A communication optical cable rapid maintenance device
By integrating the cutting mechanism and hot melt mechanism into the hot melt installation slot in the communication optical cable rapid maintenance device, the time-consuming problem of optical cable maintenance in the prior art is solved, and the automatic operation of optical cable cutting and welding is realized, and maintenance efficiency and quality are improved.
Patent Information
- Application Number
- CN202421369298.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing rapid maintenance device for communication optical cables requires two-stage operation, which consumes a lot of time.
A communication optical cable rapid maintenance device with integrated cutting mechanism and hot melt mechanism in the hot melt installation slot is designed, and the optical cable cutting and welding work is completed through one device.
Automatic operation of optical cable cutting and welding is realized, greatly improving maintenance efficiency, reducing operation difficulty, and improving work quality.
Smart Images

Figure CN222719730U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical cable maintenance, in particular to a communication optical cable rapid maintenance device. Background Art
[0002] Communication optical cable is composed of a core and outer sheath made of several optical fibers. Compared with traditional symmetrical copper loops and coaxial copper loops, optical fiber is the most promising communication transmission medium at present. It is widely used in signal transmission in various departments such as telecommunications, electricity and broadcasting, and will gradually become the main body of future communication networks.
[0003] Existing communication optical cable rapid maintenance devices are generally composed of a combination of a fusion splicer and a cutter. Maintenance personnel first need to use a cutter to cut off the damaged optical cable section. Subsequently, these cut optical cable segments need to be carefully placed inside the fusion splicer for precise fusion splicing operations, which requires maintenance personnel to operate carefully and consumes a certain amount of time. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a communication optical cable rapid maintenance device to solve the technical problem of time-consuming two-stage operation.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a communication optical cable rapid maintenance device, including a hot melt machine, a mounting groove is provided on the top of the hot melt machine, a cutting mechanism is provided on one side of the mounting groove, a hot melt mechanism is provided on the other side of the mounting groove, a connecting mechanism is provided between the hot melt mechanism and the cutting mechanism, a first upper cover is rotatably connected to one side of the hot melt mechanism, and a second upper cover is rotatably connected to one side of the cutting mechanism.
[0006] By adopting the above technical solution, by integrating the cutting mechanism and the hot melt mechanism in the installation groove of the hot melt machine, the communication optical cable rapid maintenance device can complete the cutting and welding of the optical cable on one device, avoiding the tediousness of using multiple devices in the traditional method and improving the efficiency of optical cable maintenance.
[0007] Furthermore, the connecting mechanism includes a lead screw, a sliding frame is threadedly connected to the lead screw, a synchronous belt is sleeved on the outer side of the sliding frame, and a mounting block 2 is fixedly connected to the synchronous belt.
[0008] By adopting the above technical solution, through the threaded connection between the lead screw and the sliding frame, the connecting mechanism can realize the precise movement of the sliding frame on the lead screw, which not only provides a stable moving platform but also ensures the accuracy and stability of the optical cable during the transmission process.
[0009] Furthermore, one end of the sliding frame is fixedly connected to a first motor, and an output end of the first motor is fixedly connected to a synchronous pulley.
[0010] By adopting the above technical solution, by fixing the first motor at one end of the sliding frame, a power source is provided for the movement of the connecting mechanism. The first motor can drive the synchronous pulley to rotate, thereby realizing the precise movement of the synchronous belt and the second mounting block.
[0011] Furthermore, a polished rod is slidably connected inside the sliding frame, and one end of the polished rod is fixedly connected to the mounting groove.
[0012] By adopting the above technical solution, the light rod is slidably connected inside the sliding frame, which provides a stable guide for the movement of the sliding frame. The presence of the light rod ensures that the sliding frame always maintains the correct trajectory during the movement and prevents deviation or distortion.
[0013] Furthermore, one end of the lead screw is fixedly connected to a second motor.
[0014] By adopting the above technical solution, a second motor is fixedly connected to one end of the lead screw, which provides power for the rotation of the lead screw. The second motor can drive the lead screw to rotate accurately, thereby controlling the position of the sliding frame on the lead screw.
