Ultrasonic welding carrier disc set

Abstract

The utility model relates to the technical field of ultrasonic welding, and discloses an ultrasonic welding carrier disc set, including a frame, a conveyor belt is arranged on one side of the frame, a mounting seat is installed on the upper end of the conveyor belt, and a fixing rod is arranged on the upper end of the mounting seat, a carrier disc body is placed on the outer side of the fixing rod, an ejection assembly is arranged below the carrier disc body, a bracket is installed on the upper end of the frame, and a cleaning assembly is arranged on one side of the bracket. The utility model uses the ejection assembly to eject the carrier disc body after welding, separates the welded carrier disc body from the fixing rod, and improves the overall production efficiency to a certain extent, and uses the cleaning assembly to clean the dust and impurities on the carrier disc body, blows off the dust and impurities before welding, ensures the cleanliness of the welding area, and improves the welding quality.

Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic welding, in particular to an ultrasonic welding carrier disc set. Background Art

[0002] Ultrasonic welding is a process that uses high-frequency vibration waves to transmit to the surfaces of two objects to be welded. Under pressure, the two surfaces of the objects rub against each other to form a fusion between the molecular layers.

[0003] In the plastic processing industry, carrier tapes are usually used to support and transport various plastic parts or products. Carrier discs are needed to store the carrier tapes. A new type of ultrasonic welding carrier disc set is developed to facilitate the production operation of the carrier discs.

[0004] Chinese Patent Publication No.: CN210286330U discloses "An Ultrasonic Welding Carrier Disc Set", including a circular side plate, a fan-shaped hole, a cylinder, a threaded hole, an outer circular groove, a shaft column, a long positioning bolt, an inner circular groove, a strip card groove, a first arc surface groove, an arc pressure plate, a second arc surface groove, a torsion spring, a pin hole and a pin rod. The utility model has a reasonable design. By rotating and adjusting the length of the three long positioning bolts extending into the strip card groove and pressing on the three annular distribution blocks at the end of the transmission shaft of the sub-drive device, the effect of fastening the transmission shaft is achieved. The inner circular groove has a large aperture, which is conducive to connecting with the transmission structure of some drive devices with different specifications. By placing one end of the carrier to be wound into the first arc surface groove and pressing the arc pressure plate on the outer surface of the carrier under the action of the torsion spring with large torque force, it has the function of conveniently and quickly fixing one end of the carrier on the corresponding column structure in the disc.

[0005] The above-mentioned prior art achieves the effect of fastening the connection of the transmission shaft by rotating and adjusting the length of the three long positioning bolts extending into the bar slot and pressing them on the three annular distribution blocks at the end of the transmission shaft of the sub-drive device. The inner circular groove has a large aperture, which is conducive to connecting with the transmission structure of some drive devices with different specifications. However, during use, the existing device does not have the operation of ejecting the welded carrier disc after ultrasonic welding of the carrier disc. Manual operation is required to separate the welded carrier disc from the fixing rod, thereby reducing the overall production efficiency. Utility Model Content

[0006] The purpose of the utility model is to provide an ultrasonic welding carrier disc set to solve the problem proposed in the above-mentioned background technology that there is no operation to eject the welded carrier disc, and manual operation is required to separate the welded carrier disc from the fixing rod, thereby reducing the overall production efficiency.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: an ultrasonic welding carrier disc set, comprising a frame, a conveyor belt is arranged on one side of the frame, a mounting seat is installed on the upper end of the conveyor belt, and a fixing rod is arranged on the upper end of the mounting seat, a carrier disc body is placed outside the fixing rod, an ejection assembly is arranged below the carrier disc body, a bracket is installed on the upper end of the frame, and a cleaning assembly is arranged on one side of the bracket;

