A splash-proof flange leveling machine

Abstract

The utility model discloses an anti-splash flange leveling machine, comprising a frame, a base fixedly installed in the frame, a rotating frame rotatably connected in the base, a plurality of placement slots arranged on the rotating frame, a driving slot arranged in the base at the placement slot on the left side of the rotating frame, two mounting frames plugged into the driving slot, motors fixedly installed in the two mounting frames, grinding discs fixedly installed on the output ends of the two motors, connecting frames fixedly installed on the sides of the two mounting frames away from each other, and a double-axis cylinder fixedly installed on the left side of the base. The anti-splash flange leveling machine can make the leveling process inside the base, avoid the debris generated during the processing from splashing and scalding the staff, thereby further improving the safety of the use of the equipment, and can level both sides of the flange at the same time, reducing the operation steps and time of flange processing, thereby further improving the processing efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of flange leveling machines, in particular to a splash-proof flange leveling machine. Background Art

[0002] After the flange blank is produced, there are a lot of burrs on the flange surface, which can easily affect the fit of the flange during subsequent installation. Therefore, a leveling machine is needed to level and deburr the flange.

[0003] After searching, the patent publication number CN211760330U discloses a flange leveling machine, including a base and two support columns, the two support columns are symmetrically fixed at the top of the base, the top of the support column is fixedly connected to a table, the center point of the lower side wall of the table is rotatably connected to a rotating shaft, the bottom end of the rotating shaft is fixedly connected to a U-shaped bottom plate, and the U-shaped bottom plate is fixedly connected to the table through a limiting structure. The utility model is different from the traditional method of leveling the flange blank with a punch head. The leveling machine can grind and level the surface of the flange blank with the help of a rotating grinding disc on a grinder to remove excess metal burrs. At the same time, the flange blank can be placed in the placement slot without the need for additional clamps to fix the flange blank, which saves the time of taking out the flange blank later and greatly improves the efficiency and quality of flange leveling.

[0004] However, this patent still has some shortcomings. In actual use, since the turntable of this patent is an open structure, a large amount of flying debris will be generated during the leveling process, which can easily scald the staff, and the safety of use is relatively low. In addition, this type of leveling machine can only level one side of the flange at a time. After each processing, the flange needs to be manually turned over and placed in, and the bottom surface of the flange needs to be leveled a second time. The overall operation steps are cumbersome and time-consuming, which can easily affect the processing efficiency.

[0005] For this purpose, we propose a splash-proof flange leveling machine. Utility Model Content

[0006] The utility model aims to provide a splash-proof flange leveling machine to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a splash-proof flange leveling machine comprises a frame, a base is fixedly installed in the frame, a rotating frame is rotatably connected in the base, a plurality of placement slots are arranged on the rotating frame, a driving slot is arranged in the base at the placement slot on the left side of the rotating frame, two mounting frames are plugged in the driving slot, motors are fixedly installed in the two mounting frames, grinding discs are fixedly installed on the output ends of the two motors, connecting frames are fixedly installed on the sides of the two mounting frames away from each other, a double-axis cylinder is fixedly installed on the left side of the base, and the two output ends of the double-axis cylinder are respectively fixedly installed on two connecting frames, a discharge trough is provided in the base at the lower part of the rotating frame, a grid plate is fixedly installed in the discharge trough, a draw box is slidably connected to the lower part of the grid plate in the discharge trough, and a negative pressure fan is fixedly installed at the corresponding discharge trough on the left side of the base.

[0008] Optionally, a toothed disc is fixedly mounted on the front end of the rotating frame, and a gear is meshedly connected to the bottom end of the toothed disc. This design is convenient for the use of the device.

[0009] Optionally, a bracket is fixedly installed at the front end of the base under the gear disc, a motor is fixedly installed in the bracket, and the output end of the motor is fixedly installed on the gear. The gear is driven to rotate by the motor, which is beneficial to the use of the device.

[0010] Optionally, the grid plate is tiltedly arranged in the discharge chute, and this design facilitates the sliding out of the flattened flange.