[0015] Furthermore, the hot melt mechanism includes a positioning frame, a first inclined surface is provided on one side of the positioning frame, and a first discharge needle and a second discharge needle are respectively provided on both sides of the positioning frame.
[0016] By adopting the above technical solution and setting the positioning frame, the technical solution provides stable support and positioning for the optical cable, ensuring that the optical cable will not move or deviate during the welding process, thereby ensuring the accuracy of the welding.
[0017] Furthermore, a second inclined surface is provided on one side of the second discharge needle.
[0018] By adopting the above technical solution and setting a second inclined plane, the technical solution helps to guide the optical cable into the hot melt mechanism more smoothly. The second inclined plane cooperates with the first inclined plane to form a progressive guiding channel, so that the optical cable can be easily and accurately introduced into the positioning frame.
[0019] Furthermore, the cutting mechanism includes a mounting block 1, a cutting knife is fixedly connected to the top of the mounting block 1, a control rod is fixedly connected to one side of the cutting knife, and the mounting block 1 is slidably connected to the hot melt machine.
[0020] By adopting the above technical solution, the cutting knife is fixedly connected to the top of the mounting block 1, thereby ensuring the stability and reliability of the cutting knife, so that the cutting knife can effectively cut the optical cable.
[0021] Furthermore, a mortgage block is provided on one side of the mounting block 1, and a receiving groove is provided on the mortgage block.
[0022] By adopting the above technical solution, by setting a mortgage block, this technical solution provides a stable supporting point for the optical cable. During the cutting process, the mortgage block can fix the optical cable to prevent it from moving or shaking, thereby ensuring the accuracy and stability of the cutting.
[0023] Furthermore, a slot is provided on the top of the first mounting block, and the slot is engaged with the cutting knife.
[0024] By adopting the above technical solution, a slot is opened on the top of the mounting block 1 and engaged with the cutting knife, so that the cutting knife can be stably installed. The slot provides a precise positioning for the cutting knife to ensure that it will not shift or loosen during use.
[0025] In summary, the utility model mainly has the following beneficial effects:
[0026] 1. The utility model realizes the automatic operation of cutting and welding the optical cable by setting a hot melt machine, an installation groove, a cutting mechanism, a hot melt mechanism and a connecting mechanism. By using the above components, the utility model greatly improves the maintenance efficiency. The ingenious design of the hot melt machine, the installation groove, the cutting mechanism, the hot melt mechanism and the connecting mechanism ensures the accuracy, stability and convenience of the optical cable maintenance, reduces the difficulty of operation and improves the work quality.
[0027] 2. The utility model can automatically drive the synchronous belt to move by setting a connecting mechanism, thereby driving the second mounting block and the optical cable thereon to move toward the direction of the hot melt mechanism, thereby improving the efficiency and accuracy of optical cable transmission. The second motor drives the lead screw to move, driving the sliding frame to slide to one side, coordinating with the action of the first motor, ensuring that the optical cable can smoothly pass through the second inclined surface and the first inclined surface and enter the positioning frame, which not only enhances the stability and accuracy of transmission, but also further improves the automation level of optical cable maintenance, thereby reducing the complexity and labor intensity of manual operation;
[0028] 3. The utility model provides a convenient installation and disassembly method for the cutting knife by setting a card slot. The design of the card slot allows the cutting knife to be easily inserted or removed, thereby realizing the rapid adjustment and replacement of the cutting knife. By conveniently replacing the worn knife, the flexibility and applicability of the equipment are enhanced, so that it can adapt to the cutting needs of optical cables of different specifications or types. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0030] Figure 2 It is a three-dimensional structural schematic diagram of the utility model from the rear;
[0031] Figure 3 It is a schematic diagram of the cutaway structure of the first upper cover and the second upper cover of the utility model;
[0032] Figure 4 It is a schematic diagram of the three-dimensional structure of the second embodiment of the utility model.
