Wiring harness mounting bracket welding tool capable of positioning from inside to outside
By adopting a wire harness mounting bracket structure positioned from the inside to the outside in the welding tool, and using the combination of mandrel and pin, the problem of ineffective positioning when the diameter of the steel pipe hole is greater than the diameter of the bracket hole is solved, and accurate and stable positioning during the welding process is achieved.
Patent Information
- Application Number
- CN202421049750.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2034-05-15
AI Technical Summary
When the diameter of the steel pipe hole is greater than the diameter of the bracket hole, the steel pipe will shake left and right after the pin is inserted, and the coaxial positioning of the bracket hole and the steel pipe hole cannot be achieved, resulting in invalid positioning.
The wire harness mounting bracket is positioned from the inside to the outside position. Through the combined structure of the mandrel and the pin, the steel pipe is connected to the outer shaft of the mandrel, and the bracket hole is connected to the bracket end of the pin to quickly clamp and fix the bracket to achieve welding.
It effectively solves the problem of coaxial positioning between steel pipe holes and bracket holes, ensures positioning accuracy and stability during welding, and is suitable for steel pipes of different diameters and lengths.
Smart Images

Figure CN222754775U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of welding brackets, and particularly relates to a welding tool for a wiring harness installation bracket positioned from inside to outside. Background Art
[0002] In the traditional sense, welding is based on the positioning of the steel pipe end face, and the pins are inserted into the bracket and the steel pipe in sequence from the outside to the inside to achieve the positioning between the bracket and the steel pipe. However, when the diameter of the steel pipe hole on the steel pipe is larger than the diameter of the bracket hole on the bracket, this means that after the pin is inserted from the outside to the inside, the steel pipe will swing left and right, and the prescribed coaxiality requirements of the bracket hole and the steel pipe hole cannot be met, and the positioning is invalid. Therefore, the only method to position it is to insert the pin from the inside to the outside. However, if the traditional mandrel that is contoured to the inner diameter of the steel pipe is used to position the steel pipe axially, the pin will block the steel pipe due to the protruding pin fixed on the mandrel, and the steel pipe will not be able to be put in. Utility Model Content
[0003] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide a wiring harness installation bracket welding tool positioned from the inside to the outside, so as to solve the problems mentioned in the background technology.
[0004] The above technical objectives of the utility model are achieved through the following technical solutions:
[0005] A wiring harness mounting bracket welding tool positioned from the inside to the outside comprises a base plate, a core shaft is mounted on the base plate, at least two groups of pins are mounted on the core shaft, the pins comprise a bracket end and a steel pipe end, the steel pipe end is mounted on the core shaft, the bracket end is mounted on the steel pipe end, the diameter of the bracket end is smaller than the diameter of the steel pipe end, and the distance from the top end of the bracket end to the bottom end of the core shaft is smaller than the inner diameter of the steel pipe.
[0006] As a preferred technical solution, during welding, there is a gap between the bracket end and the inner wall of the bracket hole on the wire harness mounting bracket, and there is a gap between the steel pipe end and the inner wall of the steel pipe hole on the steel pipe.
[0007] As a preferred technical solution, the core shaft includes an inner shaft and an outer shaft, the inner shaft is installed on the bottom plate, the outer shaft is sleeved outside the inner shaft, and adjustment holes are opened on the inner shaft and the outer shaft.
[0008] As a preferred technical solution, the latch also includes an insertion rod installed at one end of the steel pipe close to the core shaft, and the insertion rod is inserted into the adjustment holes of the inner shaft and the outer shaft.
[0009] As a preferred technical solution, the height from the bottom end of the insertion rod to the top end of the bracket end is greater than the diameter of the outer shaft and smaller than the inner diameter of the steel pipe.
[0010] As an optimal technical solution, a support block is installed on the base plate, the core shaft is installed on the base plate through a mounting plate, the mounting plate is slidably connected to the base plate, an adjusting member is installed on the mounting plate, and a blocking member is installed on the base plate. When the adjusting member and the blocking member are engaged, the mounting plate and the base plate are relatively fixed.
[0011] As a preferred technical solution, the adjusting member includes a rack installed on the side wall of the mounting plate, and the blocking member includes a mounting block installed on the base plate, a clamping block is rotatably installed on the mounting block, an elastic member is installed between the bottom end of the clamping block and the base plate, and the elastic member is in a compressed state. When the top end of the clamping block is engaged with the tooth groove of the rack, the deformation of the elastic member is smaller than the deformation when it is not engaged.
[0012] As a preferred technical solution, the top of the support block is V-shaped.