[0011] Optionally, a discharge port is provided at the top of the machine base, and a material taking port is provided at the right side of the machine base, so that the flange can be conveniently taken in and out through the discharge port and the material taking port.

[0012] Optionally, a filter is fixedly installed on the left side of the drawer box corresponding to the negative pressure fan outlet. This design is beneficial to the use of the device.

[0013] Optionally, a PLC controller is fixedly installed at the front end of the base located below the motor, and the PLC controller is used to facilitate the control of the device to work.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] Through the mutual cooperation of the machine base, rotating frame, motor, grinding disc, mounting frame, connecting frame, dual-axis cylinder, gear plate, gear and motor, the leveling process can be carried out inside the machine base, avoiding the splashing of debris generated during the processing and scalding the workers, thereby further improving the safety of the use of this equipment, and can perform leveling processing on both sides of the flange at the same time, reducing the operating steps and time of flange processing, thereby further improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of an anti-splash flange leveling machine of the utility model;

[0017] Figure 2 This is a cross-sectional view of an anti-splash flange leveling machine of the utility model;

[0018] Figure 3 It is a cross-sectional view of a driving groove in a splash-proof flange leveling machine of the utility model;

[0019] Figure 4 The utility model is a cross-sectional view of a toothed disc in a splash-proof flange leveling machine.

[0020] In the figure: 1. Frame; 2. Machine base; 3. PLC controller; 4. Drawer box; 5. Negative pressure fan; 6. Bracket; 7. Grid plate; 8. Discharge chute; 9. Material taking port; 10. Rotating frame; 11. Placement slot; 12. Discharge port; 13. Drive slot; 14. Motor; 15. Grinding disc; 16. Mounting frame; 17. Connecting frame; 18. Double-axis cylinder; 19. Toothed disc; 20. Gear; 21. Motor. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figures 1 to 4 The utility model provides a splash-proof flange leveling machine, including a frame 1, a base 2 is fixedly installed in the frame 1, a rotating frame 10 is rotatably connected in the base 2, a plurality of placement slots 11 are arranged on the rotating frame 10, a driving slot 13 is arranged in the base 2 at the placement slot 11 on the left side of the rotating frame 10, two mounting frames 16 are plugged into the driving slot 13, motors 14 are fixedly installed in the two mounting frames 16, grinding discs 15 are fixedly installed on the output ends of the two motors 14, connecting frames 17 are fixedly installed on the sides of the two mounting frames 16 away from each other, a double-axis cylinder 18 is fixedly installed on the left side of the base 2, and the two output ends of the double-axis cylinder 18 are respectively fixedly installed on the two connecting frames 17, a discharging trough 8 is arranged in the base 2 at the lower part of the rotating frame 10, a grid plate 7 is fixedly installed in the discharging trough 8, a draw box 4 is slidably connected to the lower part of the grid plate 7 in the discharging trough 8, and a negative pressure fan 5 is fixedly installed at the left side of the base 2 corresponding to the discharging trough 8.

[0023] A toothed disc 19 is fixedly installed at the front end of the rotating frame 10, and a gear 20 is meshed and connected at the bottom end of the toothed disc 19. This design is conducive to the use of the present device. A bracket 6 is fixedly installed at the front end of the base 2 at the lower part of the toothed disc 19, and a motor 21 is fixedly installed in the bracket 6. The output end of the motor 21 is fixedly installed on the gear 20. The gear 20 is driven to rotate by the motor 21, which is conducive to the use of the present device. The grid plate 7 is tilted in the discharge chute 8. This design facilitates the sliding out of the flattened flange. A discharge port 12 is provided at the top of the base 2, and a material taking port 9 is provided on the right side of the base 2. The discharge port 12 and the material taking port 9 are convenient for taking and placing the flange. A filter is fixedly installed at the left side of the draw box 4 corresponding to the negative pressure fan 5. This design is conducive to the use of the present device. A PLC controller 3 is fixedly installed at the front end of the base 2 at the lower part of the motor 21. The PLC controller 3 is convenient for controlling the present device to work.

