourth cylinder and a pressing plate, the fourth cylinder is fixedly connected to the second bracket, the fourth cylinder is vertically located above the first turntable and the second turntable, and the pressing plate is horizontally fixedly connected to the output end of the fourth cylinder.

[0007] Furthermore, the sixth transfer station and the twelfth transfer station both include a first linear slide, a second linear slide, a third bracket, and a fifth cylinder. The first linear slide is horizontally fixedly connected to the third bracket, the second linear slide is vertically fixedly connected to the slider on the first linear slide, and the fifth cylinder is fixedly connected to the slider on the second linear slide. The first linear slide of the sixth transfer station extends from above the first turntable to above the second turntable, and the first linear slide of the twelfth transfer station extends from above the second turntable to the outside of the second turntable. The fifth cylinder on the sixth transfer station is a rotating clamping cylinder, and the fifth cylinder on the twelfth transfer station is a clamping cylinder.

[0008] Furthermore, it also includes a material receiving device, which includes a slide rail base, a material tray, and a sixth cylinder. The material tray is slidably connected to the slide rail base, and the sixth cylinder drives the material tray to slide left and right. The first linear slide rail on the twelfth transfer station extends above the material tray.

[0009] The utility model has the following advantages: through the cooperation of the twelve-station structure and the first turntable and the second turntable, the orderly, fast and automated assembly function of multiple accessories of the mutual inductor is realized. Compared with manual assembly by personnel, it not only improves the production efficiency, but also improves the consistency of the assembled products and improves the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the top view structure of the utility model;

[0011] Figure 2 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0012] In the figure, 1, platform; 2, first turntable; 3, second turntable; 4, first loading station; 5, second loading station; 6, third pressing station; 7, fourth loading station; 8, fifth pressing station; 9, sixth transfer station; 10, seventh loading station; 11, eighth covering station; 12, ninth pressing station; 13, tenth loading station; 14, eleventh pressing station; 15, twelfth transfer station; 16, material receiving device; 17, first bracket; 18, storage tray; 19, first cylinder; 20, second cylinder; 21, third cylinder; 22, second bracket; 23, fourth cylinder; 24, pressing plate; 25, first linear slide; 26, second linear slide; 27, fifth cylinder; 28, third bracket; 29, slide base; 30, material tray; 31, sixth cylinder. DETAILED DESCRIPTION

