A sewage separation device for fine sand recovery

By setting the protective inner liner to be combined by a plurality of inner liner and setting a steel ball support ring between it and the inner wall of the cyclone, it rotates during the cyclone, which solves the problem that the protective cylinder in the prior art is difficult to effectively reduce wear, and extends the maintenance cycle of the cyclone.

CN222724565UActive Publication Date: 2025-04-08ZHEJIANG JIAOTOU YONGXIN MINING CO LTD

Patent Information

Application Number
CN202421402038.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-08
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing hydraulic cyclone that reduces the impact force is difficult to effectively reduce the wear level by installing a protective cartridge on the inside of the cylinder, resulting in a short maintenance period of the cyclone.

Method used

A protective inner liner is adopted that combines the first inner liner, the second inner liner and the third inner liner, and a support ring composed of a plurality of steel balls is arranged between it and the inner wall of the swirling cylinder, so that the protective inner liner rotates during the swirling process to reduce wear.

Benefits of technology

By protecting the rotation of the inner liner, the media can prevent wear of its inner wall, extend the maintenance cycle of the cyclone and increase the service life.

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Abstract

The present application provides a sewage separation device for fine sand recovery, which relates to the technical field of fine sand sewage separation, and comprises a cyclone cylinder and a protective liner. The cyclone cylinder comprises an upper vertebral body, a middle vertebral body, a lower vertebral body and a straight cylinder. The top of the upper vertebral body is assembled and connected with a vortex body, the outer wall of the top of the vortex body is integrally formed with a feed pipe, the top of the vortex body is assembled and connected with an overflow pipe, the bottom of the straight cylinder is assembled and connected with a splash shield, and a support ring is arranged between the outer wall of the protective liner and the inner wall of the cyclone cylinder, and the support ring is composed of a plurality of steel balls. The technical key points are as follows: by arranging corresponding support rings at different heights between the cyclone cylinder and the protective liner, and the support ring is composed of a plurality of steel balls, when the material enters the interior of the vortex body through the feed pipe to generate a vortex and moves to the bottom, the friction force drives the protective liner to rotate inside the cyclone cylinder, which can avoid the medium from wearing the inner wall of the protective liner, so as to extend the maintenance cycle of the long cyclone and increase the service life.
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Description

Technical Field

[0001] The utility model relates to the technical field of fine sand sewage separation, in particular to a sewage separation device for fine sand recovery. Background Art

[0002] Fluid cyclone is an important equipment for separating two-phase or multi-phase mixtures such as liquid-liquid, liquid-solid, liquid-gas, etc. with a certain density difference. When the two-phase mixed liquid to be separated enters the cyclone tangentially from the periphery of the cyclone at a certain pressure, a strong three-dimensional elliptical strong rotation shear turbulent motion is generated. Due to the difference in particle size between coarse particles and fine particles, they are subjected to different centrifugal forces, centripetal buoyancy, fluid drag, etc., and are subjected to centrifugal sedimentation. Most of the coarse particles are discharged through the bottom flow port of the cyclone, while most of the fine particles are discharged from the overflow pipe, thereby achieving the purpose of separation and classification.

[0003] Patent document with publication number CN220238909U discloses a hydraulic cyclone for reducing impact force. The cylinder is fixed in a suitable position, and mortar is introduced into the cylinder through a feed pipe at a certain pressure. The mortar is blocked by a baffle, which can reduce its flow range. At the same time, the spring is compressed, which can reduce the impact force of the mortar on the cylinder. The mortar flows in the space formed by the outer side of the guide plate and the cylinder, and can quickly form a vortex flow toward the lower end of the cylinder.

[0004] During the flow of external vortex flow, the mortar is in direct contact with the protective tube. The impact force of the mortar on the protective tube is absorbed by the buffer pad, thereby reducing the impact on the tube body. The protective tube can also prevent the mortar from directly wearing the tube body. When the protective tube is severely worn, it is only necessary to remove the bolts and replace the protective tube without replacing the entire tube body, thus saving costs.

[0005] After the inner vortex flows upward and enters the overflow pipe, the impact force is also reduced under the action of the baffle and the spring, thereby reducing the impact on the bending part of the overflow pipe, which is beneficial to increasing the service life of the overflow pipe.