[0013] The advantages of the utility model are: before fixing the steel pipe, the height of the mounting plate is adjusted according to the diameter of the steel pipe, and the relative distance between the inner axis and the outer periphery is adjusted according to the length from the end of the steel pipe to the steel pipe hole. Since the diameter of the steel pipe hole of the steel pipe is larger than the diameter of the bracket hole on the harness mounting bracket, it is impossible to use the traditional method of fixing, that is, inserting the pin into the harness mounting bracket and the steel pipe from the outside to the inside in sequence, because this method will cause the steel pipe to shake left and right after the pin is inserted, and the bracket hole and the steel pipe hole cannot reach the required coaxiality, and the positioning is invalid. Therefore, the method of inserting the pin from the inside to the outside for positioning is adopted, that is, the steel pipe is sleeved on the outer axis of the core shaft, the steel pipe hole is aligned with the pin, the steel pipe end is clamped with the steel pipe hole, the steel pipe is lowered, so that the steel pipe falls on the support block, the support block prevents the steel pipe from deflecting, and then the bracket hole of the harness mounting bracket is sleeved on the bracket end of the pin, and finally the clamping end of the quick clamp is pressed down to fix the harness mounting bracket, and the welding can be done quickly.
[0014] The height of the mounting plate is adjustable, that is, the relative height between the mandrel and the support block can be adjusted, which is suitable for steel pipes of different diameters. The length of the mandrel is adjustable, which is suitable for welding between steel pipes of different lengths and the wiring harness mounting bracket.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model provides a three-dimensional structure of a wiring harness installation bracket welding tooling positioned from inside to outside. Figure 1 ;
[0017] Figure 2 A top view of a welding tool for a wiring harness mounting bracket positioned from inside to outside proposed by the utility model;
[0018] Figure 3 For this utility model Figure 2 Cross-sectional view in the AA direction;
[0019] Figure 4 The utility model provides a three-dimensional structure of a wiring harness installation bracket welding tooling positioned from inside to outside. Figure 2 ;
[0020] Figure 5 For the utility model steel pipe extension Figure 3 Cross-sectional view along the BB direction.
[0021] : Illustration numerals: 1, base plate; 2, quick clamp; 3, core shaft; 31, inner shaft; 32, outer shaft; 4, mounting plate; 5, support block; 6, latch; 61, plug rod; 62, bracket end; 63, steel pipe end; 7, locking piece; 8, steel pipe; 9, wiring harness mounting bracket; 10, steel pipe hole; 11, bracket hole; 12 adjusting piece; 121, rack; 13, blocking piece; 131, block; 132, elastic piece; 133, mounting block. DETAILED DESCRIPTION
[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0023] Example 1
[0024] refer to Figures 1 to 5 The wire harness mounting bracket welding tool positioned from the inside to the outside described in this embodiment includes a base plate 1, a quick clamp 2, a mounting plate 4 and at least two groups of support blocks 5 are installed on the base plate 1, the mounting plate 4 and the two groups of support blocks 5 are distributed in a straight line along the length direction of the base plate 1, a core shaft 3 is installed at one end of the mounting plate 4 close to the support block 5, and a locking block 7 is installed on the other side of the mounting plate 4, the locking block 7 reinforces the core shaft 3, the two groups of support blocks 5 are both located below the core shaft 3, the steel pipe 8 is sleeved on the core shaft 2, the wire harness mounting bracket 9 is located above the steel pipe 8, two groups of pins 6 are installed on the core shaft 3, the distance from the top end of the pin 6 to the bottom end of the core shaft 3 is less than the inner diameter of the steel pipe 8, the diameter of the steel pipe hole 10 of the steel pipe 8 is greater than the diameter of the bracket hole 11 on the wire harness mounting bracket 9, the quick clamp 2 is located on one side of the mounting plate 4, and the clamping end of the quick clamp 2 is in contact with the upper end of the wire harness mounting bracket 9.
[0025] Preferably, the length direction of the latch pin 6 is perpendicular to the length direction of the core shaft 3, and the fixed end of the latch pin 6 faces upward.
[0026] Preferably, the core shaft 3 includes an inner shaft 31 and an outer shaft 32 . The inner shaft 31 is mounted on the mounting plate 4 through a locking member 7 . The outer shaft 32 is sleeved outside the inner shaft 31 . Adjustment holes are provided on both the inner shaft 31 and the outer shaft 32 .
[0027] Preferably, the pin 6 includes an insert rod 61, a bracket end 62 and a steel pipe end 63, the steel pipe end 63 is located between the insert rod 61 and the bracket end 62, the diameter of the bracket end 62 is smaller than the diameter of the steel pipe end 63, the height of the insert rod 6 is larger than the diameter of the outer shaft 32 and smaller than the inner diameter of the steel pipe 8, the bracket end 62 is clamped with the bracket hole 11, the steel pipe end 63 is clamped with the steel pipe hole 10, the insert rod 61 is inserted into the inner shaft 31 and the outer shaft 32, and the steel pipe end 63 is clamped with the adjustment holes on the inner shaft 31 and the outer shaft 32.