[0013] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0014] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention for which protection is sought, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0016] A transformer automatic assembly device, such as Figure 1 , Figure 2As shown, it includes a platform 1, a first turntable 2, a second turntable 3, a material receiving device 16, a first loading station 4, a second loading station 5, a third pressing station 6, a fourth loading station 7, a fifth pressing station 8, a sixth transfer station 9, a seventh loading station 10, an eighth covering station 11, a ninth pressing station 12, a tenth loading station 13, an eleventh pressing station 14, and a twelfth transfer station 15. The platform 1 is a desktop structure with legs. The first turntable 2 and the second turntable 3 are installed in the middle of the platform 1. The first turntable 2 and the second turntable 3 both include an upper disc and a lower driving mechanism. The driving mechanism can be any mechanism in the prior art that can drive the disc to rotate. The driving mechanism can be a servo motor that drives the disc to rotate through gear meshing. The first loading station 4, the second loading station 5, the third pressing station 6, the fourth loading station 7, the fifth pressing station 8, and the sixth transfer station 9 are sequentially arranged around the first turntable 2, the seventh loading station 10, the eighth covering station 11, the ninth pressing station 12, the tenth loading station 13, the eleventh pressing station 14, and the twelfth transfer station 15 are sequentially arranged around the second turntable 3. The first loading station 4, the second loading station 5, the fourth loading station 7, the seventh loading station 10, and the tenth loading station 13 all include a first bracket 17, a storage tray 18, a first cylinder 19, a second cylinder 20, and a third cylinder 21. The third cylinder 21 is a clamping claw cylinder. The first bracket 17 is vertically fixed to the platform 1 by bolts. The first The cylinder 19 is horizontally fixedly connected to the first bracket 17 by bolts and a plate. The moving track of the output end of the first cylinder 19 extends from the top of the storage tray 18 to the top of the first turntable 2 and the second turntable 3. The second cylinder 20 is vertically arranged downward. The second cylinder 20 is fixedly connected to the output end of the first cylinder 19. The third cylinder 21 is fixedly connected to the output end of the second cylinder 20. The storage tray 18 is a long strip structure. The upper surface of the storage tray 18 is provided with grooves for placing the components of the mutual inductor. The third pressing station 6, the fifth pressing station 8, the ninth pressing station 12, and the eleventh pressing station 14 all include a second bracket 22, a fourth cylinder 23, and a pressing plate 24. The fourth cylinder 23 is fixedly connected to the second bracket 22 by bolts. The fourth cylinder 2 3 is vertically located above the first turntable 2 and the second turntable 3, the pressing plate 24 is a disc structure, and the pressing plate 24 is horizontally plugged into the output end of the fourth cylinder 23. The sixth transfer station 9 and the twelfth transfer station 15 both include a first linear slide 25, a second linear slide 26, a third bracket 28, and a fifth cylinder 27. The first linear slide 25 and the second linear slide 26 are both linear sliding slide and slider structures. The first linear slide 25 and the second linear slide 26 are prior art. The slide of the first linear slide 25 is horizontally fixedly connected to the vertically installed third bracket 28 by bolts, the second linear slide 26 is vertically installed on the slider on the first linear slide 25, and the fifth cylinder 27 is fixedly installed on the slider on the second linear slide 26.The first linear slide rail 25 of the sixth transfer station 9 extends from the top of the first turntable 2 to the top of the second turntable 3 to form the eighth covering station 11. The first linear slide rail 25 of the twelfth transfer station 15 extends from the top of the second turntable 3 to the outside of the second turntable 3. The fifth cylinder 27 on the sixth transfer station 9 is a horizontally arranged rotating jaw cylinder. The fifth cylinder 27 on the twelfth transfer station 15 is a horizontally arranged jaw cylinder. The rotating jaw cylinder and the jaw cylinder are both prior art. The difference between the rotating jaw cylinder and the jaw cylinder is that the jaw of the rotating jaw cylinder can rotate 180 degrees compared with the jaw cylinder. The device 16 includes a slide rail base 29, a material tray 30, and a sixth cylinder 31. The slide rail base 29 is a flat structure with a slide rail on the upper surface. The upper surface of the material tray 30 is provided with a plurality of product slots. The bottom of the material tray 30 is slidably connected to the slide rail base 29. The sixth cylinder 31 is installed on the side of the slide rail base 29. The output end of the sixth cylinder 31 is connected to the bottom of the material tray 30 to drive the material tray 30 to slide. The first linear slide rail 25 on the twelfth transfer station 15 extends and passes above the material tray 30. The slide rail base 29 and the first linear slide rail 25 on the twelfth transfer station 15 are vertically arranged to form the x-axis and y-axis of the mobile mutual inductor.

[0017] The working principle of the utility model is as follows: the personnel manually places the leakage current transformer in the groove of the storage tray of the first loading station, and also manually places the metering current transformer in the groove of the storage tray of the seventh loading station. Then the clamping claw cylinder of the first loading station clamps the leakage current transformer and places it on the first turntable, and the clamping claw cylinder of the seventh loading station clamps the metering current transformer and places it on the second turntable. The first turntable rotates to the second loading station, and the clamping claw cylinder of the second loading station clamps the accessories in the storage tray and inserts them into the leakage current transformer. The second turntable rotates to the eighth covering station to wait, and then the first turntable continues to rotate to the bottom of the third pressing station, and then the fourth cylinder starts to push the pressing plate to completely press the accessories into the leakage current transformer, thereby completing the assembly of the first accessory. Then the first turntable continues to rotate through the fourth loading station and the fifth pressing station to complete the assembly of the second accessory, and the first turntable continues to rotate to move the leakage current transformer. At the sixth transfer station, the rotating claw cylinder on the sixth transfer station first clamps the leakage transformer, and then the rotating claw cylinder rotates 180 degrees to complete the flipping of the leakage transformer, and finally the flipped leakage transformer is placed on top of the metering transformer waiting at the eighth covering station through the first linear slide rail. After placement, continue to rotate the second turntable to move it to the ninth pressing station to achieve buckling, continue to rotate the second turntable through the tenth loading station and the eleventh pressing station to complete the assembly of the third accessory, and finally the second turntable rotates the product to the twelfth transfer station, and the claw cylinder on the twelfth transfer station clamps the product from the second turntable and transports it to the product slot on the tray. As the products are continuously assembled and fill the first vertical row of product slots, the sixth cylinder starts and pushes the tray to complete the sliding of a width of the product slot, and the claw cylinder continues to move the product to the second vertical row of product slots until the product slots in the tray are all filled.