[0008] The ejection assembly comprises a mounting plate, a first pneumatic telescopic rod is mounted on the upper end of the mounting plate, a ejector rod is mounted on the output end of the first pneumatic telescopic rod, a top groove is formed on the conveyor belt at a position corresponding to the ejector rod, a placement groove is formed on the upper end of the top groove of the mounting seat, and a limit block is mounted in the placement groove, a slide bar is arranged on the upper end of the limit block, springs are mounted on both sides of the slide bar, and an ejection block is arranged on the upper end of the slide bar;

[0009] The cleaning assembly includes an installation bin, a motor is installed at the upper end of the installation bin, a screw rod is installed at the output end of the motor, a moving block is sleeved on the outer side of the screw rod, and guide rods are installed on both sides of the screw rod, a mounting rod is installed on one side of the moving block, a slide rail is provided at one end of the mounting rod, and a fan is installed at the lower end of the mounting rod.

[0010] Preferably, a second pneumatic telescopic rod is installed at the upper end of the bracket, and an ultrasonic welding device is installed at the output end of the second pneumatic telescopic rod.

[0011] Preferably, there are multiple groups of mounting seats, which are equidistantly and detachably arranged on the upper end of the conveyor belt, and the mounting plate is fixedly arranged on one side of the frame, and the output end of the first pneumatic telescopic rod is detachably connected to the top rod.

[0012] Preferably, the top rod matches the top groove, the limit block is slidably arranged in the placement groove, the sliding rod passes through the placement groove and extends to the outside thereof, the placement grooves are multiple groups, and the multiple groups of placement grooves are symmetrically arranged in the mounting seat.

[0013] Preferably, a groove is provided at the upper end of the mounting seat at a position corresponding to the ejection block, and the ejection block is detachably arranged at the upper end of the slide rod.

[0014] Preferably, the mounting bin is detachably arranged on one side of the bracket, and the output end of the motor is detachably connected to the screw rod.

[0015] Preferably, the moving block matches the screw rod, the guide rod passes through the moving block and extends to its outside, the bracket is provided with a vertical groove at a position corresponding to the movement of the mounting rod, and one end of the mounting rod is slidably connected to the slide rail.

[0016] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0017] First, the utility model uses the ejection assembly to eject the welded carrier disc body, separate the welded carrier disc body from the fixed rod, and improve the overall production efficiency to a certain extent. By starting the first pneumatic telescopic rod, the first pneumatic telescopic rod drives the ejector rod to move, and the ejector rod moves through the top groove to drive the limit block to move upward. The limit block moves upward and drives the slide bar to move upward. At the same time, the spring is compressed, and the slide bar moves upward to drive the ejection block to move upward, so that the carrier disc body is ejected for easy removal.

[0018] Second, the utility model cleans the dust and impurities on the carrier disc body through the cleaning component, blows away the dust and impurities before welding, ensures the cleanliness of the welding area, and thus improves the welding quality. By starting the motor, the motor drives the screw to rotate, the rotation of the screw drives the moving block to move, the movement of the moving block drives the installation rod to move, thereby driving the fan close to the carrier disc body, cleaning the dust and impurities on the surface of the carrier disc body, and ensuring the cleanliness of the welding area. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 It is a cross-sectional view of the utility model;

[0021] Figure 3 For this utility model Figure 2 A magnified view of the structure at center A;

[0022] Figure 4 It is a schematic diagram of the structure of the screw rod and the moving block of the utility model.