[0006] However, in the process of implementing the above technical solution, it is found that the above technical solution has the following technical problems:

[0007] The existing hydrocyclone for reducing impact force has a protective tube arranged inside the cylinder, and the mortar exerts impact on the inner wall of the protective tube to protect the entire cylinder. However, the protective tube is fixed and a buffer pad is arranged between the protective tube and the cylinder. In actual application, the protective tube can only replace the cylinder to be worn, and it is difficult to reduce the degree of wear and tear to extend the maintenance period of the cyclone. Utility Model Content

[0008] In order to overcome the existing hydrocyclone that reduces impact force, the protective cylinder is fixed, and a buffer pad is arranged between the protective cylinder and the cylinder body to protect the cylinder body. In actual application, the protective cylinder can only replace the cylinder body to be worn, and it is difficult to reduce the degree of wear and tear to extend the maintenance period of the cyclone. The embodiment of the present application provides a sewage separation device for fine sand recovery. By setting the protective inner liner to be used in combination with a first inner liner, a second inner liner and a third inner liner, a plurality of support rings composed of steel balls are correspondingly arranged between the first inner liner and the upper vertebral body, the second inner liner and the middle vertebral body, and the third inner liner and the lower vertebral body. When the material enters the interior of the vortex body through the feed pipe, a vortex is generated and moves to the bottom, the friction force drives the protective inner liner to rotate inside the cyclone. In the process of fine sand settling and sewage overflowing from the top of the overflow pipe, the medium can be prevented from wearing the inner wall of the protective inner liner, so as to extend the maintenance period of the cyclone and increase the service life.

[0009] The technical solution adopted by the embodiment of the present application to solve the technical problem is:

[0010] A sewage separation device for fine sand recovery comprises a cyclone and a protective liner, wherein the protective liner is arranged on the inner side of the cyclone, the cyclone comprises an upper vertebra, the bottom of the upper vertebra is assembledly connected with a middle vertebra, the bottom of the middle vertebra is assembledly connected with a lower vertebra, the bottom of the lower vertebra is assembledly connected with a straight cylinder, the top of the upper vertebra is assembledly connected with a vortex body, the outer wall of the top of the vortex body is integrally formed with a feed pipe, the top of the vortex body is assembledly connected with an overflow pipe, the bottom of the straight cylinder is assembledly connected with a splash shield, a support ring is arranged between the outer wall of the protective liner and the inner wall of the cyclone, the support ring is composed of a plurality of steel balls, and the protective liner is rotatably connected to the inside of the cyclone.

[0011] In one possible implementation, the top inner walls and bottom inner walls of the upper vertebral body, the middle vertebral body and the lower vertebral body are all processed with receiving annular grooves, and the processing depths of the receiving annular grooves on the inner walls of the upper vertebral body, the middle vertebral body and the lower vertebral body are the same, and the support ring composed of multiple steel balls is received inside the limit ring.

[0012] In a possible implementation, the protective liner includes a first liner, a second liner and a third liner, wherein the first liner is adapted to be connected inside the upper vertebral body, the second liner is adapted to be connected inside the middle vertebral body, and the third liner is adapted to be connected inside the lower vertebral body.

[0013] In a possible implementation, the receiving ring groove is oriented perpendicular to the outer wall of the protective liner and the inner wall of the cyclone tube, and the support ring composed of a plurality of steel balls is supported on the outer wall of the protective liner.

[0014] In a possible implementation, the bottom ends of the first inner liner and the second inner liner are both processed with multiple positioning rods, and the multiple positioning rods are evenly spaced around the axis of the protective inner liner. The multiple positioning rods on the first inner liner are inserted into the top of the second inner liner, and the multiple positioning rods on the second inner liner are inserted into the top of the third inner liner.

[0015] In one possible implementation, the top outer walls of the first inner liner, the second inner liner and the third inner liner are all processed with limiting rings, the support ring located at the top inner wall of the upper vertebral body is supported on the bottom surface of the limiting ring on the first inner liner, the support ring located at the top inner wall of the middle vertebral body is supported on the bottom surface of the limiting ring on the second inner liner, and the support ring located at the top inner wall of the lower vertebral body is supported on the bottom surface of the limiting ring on the third inner liner.

[0016] In summary, the present invention includes at least one of the following beneficial technical effects:

[0017] 1. The protective liner is configured to be used in combination of the first liner, the second liner and the third liner, and a plurality of support rings consisting of steel balls are correspondingly arranged between the first liner and the upper vertebral body, the second liner and the middle vertebral body, and the third liner and the lower vertebral body. When the material enters the vortex body through the feed pipe, generates a vortex and moves to the bottom, the friction force drives the protective liner to rotate inside the cyclone. In the process of fine sand settling and sewage overflowing from the top of the overflow pipe, the medium can be prevented from wearing the inner wall of the protective liner, thereby extending the maintenance period of the long cyclone and increasing the service life.

