A cleaning and drying device for metal product production
By designing a metal product cleaning and drying device including an ultrasonic cleaning tank, a driving mechanism, a lifting mechanism, a cleaning basket and a drying mechanism, the problem of stacking and collision of metal products during the cleaning process is solved, efficient cleaning and drying is achieved, and the cleaning quality and production efficiency of metal products are improved.
Patent Information
- Application Number
- CN202421319917.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-11
AI Technical Summary
When the existing metal product cleaning and drying device is stacked with multiple metal products, it is difficult for the metal products in the middle to be fully cleaned, and the metal products may impact each other due to the shaking mechanism, resulting in surface damage.
A cleaning and drying device for the production of metal products including an ultrasonic cleaning tank, a driving mechanism, a lift mechanism, a cleaning basket and a drying mechanism is designed. The height and position of the cleaning basket are adjusted by the driving mechanism, the ultrasonic cleaning tank is used for cleaning, and the drying mechanism is used to avoid stacking and collision of metal products.
The cleaning efficiency of metal products is improved, and the stacking and collision of metal products is avoided during the cleaning process, thereby improving the quality and production efficiency after cleaning.
Smart Images

Figure CN222695502U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal product processing, in particular to a cleaning and drying device for metal product production. Background Art
[0002] Metal cleaning is a material protection technology that removes organic matter and other foreign matter from metal surfaces. Organic matter mainly comes from lubricants, cutting fluids, or temporary rust inhibitors that mechanical products come into contact with during processing, while foreign matter generally refers to grinding chips, residual salts, metal flakes, and sweat stains.
[0003] In the prior art, the Chinese utility model with publication number CN216225798U discloses a cleaning and drying device for metal product production. To address the inconvenience of cleaning metal products in the prior art, the following solution is proposed, which includes: a mounting frame, the mounting frame including a base, a support column rotatably connected to the top of the base, and a top plate fixed to the top of the support column, the top of the base being equipped with a driving mechanism for driving the support column to rotate; a cleaning mechanism, the cleaning mechanism including a cleaning basket and two electric telescopic rods fixed to the bottom surface of the top plate, the bottoms of the two electric telescopic rods being fixed with a mounting plate, and connecting plates being rotatably connected to the outer walls of the two opposite sides of the cleaning frame. The utility model has a reasonable structure and is simple to operate. It can clean and dry metal products quickly and conveniently, has a high degree of automation, and has a fast unloading speed, which greatly improves work efficiency and is easy to promote and use.
[0004] Although the above technical solution can achieve the cleaning and drying of metal products, when multiple metal products are placed in the cleaning frame, the metal products will form a stacked state, so that the metal products in the middle part cannot be fully cleaned. Then, through the shaking mechanism, the metal products will collide with each other in the cleaning frame, which may cause damage to the surface of the metal products. Therefore, we need to propose a cleaning and drying device for metal product production. Utility Model Content
[0005] The purpose of the present utility model is to provide a cleaning and drying device for the production of metal products, which avoids the stacking of metal products, facilitates the classification and storage of metal products, and then cleans the metal products, avoids collisions of metal products that cause surface damage, thereby improving the efficiency of cleaning the metal products and improving the quality of metal product production, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a cleaning and drying device for metal product production, comprising an ultrasonic cleaning tank, a discharge platform and a retrieving platform are respectively provided on both sides of the ultrasonic cleaning tank, a driving mechanism is installed between the discharge platform and the retrieving platform, the driving mechanism is transmission-connected to a lifting mechanism, a cleaning basket is installed at the lower end of the lifting mechanism, a drying mechanism is provided at one end above the ultrasonic cleaning tank near the retrieving platform, a baffle is fixedly connected to the inner cavity of the ultrasonic cleaning tank, and a control panel is provided on one side of the drying mechanism;
[0007] The cleaning basket includes a filter box, and multiple groups of partition bars are fixedly connected to both sides of the inner cavity of the filter box. A partition is inserted between every two groups of corresponding partition bars, and buffer gaskets are bonded to both sides of the partition. The upper ends of both sides of the filter box are fixedly connected to fixed blocks, and a slider is provided on one side of the fixed block.