[0023] In the figure: 1. frame; 2. conveyor belt; 3. mounting seat; 4. ejector assembly; 401. mounting plate; 402. first pneumatic telescopic rod; 403. ejector rod; 404. top groove; 405. placement groove; 406. limit block; 407. slide rod; 408. spring; 409. ejector block; 5. fixing rod; 6. carrier disc body; 7. bracket; 8. cleaning assembly; 801. mounting bin; 802. motor; 803. screw rod; 804. moving block; 805. guide rod; 806. mounting rod; 807. slide rail; 808. fan; 9. second pneumatic telescopic rod; 10. ultrasonic welding equipment. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 4 An ultrasonic welding carrier disc set includes a frame 1, a conveyor belt 2 is arranged on one side of the frame 1, a mounting seat 3 is installed on the upper end of the conveyor belt 2, and a fixing rod 5 is arranged on the upper end of the mounting seat 3, a carrier disc body 6 is placed outside the fixing rod 5, and an ejection assembly 4 is arranged below the carrier disc body 6, a bracket 7 is installed on the upper end of the frame 1, and a cleaning assembly 8 is arranged on one side of the bracket 7; the ejection assembly 4 includes a mounting plate 401, a first pneumatic telescopic rod 402 is installed on the upper end of the mounting plate 401, and an ejector rod 403 is installed on the output end of the first pneumatic telescopic rod 402, the conveyor belt 2 is provided with a top groove 404 at a position corresponding to the ejector rod 403, and the mounting seat 3 is provided with a top groove 404. A placement groove 405 is provided at the upper end, and a limit block 406 is installed in the placement groove 405, a slide rod 407 is provided at the upper end of the limit block 406, springs 408 are installed on both sides of the slide rod 407, and an ejection block 409 is provided at the upper end of the slide rod 407; the cleaning component 8 includes a mounting bin 801, a motor 802 is installed at the upper end of the mounting bin 801, a screw rod 803 is installed at the output end of the motor 802, a moving block 804 is sleeved on the outer side of the screw rod 803, and guide rods 805 are installed on both sides of the screw rod 803, a mounting rod 806 is installed on one side of the moving block 804, a slide rail 807 is provided at one end of the mounting rod 806, and a fan 808 is installed at the lower end of the mounting rod 806.

[0026] Through the above technical solution, the ejection assembly 4 is set to eject the carrier disc body 6 after welding, and the welded carrier disc body 6 is separated from the fixed rod 5, which improves the overall production efficiency to a certain extent. By starting the first pneumatic telescopic rod 402, the first pneumatic telescopic rod 402 drives the ejector rod 403 to move, and the ejector rod 403 moves through the top groove 404 to drive the limit block 406 to move upward, and the limit block 406 moves upward to drive the slide bar 407 to move upward. At the same time, the spring 408 is compressed, and the slide bar 407 moves upward to drive the ejection block 409 to move upward. , push out the carrier disc body 6 for easy taking, and clean the dust and impurities on the carrier disc body 6 through the cleaning component 8. Blowing away the dust and impurities before welding can ensure the cleanliness of the welding area, thereby improving the welding quality. By starting the motor 802, the motor 802 drives the screw rod 803 to rotate, and the rotation of the screw rod 803 drives the moving block 804 to move, and the movement of the moving block 804 drives the installation rod 806 to move, thereby driving the fan 808 to approach the carrier disc body 6, and clean the dust and impurities on the surface of the carrier disc body 6 to ensure the cleanliness of the welding area.

[0027] Specifically, a second pneumatic telescopic rod 9 is installed at the upper end of the bracket 7 , and an ultrasonic welding device 10 is installed at the output end of the second pneumatic telescopic rod 9 .

[0028] Through the above technical solution, the second pneumatic telescopic rod 9 is connected to an external air source and a controller to ensure the independent operation of each device. The second pneumatic telescopic rod 9 drives the ultrasonic welding equipment 10 to move close to the carrier disc body 6 to perform ultrasonic welding on the carrier disc body 6. The ultrasonic welding equipment 10 is a prior art and will not be described in detail here.

[0029] Specifically, there are multiple groups of mounting seats 3, which are equidistantly and detachably arranged on the upper end of the conveyor belt 2, and the mounting plate 401 is fixedly arranged on one side of the frame 1, and the output end of the first pneumatic telescopic rod 402 is detachably connected to the top rod 403.