[0033] In the figure: 1. hot melt machine; 2. mounting groove; 3. cutting mechanism; 301. mounting block one; 302. cutting knife; 303. control rod; 304. mortgage block; 305. accommodating groove; 4. hot melt mechanism; 401. positioning frame; 402. first discharge needle; 403. second discharge needle; 404. first inclined plane; 405. second inclined plane; 5. connecting mechanism; 501. lead screw; 502. sliding frame; 503. synchronous belt; 504. first motor; 505. synchronous pulley; 506. light rod; 507. second motor; 508. mounting block two; 6. first upper cover; 7. second upper cover; 8. card slot. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0035] The following describes an embodiment of the utility model based on its overall structure.
[0036] Embodiment 1:
[0037] A communication optical cable rapid maintenance device, such as Figure 1-Figure 4 As shown, it includes a hot melt machine 1, and a mounting groove 2 is opened on the top of the hot melt machine 1. A cutting mechanism 3 is arranged on one side of the interior of the mounting groove 2, and a hot melt mechanism 4 is arranged on the other side of the interior of the mounting groove 2. A connecting mechanism 5 is arranged between the hot melt mechanism 4 and the cutting mechanism 3. One side of the hot melt mechanism 4 is rotatably connected to a first upper cover 6, and one side of the cutting mechanism 3 is rotatably connected to a second upper cover 7. By integrating the cutting mechanism 3 and the hot melt mechanism 4 in the mounting groove 2 of the hot melt machine 1, the communication optical cable rapid maintenance device realizes the cutting and welding of the optical cable on one device, avoiding the tediousness of using multiple devices in the traditional method, and improving the efficiency of optical cable maintenance. At the same time, the design of the connecting mechanism 5 makes the optical cable smoother in the process of being transmitted from the cutting mechanism 3 to the hot melt mechanism 4, ensuring the precise docking of the optical cable, and the rotating connection method of the first upper cover 6 and the second upper cover 7 not only assists the cutting and welding operations, but also protects the internal mechanism to a certain extent, thereby enhancing the safety and durability of the equipment.
[0038] See also Figure 1 , Figure 2 and Figure 3 The connecting mechanism 5 includes a lead screw 501, on which a sliding frame 502 is threadedly connected, a synchronous belt 503 is sleeved on the outer side of the sliding frame 502, and a mounting block 2 508 is fixedly connected to the synchronous belt 503. Through the threaded connection between the lead screw 501 and the sliding frame 502, the connecting mechanism 5 can realize the precise movement of the sliding frame 502 on the lead screw 501, which not only provides a stable moving platform, but also ensures the accuracy and stability of the optical cable during the transmission process. At the same time, by sleeved with a synchronous belt 503 on the outer side of the sliding frame 502 and fixing the mounting block 2 508 on the synchronous belt 503, the position of the mounting block 2 508 and the optical cable fixed thereon can be conveniently controlled by the movement of the synchronous belt 503, which simplifies the transmission process of the optical cable, enables the optical cable to be quickly transmitted from the cutting mechanism 3 to the hot melt mechanism 4, and further improves the maintenance efficiency.
[0039] See also Figure 1 , Figure 2 and Figure 3 A first motor 504 is fixedly connected to one end of the sliding frame 502, and a synchronous pulley 505 is fixedly connected to the output end of the first motor 504. By fixing the first motor 504 at one end of the sliding frame 502, a power source is provided for the movement of the connecting mechanism 5. The first motor 504 can drive the synchronous pulley 505 to rotate, thereby realizing the precise movement of the synchronous belt 503 and the mounting block 2 508. At the same time, due to the fixed connection between the first motor 504 and the synchronous pulley 505, the stable transmission of power is ensured, the energy loss is reduced, and the mechanical efficiency of the entire device is improved.
[0040] See also Figure 1 , Figure 2 and Figure 3 The sliding frame 502 is internally slidably connected with a light rod 506, and one end of the light rod 506 is fixedly connected to the mounting groove 2. By slidingly connecting the light rod 506 inside the sliding frame 502, this technical solution provides a stable guide for the movement of the sliding frame 502. The existence of the light rod 506 ensures that the sliding frame 502 always maintains the correct trajectory during the movement, preventing deviation or distortion. At the same time, one end of the light rod 506 is fixedly connected to the mounting groove 2, which enhances the stability of the entire structure and helps to improve the accuracy of optical cable transmission, thereby ensuring the quality of maintenance work.