[0008] Preferably, the lifting mechanism includes two groups of symmetrically arranged moving seats, and side grooves are opened on the opposite sides of the two groups of moving seats. A first cylinder is installed on the upper surface of the two groups of moving seats, and the telescopic end of the first cylinder passes through the moving seat and is fixedly connected to a connecting plate in the inner cavity of the side groove.
[0009] Preferably, a right-angle plate is fixedly connected to one side of the connecting plate, and a second cylinder is installed on the upper surface of the right-angle plate away from the telescopic end of the first cylinder. The telescopic end of the second cylinder passes through the right-angle plate and is fixedly connected to the upper surface of the fixed block.
[0010] Preferably, a sliding groove for sliding connection of the slider is opened on one side of the right-angle plate, and two groups of limiting rods slidably connected to the connecting plate are fixedly connected to the inner cavity of the side groove.
[0011] Preferably, the driving mechanism includes two groups of screws rotatably connected between the unloading platform and the picking platform, one end of the two groups of screws passes through the picking platform and is fixedly connected to a sprocket, and the two groups of sprockets are connected by chain transmission, and one end of one group of screws passes through the unloading platform and is driven by a driving motor.
[0012] Preferably, a guide rod is provided directly below the two groups of screw rods, and a screw hole connected to the screw thread is provided on one side of the two groups of movable seats adjacent to the side groove, and a sliding hole for the guide rod to slide and insert is provided directly below the screw hole.
[0013] Preferably, the drying mechanism includes a fixed frame installed above the ultrasonic cleaning tank, a third cylinder is installed on the top of the fixed frame, the telescopic end of the third cylinder passes through the fixed frame and is fixedly connected to an air guide frame, two groups of drying fans are arranged inside the air guide frame, and both ends of the upper surface of the air guide frame are fixedly connected to a stabilizing rod that is slidably plugged into the fixed frame.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] The utility model mainly cooperates between a driving mechanism, a lifting mechanism, a cleaning basket and a drying mechanism. The driving mechanism facilitates the adjustment of the height and position of the cleaning basket on the lifting mechanism, thereby improving the cleaning efficiency of metal products. At the same time, the cleaning basket facilitates the separation of metal products, avoiding collision of metal products when they are stacked for cleaning, thereby improving the cleaning quality of metal products. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the top view of the ultrasonic cleaning tank of the present invention;
[0018] Figure 3 This is a schematic diagram of the lifting mechanism structure of the utility model;
[0019] Figure 4 This is a schematic structural diagram of the cleaning basket of the present utility model.
[0020] In the figure: 1. Ultrasonic cleaning tank; 2. Discharging platform; 3. Retrieving platform; 4. Driving mechanism; 41. Screw; 42. Guide rod; 43. Driving motor; 44. Sprocket; 45. Chain; 5. Lifting mechanism; 51. Moving seat; 52. Side groove; 53. First cylinder; 54. Connecting plate; 55. Limiting rod; 56. Right-angle plate; 57. Second cylinder; 58. Slide; 59. Screw hole; 510. Slide hole; 6. Cleaning basket; 61. Filter box; 62. Fixed block; 63. Slider; 64. Spacer; 65. Partition; 7. Drying mechanism; 71. Fixed frame; 72. Third cylinder; 73. Stabilizing rod; 74. Air guide frame; 75. Drying fan; 8. Control panel; 9. Baffle. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-4The utility model provides a technical solution: a cleaning and drying device for metal product production, comprising an ultrasonic cleaning tank 1, with a discharge platform 2 and a retrieving platform 3 provided on both sides of the ultrasonic cleaning tank 1, a driving mechanism 4 installed between the discharge platform 2 and the retrieving platform 3, the driving mechanism 4 being transmission-connected to a lifting mechanism 5, a cleaning basket 6 being installed at the lower end of the lifting mechanism 5, a drying mechanism 7 being provided at one end above the ultrasonic cleaning tank 1 near the retrieving platform 3, a baffle 9 being fixedly connected to the inner cavity of the ultrasonic cleaning tank 1, and a control panel 8 being provided on one side of the drying mechanism 7;
[0023] The cleaning basket 6 includes a filter box 61, and multiple groups of partition bars 64 are fixedly connected on both sides of the inner cavity of the filter box 61. A partition plate 65 is inserted between every two groups of corresponding partition bars 64, and buffer gaskets are bonded on both sides of the partition plate 65. The upper ends of both sides of the filter box 61 are fixedly connected to a fixed block 62, and a slider 63 is provided on one side of the fixed block 62.