[0030] Through the above technical scheme, multiple groups of mounting seats 3 play a certain supporting role on multiple groups of carrier disc bodies 6, and the fixing rod 5 plays a certain limiting role on the center position of the carrier disc body 6. The conveyor belt 2 is used to transport the multiple groups of mounting seats 3 to realize the transportation of multiple groups of carrier disc bodies 6. The first pneumatic telescopic rod 402 is connected to an external air source and a controller to ensure the independent operation of each device. The first pneumatic telescopic rod 402 drives the top rod 403 to move.

[0031] Specifically, the top rod 403 matches the top groove 404, the limit block 406 is slidably set in the placement groove 405, the slide rod 407 passes through the placement groove 405 and extends to the outside thereof, the placement groove 405 is divided into multiple groups, and the multiple groups of placement grooves 405 are symmetrically arranged in the mounting seat 3.

[0032] Through the above technical solution, the push rod 403 can easily pass through the top groove 404, so that the push rod 403 drives the limit block 406 to move, and the limit block 406 slides in the placement groove 405, thereby driving the slide rod 407 to move upward. At the same time, the spring 408 is compressed, and the slide rod 407 moves upward to drive the ejection block 409 to move upward. The ejection block 409 moves upward to eject the carrier disc body 6, which is convenient for taking. After taking, the spring 408 is used to perform a reset operation.

[0033] Specifically, a groove is provided at the upper end of the mounting seat 3 at a position corresponding to the ejection block 409 , and the ejection block 409 is detachably arranged at the upper end of the slide rod 407 .

[0034] Through the above technical solution, the groove opened at the upper end of the mounting seat 3 matches the ejection block 409. When ejection is not required, the ejection block 409 is flush with the mounting seat 3 to avoid affecting the stability of the welding of the carrier disc body 6.

[0035] Specifically, the mounting chamber 801 is detachably arranged on one side of the bracket 7 , and the output end of the motor 802 is detachably connected to the screw rod 803 .

[0036] Through the above technical solution, the mounting chamber 801 plays a certain supporting role for the motor 802. The motor 802 is externally connected to a power supply and a controller to ensure the independent operation of each device. The motor 802 drives the screw rod 803 to rotate.

[0037] Specifically, the moving block 804 matches the screw rod 803 , the guide rod 805 passes through the moving block 804 and extends to its outside, the bracket 7 has a vertical groove at a position corresponding to the movement of the mounting rod 806 , and one end of the mounting rod 806 is slidably connected to the slide rail 807 .

[0038] Through the above technical solution, the screw rod 803 is rotated to drive the moving block 804 to move, the guide rod 805 ensures that the moving block 804 moves in a straight line, and the slide rail 807 is detachably arranged on one side of the bracket 7 to ensure the stability of the movement of the mounting rod 806, thereby improving the stability of the movement of the fan 808, and facilitating adjustment to a suitable distance, and cleaning the dust and impurities on the surface of the carrier disc body 6 to ensure the cleanliness of the welding area. The fan 808 is connected to an external power supply and controller to ensure the independent operation of each device.

[0039] During use, when it is necessary to clean the surface of the carrier disc body 6, start the motor 802, the motor 802 drives the screw rod 803 to rotate, the screw rod 803 rotates to drive the moving block 804 to move, the moving block 804 moves to drive the installation rod 806 to move, the installation rod 806 moves to drive the fan 808 to approach the carrier disc body 6, adjust to a suitable distance to clean the dust and impurities on the surface of the carrier disc body 6 to ensure the cleanliness of the welding area, when it is necessary to push out the carrier disc body 6 after welding for easy removal, start the second pneumatic telescopic rod 9, and the second pneumatic telescopic rod 9 drives the ultrasonic welding The device 10 is close to the carrier disc body 6 and performs ultrasonic welding on the carrier disc body 6. After welding, the first pneumatic telescopic rod 402 is started, and the first pneumatic telescopic rod 402 drives the push rod 403 to move upward. The push rod 403 moves upward through the top groove 404 and contacts the limit block 406. The push rod 403 moves upward and drives the limit block 406 to move upward. The limit block 406 moves upward and drives the slide bar 407 to move upward. At the same time, the spring 408 is compressed, and the slide bar 407 moves upward and drives the ejection block 409 to move upward. The ejection block 409 moves upward to eject the carrier disc body 6 for easy removal.