[0024] Working principle: When in use, the flange to be leveled is put in from the discharge port 12, the flange slides into the placement slot 11, and the leveling switch is turned on. At this time, the motor 21 works to drive the gear 20 and the toothed disc 19 to rotate, and the toothed disc 19 drives the rotating frame 10 to rotate ninety degrees, so that the flange rotates into the driving slot 13. At this time, the two motors 14 drive the two grinding discs 15 to rotate, and at the same time, the output end of the double-axis cylinder 18 contracts, so that the two connecting frames 17 drive the two mounting frames 16 to slide toward each other, so that both sides of the flange can be leveled and polished at the same time. At this time, the staff can put other flanges to be leveled from the discharge port 12 into the empty placement slot 11. After the leveling process is completed, the motor 21 continues to work to drive The rotating frame 10 rotates ninety degrees, and when the placement groove 11 rotates to the discharge groove 8, the leveled flange and the debris generated by grinding quickly fall onto the mesh plate 7, and the flange rolls out from the material taking port 9, and the negative pressure fan 5 works to discharge the air in the discharge groove 8, so that the debris quickly passes through the mesh holes on the mesh plate 7 and falls into the draw box 4. This splash-proof flange leveling machine is easy to use. Through the above-mentioned components, the leveling process can be carried out inside the machine base 2, and the debris generated during the processing can be avoided from splashing and scalding the staff, thereby further improving the safety of the use of the equipment, and can level both sides of the flange at the same time, reducing the operating steps and time of flange processing, thereby further improving the processing efficiency.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A splash-proof flange leveling machine, characterized in that: The invention comprises a frame (1), a base (2) is fixedly installed in the frame (1), a rotating frame (10) is rotatably connected in the base (2), a plurality of placement slots (11) are arranged on the rotating frame (10), a driving slot (13) is arranged in the base (2) at the placement slot (11) on the left side of the rotating frame (10), two mounting frames (16) are inserted in the driving slot (13), a motor (14) is fixedly installed in each of the two mounting frames (16), a grinding disc (15) is fixedly installed on the output end of each of the two motors (14), and the two mounting frames (16) are connected to the drive slot (13). 16) are fixedly installed with a connecting frame (17) on the side away from each other, a double-axis cylinder (18) is fixedly installed on the left side of the machine base (2), and the two output ends of the double-axis cylinder (18) are respectively fixedly installed on the two connecting frames (17), a discharge trough (8) is arranged at the lower part of the rotating frame (10) in the machine base (2), a grid plate (7) is fixedly installed in the discharge trough (8), and a draw box (4) is slidably connected to the lower part of the grid plate (7) in the discharge trough (8), and a negative pressure fan (5) is fixedly installed on the left side of the machine base (2) corresponding to the discharge trough (8).

2. The splash-proof flange leveling machine according to claim 1, characterized in that: A toothed disc (19) is fixedly mounted on the front end of the rotating frame (10), and a gear (20) is meshedly connected to the bottom end of the toothed disc (19).

3. The splash-proof flange leveling machine according to claim 2, characterized in that: A bracket (6) is fixedly mounted on the front end of the machine base (2) located below the toothed disc (19), a motor (21) is fixedly mounted inside the bracket (6), and an output end of the motor (21) is fixedly mounted on a gear (20).

4. The splash-proof flange leveling machine according to claim 1, characterized in that: The grid plate (7) is arranged obliquely in the discharge chute (8).

5. The splash-proof flange leveling machine according to claim 1, characterized in that: A material discharge port (12) is provided at the top of the machine base (2), and a material taking port (9) is provided at the right side of the machine base (2).

6. The splash-proof flange leveling machine according to claim 1, characterized in that: A filter is fixedly installed on the left side of the drawer box (4) corresponding to the negative pressure fan (5).

7. The splash-proof flange leveling machine according to claim 3, characterized in that: A PLC controller (3) is fixedly mounted at the front end of the machine base (2) and located below the motor (21).

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