[0018] 2. By processing the storage ring grooves inclined toward the top on the top and bottom inner walls of the upper vertebral body, the middle vertebral body and the lower vertebral body, when the support ring is installed inside the storage ring groove, it can be prevented from falling out of the storage ring groove, so that the assembly of the cyclone tube and the protective liner is convenient. The cyclone tube is assembled at the same time as the protective liner is assembled, and finally the first liner, the second liner and the third liner are assembled inside the cyclone tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is an exploded view of the utility model;

[0021] Figure 3 It is a cross-sectional view of the cyclone drum of the utility model;

[0022] Figure 4 For this utility model Figure 3 The enlarged schematic diagram of the middle A part;

[0023] Figure 5This is a schematic diagram of the internal structure of the cyclone tube of the utility model;

[0024] Figure 6 This is a schematic diagram of the structure of the diagonal bracing member of the utility model.

[0025] Figure numerals: 1, overflow pipe; 2, vortex body; 3, feed pipe; 4, cyclone tube; 401, upper vertebral body; 402, middle vertebral body; 403, lower vertebral body; 404, straight cylinder; 5, splash cover; 6, protective liner; 601, first liner; 602, second liner; 603, third liner; 7, support ring; 8, limit ring; 9, storage ring groove; 10, positioning rod. DETAILED DESCRIPTION

[0026] The technical solution in the embodiment of the present application is to solve the problems of the above-mentioned background technology, and the overall idea is as follows:

[0027] Embodiment 1:

[0028] This embodiment introduces a specific structure of a wastewater separation device for fine sand recovery. Figure 1-Figure 6 As shown, it includes a cyclone tube 4 and a protective liner 6 arranged on the inner side of the cyclone tube 4, the protective liner 6, the cyclone tube 4 includes an upper cone 401, the bottom of the upper cone 401 is assembled and connected with a middle cone 402, the bottom of the middle cone 402 is assembled and connected with a lower cone 403, the bottom of the lower cone 403 is assembled and connected with a straight cylinder 404, the top of the upper cone 401 is assembled and connected with a vortex body 2, the outer wall of the top of the vortex body 2 is integrally formed with a feed pipe 3, the top of the vortex body 2 is assembled and connected with an overflow pipe 1, the bottom of the straight cylinder 404 is assembled and connected with a splash shield 5, and a support ring 7 is arranged between the outer wall of the protective liner 6 and the inner wall of the cyclone tube 4;

[0029] The support ring 7 is composed of a plurality of steel balls. By supporting the plurality of steel balls between the inner wall of the cyclone tube 4 and the outer wall of the protective liner 6, the protective liner 6 can be supported to be rotatably connected to the inside of the cyclone tube 4. When the material enters the inside of the vortex body 2 through the feed pipe 3, generates a cyclone and moves to the bottom, the friction force drives the protective liner 6 to rotate inside the cyclone tube 4. In the process of fine sand settling and sewage overflowing from the top of the overflow pipe 1, the medium can be prevented from wearing the inner wall of the protective liner 6, and the inertia of the protective liner 6 during rotation can be used to assist the separation of sewage and fine sand.

[0030] Secondly, in order to facilitate the installation of the support ring 7 composed of multiple steel balls to the inner side of the cyclone tube 4, as shown in FIG. Figure 5 As shown, the top inner wall and the bottom inner wall of the upper vertebral body 401, the middle vertebral body 402 and the lower vertebral body 403 are processed with a receiving ring groove 9, and the support ring 7 is received inside the limiting ring 8 to prevent the support ring 7 from sliding up and down between the outer wall of the protective liner 6 and the inner wall of the cyclone tube 4;

[0031] At the same time, the processing depth of the receiving ring groove 9 at the inner wall of the upper vertebral body 401, the middle vertebral body 402 and the lower vertebral body 403 is controlled to ensure that the depth of each receiving ring groove 9 is the same. During the installation of the support ring 7, the support ring 7 can be stably supported on the outer wall of the protective liner 6 to prevent the protective liner 6 from shaking inside the cyclone 4;

[0032] Furthermore, in order to prevent the support ring 7 from being separated from the inside of the receiving ring groove 9 after being installed therein, which would cause inconvenience to the installation of the protective liner 6, the receiving ring groove 9 is oriented in a manner perpendicular to the outer wall of the protective liner 6 and the inner wall of the cyclone tube 4, so that the support ring 7 is tilted toward the top as a whole. In the process of installing the support ring 7, the support ring 7 can be prevented from falling from the inside of the receiving ring groove 9.