[0024] The lifting mechanism 5 includes two groups of symmetrically arranged moving seats 51, and side grooves 52 are opened on the opposite sides of the two groups of moving seats 51. The upper surface of the two groups of moving seats 51 is installed with a first cylinder 53. The telescopic end of the first cylinder 53 passes through the moving seat 51 and is located in the inner cavity of the side groove 52 and is fixedly connected to a connecting plate 54. The first cylinder 53 facilitates the lifting and lowering of the connecting plate 54 in the side groove 52, thereby immersing the metal products in the cleaning liquid, improving the cleaning efficiency, having a high degree of automation, and reducing the labor intensity of the staff.
[0025] A right-angle plate 56 is fixedly connected to one side of the connecting plate 54, and a second cylinder 57 is installed on the upper surface of the right-angle plate 56 at one end away from the telescopic end of the first cylinder 53. The telescopic end of the second cylinder 57 passes through the right-angle plate 56 and is fixedly connected to the upper surface of the fixed block 62. The first cylinder 53 and the second cylinder 57 facilitate the lifting and lowering of the cleaning basket 6, and then facilitate the immersion of the cleaning basket 6 in the cleaning liquid, thereby improving the cleaning efficiency.
[0026] A sliding groove 58 for sliding connection of the slider 63 is opened on one side of the right-angle plate 56, and two groups of limit rods 55 that are slidably connected to the connecting plate 54 are fixedly connected to the inner cavity of the side groove 52. The limit rods 55 improve the stability of the lifting and lowering of the connecting plate 54, thereby improving the stability of the lifting and lowering of the cleaning basket 6.
[0027] The driving mechanism 4 includes two sets of screws 41 rotatably connected between the discharge platform 2 and the retrieving platform 3. One end of the two sets of screws 41 passes through the retrieving platform 3 and is fixedly connected to a sprocket 44. The two sets of sprockets 44 are connected by a chain 45. One end of one set of screws 41 passes through the discharge platform 2 and is driven by a driving motor 43. The screws 41 are driven by the driving motor 43. Under the action of the sprocket 44 and the chain 45, the two sets of screws 41 rotate synchronously, thereby ensuring the synchronous movement of the two sets of movable seats 51 and improving the stability of the movement of the cleaning basket 6.
[0028] A guide rod 42 is provided directly below the two groups of screw rods 41. A screw hole 59 threadedly connected to the screw rod 41 is provided on one side of the two groups of movable seats 51 adjacent to the side groove 52, and a sliding hole 510 for sliding insertion of the guide rod 42 is provided directly below the screw hole 59. The guide rod 42 improves the stability of the horizontal movement of the movable seat 51 and the stability of the movement of the cleaning basket 6.
[0029] The drying mechanism 7 includes a fixed frame 71 installed above the ultrasonic cleaning tank 1, and a third cylinder 72 is installed on the top of the fixed frame 71. The telescopic end of the third cylinder 72 passes through the fixed frame 71 and is fixedly connected to the air guide frame 74. Two groups of drying fans 75 are arranged inside the air guide frame 74. Both ends of the upper surface of the air guide frame 74 are fixedly connected to a stabilizing rod 73 that is slidably plugged into the fixed frame. The height of the air guide frame 74 can be easily adjusted by the third cylinder 72, and then the distance between the drying fan 75 and the cleaning basket 6 can be adjusted to facilitate the drying of metal products.