[0041] See also Figure 1 , Figure 2 and Figure 3One end of the lead screw 501 is fixedly connected to a second motor 507. Through the second motor 507 fixedly connected to one end of the lead screw 501, this technical solution provides power for the rotation of the lead screw 501. The second motor 507 can drive the lead screw 501 to rotate precisely, thereby controlling the position of the sliding frame 502 on the lead screw 501. At the same time, due to the use of motor drive, this design improves the degree of automation of the equipment and reduces the complexity and labor intensity of manual operation.
[0042] See also Figure 1 , Figure 2 and Figure 3 The hot melt mechanism 4 includes a positioning frame 401, a first inclined surface 404 is provided on one side of the positioning frame 401, and a first discharge needle 402 and a second discharge needle 403 are respectively provided on both sides of the positioning frame 401. Through the setting of the positioning frame 401, this technical solution provides stable support and positioning for the optical cable, ensuring that the optical cable will not move or deflect during the welding process, thereby ensuring the accuracy of welding. At the same time, the design of the first inclined surface 404 enables the optical cable to smoothly enter the positioning frame 401, reducing the difficulty of operation, and the setting of the first discharge needle 402 and the second discharge needle 403 is the key to achieving optical cable welding. They can generate high temperature to melt the ends of the two optical cables, thereby achieving welding.
[0043] See also Figure 1 , Figure 2 and Figure 3 A second inclined surface 405 is provided on one side of the second discharge needle 403. By providing the second inclined surface 405, this technical solution helps to guide the optical cable into the hot melt mechanism 4 more smoothly. The second inclined surface 405 cooperates with the first inclined surface 404 to form a progressive guiding channel, so that the optical cable can be easily and accurately introduced into the positioning frame 401. At the same time, by optimizing the angle and shape of the inclined surface, the friction and resistance of the optical cable when entering the welding position can be further reduced, thereby reducing the difficulty of operation and improving the maintenance efficiency.
[0044] See also Figure 1 , Figure 2 and Figure 3 The cutting mechanism 3 includes a mounting block 301, a cutting knife 302 is fixedly connected to the top of the mounting block 301, a control rod 303 is fixedly connected to one side of the cutting knife 302, and the mounting block 301 is slidably connected to the hot melt machine 1. By fixing the cutting knife 302 to the top of the mounting block 301, the stability and reliability of the cutting knife 302 are ensured, so that the optical cable can be effectively cut. At the same time, the setting of the control rod 303 enables the operator to easily control the movement of the cutting knife 302, thereby achieving accurate cutting of the optical cable. The sliding connection between the mounting block 301 and the hot melt machine 1 not only ensures the flexibility of the cutting mechanism 3, but also makes the cutting process smoother and improves the cutting efficiency.
[0045] See also Figure 1 , Figure 2 and Figure 3 A mortgage block 304 is provided on one side of the mounting block 301, and a receiving groove 305 is opened on the mortgage block 304. By setting the mortgage block 304, this technical solution provides a stable supporting point for the optical cable. During the cutting process, the mortgage block 304 can fix the optical cable to prevent it from moving or shaking, thereby ensuring the accuracy and stability of the cutting. At the same time, the design of the receiving groove 305 further enhances the stability of the optical cable. The receiving groove 305 can fit the shape of the optical cable tightly, so that it will not deviate or roll during the cutting process.