[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit thereof, and the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic welding carrier disc set, comprising a frame (1), characterized in that: A conveyor belt (2) is arranged on one side of the frame (1), a mounting seat (3) is installed on the upper end of the conveyor belt (2), and a fixing rod (5) is arranged on the upper end of the mounting seat (3), a carrier disc body (6) is placed on the outer side of the fixing rod (5), and an ejection assembly (4) is arranged below the carrier disc body (6), a bracket (7) is installed on the upper end of the frame (1), and a cleaning assembly (8) is arranged on one side of the bracket (7); The ejection assembly (4) comprises a mounting plate (401), a first pneumatic telescopic rod (402) is mounted on the upper end of the mounting plate (401), a push rod (403) is mounted on the output end of the first pneumatic telescopic rod (402), a top groove (404) is provided on the conveyor belt (2) at a position corresponding to the push rod (403), a placement groove (405) is provided on the upper end of the top groove (404) of the mounting seat (3), and a limit block (406) is mounted in the placement groove (405), a slide bar (407) is arranged at the upper end of the limit block (406), springs (408) are mounted on both sides of the slide bar (407), and an ejection block (409) is arranged at the upper end of the slide bar (407); The cleaning assembly (8) comprises an installation chamber (801), a motor (802) is installed at the upper end of the installation chamber (801), a screw rod (803) is installed at the output end of the motor (802), a moving block (804) is sleeved on the outer side of the screw rod (803), and guide rods (805) are installed on both sides of the screw rod (803), a mounting rod (806) is installed on one side of the moving block (804), a slide rail (807) is provided at one end of the mounting rod (806), and a fan (808) is installed at the lower end of the mounting rod (806).

2. The ultrasonic welding carrier disc set according to claim 1, characterized in that: A second pneumatic telescopic rod (9) is installed at the upper end of the bracket (7), and an ultrasonic welding device (10) is installed at the output end of the second pneumatic telescopic rod (9).

3. The ultrasonic welding carrier disc set according to claim 1, characterized in that: The mounting seats (3) are provided in multiple groups, and the multiple groups of mounting seats (3) are detachably arranged at equal distances on the upper end of the conveyor belt (2); the mounting plate (401) is fixedly arranged on one side of the frame (1); and the output end of the first pneumatic telescopic rod (402) is detachably connected to the top rod (403).

4. The ultrasonic welding carrier disc set according to claim 1, characterized in that: The top rod (403) matches the top groove (404), the limit block (406) is slidably arranged in the placement groove (405), the sliding rod (407) passes through the placement groove (405) and extends to the outside thereof, and the placement grooves (405) are multiple groups, and the multiple groups of placement grooves (405) are symmetrically arranged in the mounting seat (3).

5. The ultrasonic welding carrier disc set according to claim 1, characterized in that: The upper end of the mounting seat (3) is provided with a groove at a position corresponding to the ejection block (409), and the ejection block (409) is detachably arranged on the upper end of the slide rod (407).

6. The ultrasonic welding carrier disc set according to claim 1, characterized in that: The installation bin (801) is detachably arranged on one side of the bracket (7), and the output end of the motor (802) is detachably connected to the screw rod (803).

7. The ultrasonic welding carrier disc set according to claim 1, characterized in that: The moving block (804) matches the screw rod (803), the guide rod (805) passes through the moving block (804) and extends to the outside thereof, the bracket (7) is provided with a vertical groove at a position corresponding to the movement of the mounting rod (806), and one end of the mounting rod (806) is slidably connected to the slide rail (807).

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