[0030] When in use, the lifting mechanism 5 is in an unfolded state (both the first cylinder 53 and the second cylinder 57 are not unfolded), and the cleaning basket 6 is located in the inner cavity of the discharge platform 2, and the metal products are placed in the various areas divided by multiple groups of partitions 65 in the storage filter box 61, thereby separating the metal products, and the driving mechanism 4 drives the lifting mechanism 5 to move along the guide rod 42 toward the material taking platform 3. When it moves between the partition 65 and the discharge platform 2, the first cylinder 53 and the second cylinder 57 are unfolded synchronously, thereby immersing the cleaning basket 6 in the cleaning liquid in the ultrasonic cleaning tank 1. After ultrasonic cleaning for a period of time, the lifting component is stored, thereby separating the cleaning basket 6 containing the metal products from the cleaning liquid, and the driving mechanism 4 drives the lifting mechanism 5 to move to the bottom of the drying mechanism 7. The lifting mechanism 5 is unfolded to lower the cleaning basket 6, so that the drying fan 75 can dry the metal products. After drying, the third cylinder 72 is reset, and the lifting mechanism 5 is reset, and then under the action of the driving mechanism 4, the cleaning basket 6 containing the metal products is moved to the material taking platform 3, so that the dried metal products can be taken out. The operation is simple.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cleaning and drying device for metal product production, comprising an ultrasonic cleaning tank (1), characterized in that: A discharge platform (2) and a retrieving platform (3) are respectively arranged on both sides of the ultrasonic cleaning pool (1); a driving mechanism (4) is installed between the discharge platform (2) and the retrieving platform (3); the driving mechanism (4) is transmission-connected to a lifting mechanism (5); a cleaning basket (6) is installed at the lower end of the lifting mechanism (5); a drying mechanism (7) is arranged at one end of the ultrasonic cleaning pool (1) above and close to the retrieving platform (3); a baffle (9) is fixedly connected to the inner cavity of the ultrasonic cleaning pool (1); and a control panel (8) is arranged on one side of the drying mechanism (7); The cleaning basket (6) comprises a filter box (61), a plurality of groups of spacer bars (64) are fixedly connected to both sides of the inner cavity of the filter box (61), a partition plate (65) is inserted between each two groups of correspondingly arranged spacer bars (64), and buffer pads are bonded to both sides of the partition plate (65), and a fixing block (62) is fixedly connected to the upper ends of both sides of the filter box (61), and a sliding block (63) is provided on one side of the fixing block (62).
2. A cleaning and drying device for metal product production according to claim 1, characterized in that: The lifting mechanism (5) comprises two groups of symmetrically arranged moving seats (51), and side grooves (52) are provided on opposite sides of the two groups of moving seats (51). First cylinders (53) are installed on the upper surfaces of the two groups of moving seats (51), and the telescopic ends of the first cylinders (53) penetrate the moving seats (51) and are located in the inner cavity of the side grooves (52) and are fixedly connected to a connecting plate (54).
3. A cleaning and drying device for metal product production according to claim 2, characterized in that: A right-angle plate (56) is fixedly connected to one side of the connecting plate (54); a second cylinder (57) is mounted on an end of the upper surface of the right-angle plate (56) away from the telescopic end of the first cylinder (53); the telescopic end of the second cylinder (57) passes through the right-angle plate (56) and is fixedly connected to the upper surface of the fixed block (62).
4. A cleaning and drying device for metal product production according to claim 3, characterized in that: A sliding groove (58) for sliding connection of the slider (63) is provided on one side of the right-angle plate (56), and two groups of limiting rods (55) slidably connected to the connecting plate (54) are fixedly connected to the inner cavity of the side groove (52).
5. A cleaning and drying device for metal product production according to claim 4, characterized in that: The driving mechanism (4) comprises two groups of screw rods (41) rotatably connected between the unloading platform (2) and the retrieving platform (3), one end of each of the two groups of screw rods (41) passes through the retrieving platform (3) and is fixedly connected to a sprocket (44), and the two groups of sprocket wheels (44) are connected by a chain (45), and one end of each group of screw rods (41) passes through the unloading platform (2) and is driven by a driving motor (43).
6. A cleaning and drying device for metal product production according to claim 5, characterized in that: A guide rod (42) is disposed directly below the two groups of screw rods (41), and a screw hole (59) threadedly connected to the screw rod (41) is provided on one side of the two groups of movable seats (51) adjacent to the side groove (52), and a sliding hole (510) for slidingly inserting the guide rod (42) is disposed directly below the screw hole (59).
7. A cleaning and drying device for metal product production according to claim 6, characterized in that: The drying mechanism (7) comprises a fixed frame (71) installed above the ultrasonic cleaning tank (1); a third cylinder (72) is installed on the top of the fixed frame (71); a telescopic end of the third cylinder (72) passes through the fixed frame (71) and is fixedly connected to an air guide frame (74); two groups of drying fans (75) are arranged inside the air guide frame (74); and both ends of the upper surface of the air guide frame (74) are fixedly connected to stabilizing rods (73) that are slidably plugged into the fixed frame.
Citation Information
Patent Citations
Cleaning and drying device for metal product production
CN216225798U