[0046] The implementation principle of the utility model is as follows: first, the two optical cables after the breakage are respectively inserted into the interior of the mirror-image mounting block 2 508, so that one end of the optical cable is inserted into the accommodating groove 305 of the mortgage block 304 on the cutting mechanism 3, and then the second upper cover 7 is closed, so that the second upper cover 7 can cooperate with the mortgage block 304 to clamp the optical cable, and then the control rod 303 is pulled to drive the mounting block 1 301 and the cutting belt 302 thereon to cut the optical cable, and then the first motor 504 is started, and the first motor 504 drives the synchronous belt 503 to move through the synchronous pulley 505, so that the mounting block 2 508 moves toward the direction of the hot melt mechanism 4, and at the same time, the second motor 507 drives the lead screw 501 to move, driving the sliding frame 502 to slide to one side, so that the optical cable passes through the second inclined surface 405 and the first inclined surface 404 and enters the positioning frame 401, and then the first discharge needle 402 and the second discharge needle 403 discharge to weld the two optical cables, thereby realizing the automatic operation of cutting and welding.
[0047] Embodiment 2:
[0048] See also Figure 4 A card slot 8 is provided at the top of the mounting block 301, and the card slot 8 is engaged with the cutting knife 302. By providing the card slot 8 at the top of the mounting block 301 and engaging with the cutting knife 302, the stable installation of the cutting knife 302 is achieved. The card slot 8 provides a precise positioning for the cutting knife 302 to ensure that it will not shift or loosen during use. At the same time, the engaging design also simplifies the installation and disassembly process, allowing the operator to replace or maintain the tool more conveniently and quickly.
[0049] The implementation principle of the utility model is as follows: firstly, the card slot 8 replaces the above-mentioned fixed connection mode, so that the cutting knife 302 can be quickly adjusted and replaced, thereby increasing the service life of the equipment.
[0050] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0051] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A communication optical cable rapid maintenance device, characterized in that: The invention comprises a hot melt machine (1), wherein a mounting groove (2) is provided on the top of the hot melt machine (1), a cutting mechanism (3) is provided on one side of the interior of the mounting groove (2), a hot melt mechanism (4) is provided on the other side of the interior of the mounting groove (2), a connecting mechanism (5) is provided between the hot melt mechanism (4) and the cutting mechanism (3), a first upper cover (6) is rotatably connected to one side of the hot melt mechanism (4), and a second upper cover (7) is rotatably connected to one side of the cutting mechanism (3).
2. The communication optical cable rapid maintenance device according to claim 1 is characterized in that: The connecting mechanism (5) comprises a lead screw (501), a sliding frame (502) is threadedly connected to the lead screw (501), a synchronous belt (503) is sleeved on the outer side of the sliding frame (502), and a second mounting block (508) is fixedly connected to the synchronous belt (503).
3. The communication optical cable rapid maintenance device according to claim 2 is characterized in that: One end of the sliding frame (502) is fixedly connected to a first motor (504), and an output end of the first motor (504) is fixedly connected to a synchronous pulley (505).
4. The communication optical cable rapid maintenance device according to claim 3 is characterized in that: A polished rod (506) is slidably connected inside the sliding frame (502), and one end of the polished rod (506) is fixedly connected to the mounting groove (2).
5. The communication optical cable rapid maintenance device according to claim 2 is characterized in that: One end of the lead screw (501) is fixedly connected to a second motor (507).
6. The communication optical cable rapid maintenance device according to claim 5, characterized in that: The hot melt mechanism (4) comprises a positioning frame (401), one side of the positioning frame (401) is provided with a first inclined surface (404), and the two sides of the positioning frame (401) are respectively provided with a first discharge needle (402) and a second discharge needle (403).
7. The communication optical cable rapid maintenance device according to claim 6, characterized in that: A second inclined surface (405) is provided on one side of the second discharge needle (403).
8. The communication optical cable rapid maintenance device according to claim 1, characterized in that: The cutting mechanism (3) comprises a mounting block (301), a cutting knife (302) being fixedly connected to the top of the mounting block (301), a control rod (303) being fixedly connected to one side of the cutting knife (302), and the mounting block (301) being slidably connected to the hot melt machine (1).
9. The communication optical cable rapid maintenance device according to claim 8, characterized in that: A mortgage block (304) is provided on one side of the installation block 1 (301), and a receiving groove (305) is provided on the mortgage block (304).
10. The communication optical cable rapid maintenance device according to claim 8, characterized in that: A slot (8) is provided on the top of the first mounting block (301), and the slot (8) is engaged with the cutting knife (302).