[0018] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A transformer automatic assembly equipment, characterized in that: The invention comprises a platform (1), a first turntable (2), a second turntable (3), a first loading station (4), a second loading station (5), a third pressing station (6), a fourth loading station (7), a fifth pressing station (8), a sixth transfer station (9), a seventh loading station (10), an eighth covering station (11), a ninth pressing station (12), a tenth loading station (13), an eleventh pressing station (14), and a twelfth transfer station (15); the first loading station (4), the second loading station (5), the third pressing station (6), the fourth loading station (7), the fifth pressing station (8), and the sixth transfer station (9) are sequentially arranged around the first turntable (2); and the seventh loading station (10), the eighth covering station (11), the ninth pressing station (12), the tenth loading station (13), the eleventh pressing station (14), and the twelfth transfer station (15) are sequentially arranged around the second turntable (3).

2. The automatic assembly equipment for mutual inductors according to claim 1, characterized in that: The first loading station (4), the second loading station (5), the fourth loading station (7), the seventh loading station (10) and the tenth loading station (13) all comprise a first bracket (17), a storage tray (18), a first cylinder (19), a second cylinder (20) and a third cylinder (21); the third cylinder (21) is a clamping cylinder; the first cylinder (19) is horizontally fixedly connected to the first bracket (17); the moving track of the output end of the first cylinder (19) extends from above the storage tray (18) to above the first turntable (2) and the second turntable (3); the second cylinder (20) is vertically arranged; the second cylinder (20) is fixedly connected to the output end of the first cylinder (19); and the third cylinder (21) is fixedly connected to the output end of the second cylinder (20).

3. The automatic assembly equipment for mutual inductors according to claim 1, characterized in that: The third pressing station (6), the fifth pressing station (8), the ninth pressing station (12) and the eleventh pressing station (14) all include a second bracket (22), a fourth cylinder (23) and a pressing plate (24); the fourth cylinder (23) is fixedly connected to the second bracket (22); the fourth cylinder (23) is vertically located above the first turntable (2) and the second turntable (3); and the pressing plate (24) is horizontally fixedly connected to the output end of the fourth cylinder (23).

4. The automatic assembly equipment for mutual inductors according to claim 1, characterized in that: The sixth transfer station (9) and the twelfth transfer station (15) both include a first linear slide rail (25), a second linear slide rail (26), a third bracket (28), and a fifth cylinder (27); the first linear slide rail (25) is horizontally fixedly connected to the third bracket (28); the second linear slide rail (26) is vertically fixedly connected to a slider on the first linear slide rail (25); the fifth cylinder (27) is fixedly connected to the slider on the second linear slide rail (26); the first linear slide rail (25) of the sixth transfer station (9) extends from above the first turntable (2) to above the second turntable (3); the first linear slide rail (25) of the twelfth transfer station (15) extends from above the second turntable (3) to the outside of the second turntable (3); the fifth cylinder (27) on the sixth transfer station (9) is a rotary clamping cylinder; the fifth cylinder (27) on the twelfth transfer station (15) is a clamping cylinder.

5. The automatic assembly equipment for mutual inductors according to claim 1, characterized in that: The material receiving device (16) further comprises a material receiving device (16), the material receiving device (16) comprises a slide rail base (29), a material tray (30), and a sixth cylinder (31), the material tray (30) is slidably connected to the slide rail base (29), the sixth cylinder (31) drives the material tray (30) to slide left and right, and the first linear slide rail (25) on the twelfth transfer station (15) extends to above the material tray (30).

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