[0033] like Figure 2 As shown, the protective liner 6 includes a first liner 601, a second liner 602 and a third liner 603, and the bottom ends of the first liner 601 and the second liner 602 are processed with a plurality of positioning rods 10;

[0034] The first inner liner 601 is adapted to be connected to the interior of the upper vertebral body 401, the second inner liner 602 is adapted to be connected to the interior of the middle vertebral body 402, and the third inner liner 603 is adapted to be connected to the interior of the lower vertebral body 403;

[0035] Secondly, by making multiple positioning rods 10 equally spaced around the axis of the protective inner liner 6, when multiple positioning rods 10 on the first inner liner 601 are plugged into the top of the second inner liner 602, and multiple positioning rods 10 on the second inner liner 602 are plugged into the top of the third inner liner 603, the first inner liner 601, the second inner liner 602 or the third inner liner 603 can be independently rotated to align the positioning rods 10 with the installation position, and finally the installation work is completed;

[0036] In some examples, the top outer walls of the first inner liner 601 , the second inner liner 602 , and the third inner liner 603 are all processed with a limiting ring 8 ;

[0037] Among them, by making the support ring 7 located at the top inner wall of the upper vertebral body 401 supported on the bottom surface of the limiting ring 8 on the first inner liner 601, the support ring 7 located at the top inner wall of the middle vertebral body 402 supported on the bottom surface of the limiting ring 8 on the second inner liner 602, and the support ring 7 located at the top inner wall of the lower vertebral body 403 supported on the bottom surface of the limiting ring 8 on the third inner liner 603, the protective inner liner 6 can be suspended as a whole inside the cyclone tube 4.

[0038] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A wastewater separation device for fine sand recovery, characterized in that: include: Cyclone tube (4); A protective liner (6) disposed on the inner side of the cyclone tube (4); The cyclone (4) comprises an upper vertebral body (401), the bottom of the upper vertebral body (401) is assembled and connected to a middle vertebral body (402), the bottom of the middle vertebral body (402) is assembled and connected to a lower vertebral body (403), the bottom of the lower vertebral body (403) is assembled and connected to a straight cylinder (404), the top of the upper vertebral body (401) is assembled and connected to a vortex body (2), the outer wall of the top of the vortex body (2) is integrally formed with a feed pipe (3), the top of the vortex body (2) is assembled and connected to an overflow pipe (1), and the bottom of the straight cylinder (404) is assembled and connected to a splash guard (5); A support ring (7) is provided between the outer wall of the protective liner (6) and the inner wall of the cyclone tube (4), wherein the support ring (7) is composed of a plurality of steel balls, and the protective liner (6) is rotatably connected to the interior of the cyclone tube (4).

2. A wastewater separation device for fine sand recovery as claimed in claim 1, characterized in that: The top inner wall and the bottom inner wall of the upper vertebral body (401), the middle vertebral body (402) and the lower vertebral body (403) are all processed with a receiving annular groove (9), and the processing depth of the receiving annular groove (9) on the inner wall of the upper vertebral body (401), the middle vertebral body (402) and the lower vertebral body (403) is the same. The support ring (7) composed of a plurality of steel balls is received inside the limiting ring (8).

3. A wastewater separation device for fine sand recovery as claimed in claim 2, characterized in that: The protective liner (6) comprises a first liner (601), a second liner (602) and a third liner (603), wherein the first liner (601) is adapted to be connected to the interior of the upper vertebral body (401), the second liner (602) is adapted to be connected to the interior of the middle vertebral body (402), and the third liner (603) is adapted to be connected to the interior of the lower vertebral body (403).

4. A wastewater separation device for fine sand recovery as claimed in claim 3, characterized in that: The receiving ring groove (9) is oriented perpendicular to the outer wall of the protective inner liner (6) and the inner wall of the cyclone cylinder (4), and the support ring (7) composed of a plurality of steel balls is supported on the outer wall of the protective inner liner (6).

5. A wastewater separation device for fine sand recovery as claimed in claim 3, characterized in that: The bottom ends of the first inner liner (601) and the second inner liner (602) are both processed with multiple positioning rods (10), and the multiple positioning rods (10) are evenly spaced around the axis of the protective inner liner (6). The multiple positioning rods (10) on the first inner liner (601) are plugged into the top of the second inner liner (602), and the multiple positioning rods (10) on the second inner liner (602) are plugged into the top of the third inner liner (603).

6. A wastewater separation device for fine sand recovery as claimed in claim 3, characterized in that: Limiting rings (8) are processed on the top outer walls of the first inner liner (601), the second inner liner (602) and the third inner liner (603); the supporting ring (7) located on the top inner wall of the upper vertebral body (401) is supported on the bottom surface of the limiting ring (8) on the first inner liner (601); the supporting ring (7) located on the top inner wall of the middle vertebral body (402) is supported on the bottom surface of the limiting ring (8) on the second inner liner (602); and the supporting ring (7) located on the top inner wall of the lower vertebral body (403) is supported on the bottom surface of the limiting ring (8) on the third inner liner (603).

Citation Information

Patent Citations

  • Hydraulic cyclone capable of reducing impact force

    CN220238909U

Cited By

  • Water control type fine sand separation device

    CN121627120A