[0028] After removing the latch 6, the relative length of the inner shaft 31 and the outer shaft 32 is adjusted. After adjusting to a suitable position, the insertion rod 61 of the latch 6 is inserted into the inner shaft 31 through the adjustment holes on the inner shaft 31 and the outer shaft 32. The steel pipe end 63 is engaged with the adjustment holes on the inner shaft 31 and the outer shaft 32 so that the inner shaft 31 and the outer shaft 32 are relatively fixed. The length-adjustable mandrel 3 is suitable for steel pipes 8 of more lengths. It is worth noting that there is a gap between the end of the steel pipe 8 and the mounting plate 4 to prevent over-positioning between the steel pipe 8 and the latch 6.
[0029] Preferably, the mounting plate 4 is slidably connected to the base plate 1, an adjusting member 12 is installed on the mounting plate 4, and a blocking member 13 is installed on the base plate 1. The height of the core shaft 3 is adjusted by pulling the mounting plate 4. When adjusted to a suitable height, the blocking member 13 blocks the adjusting member 12, so that the mounting plate 4 is fixed. The adjusting member 12 includes a rack 121, which is mounted on the side wall of the mounting plate 4. The blocking member 13 includes a mounting block 133 on the mounting base plate 1. A clamping block 131 is rotatably mounted on the mounting block 133. The clamping block 131 is Z-shaped, and the top end of the clamping block 131 is clamped with the tooth groove of the rack 121. An elastic member 132 is installed between the bottom end of the clamping block 131 and the base plate 1, and the elastic member 132 is in a compressed state. When it is necessary to adjust the height of the mounting plate 4, the bottom end of the clamping block 131 is pressed down to increase the deformation of the elastic member 132, and the top end of the clamping block 131 is lifted and separated from the rack 121. The mounting plate 4 is pulled to a suitable height, and the pressure on the clamping block 131 is released. Under the elastic force of the elastic member 132, the clamping block 131 rotates, and the top end of the clamping block 131 is pressed down to re-engage with the tooth groove of the rack 121 to limit the mounting plate 4.
[0030] Before fixing the steel pipe 8, the height of the mounting plate 4 is adjusted according to the diameter of the steel pipe 8, and the relative distance between the inner shaft 31 and the outer periphery 32 is adjusted according to the length from the end of the steel pipe 8 to the steel pipe hole 11. Since the diameter of the steel pipe hole 10 of the steel pipe 8 is larger than the diameter of the bracket hole 11 on the wire harness mounting bracket 9, it is impossible to use the traditional method of fixing, that is, inserting the pin 6 into the wire harness mounting bracket 9 and the steel pipe 8 from the outside to the inside in sequence. Because this method will cause the steel pipe to shake left and right after the pin 6 is inserted, the bracket hole 11 and the steel pipe hole 10 cannot achieve the required coaxiality, and the positioning is invalid. Therefore, the method of inserting the pin 6 from the inside to the outside for positioning is adopted, that is: the steel pipe 8 is sleeved on the outer shaft 32 of the core shaft 3, the steel pipe hole 10 is aligned with the pin 6, the steel pipe end 63 is clamped with the steel pipe hole 10, and the steel pipe 8 is lowered so that the steel pipe 8 falls on the support block 5. The support block 5 prevents the steel pipe 8 from deviating, and then the bracket hole 11 of the wire harness mounting bracket 9 is sleeved on the bracket end 62 of the pin 6, and finally the clamping end of the quick clamp 2 is pressed down to fix the wire harness mounting bracket 9, and then quick welding can be performed.
[0031] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0032] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0033] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A welding tool for a wiring harness mounting bracket positioned from inside to outside, comprising a base plate (1), characterized in that: A core shaft (3) is mounted on the bottom plate (1), and at least two groups of latches (6) are mounted on the core shaft (3). The latches (6) include a bracket end (62) and a steel pipe end (63). The steel pipe end (63) is mounted on the core shaft (3), and the bracket end (62) is mounted on the steel pipe end (63). The diameter of the bracket end (62) is smaller than the diameter of the steel pipe end (63), and the distance from the top end of the bracket end (62) to the bottom end of the core shaft (3) is smaller than the inner diameter of the steel pipe (8).
2. The inside-out positioning wiring harness mounting bracket welding tool according to claim 1, characterized in that: During welding, there is a gap between the bracket end (62) and the inner wall of the bracket hole (11) on the harness mounting bracket (9), and there is a gap between the steel pipe end (63) and the inner wall of the steel pipe hole (10) on the steel pipe (8).
3. The inside-out positioning wiring harness mounting bracket welding tool according to claim 1, characterized in that: The core shaft (3) comprises an inner shaft (31) and an outer shaft (32). The inner shaft (31) is mounted on the bottom plate (1), and the outer shaft (32) is sleeved outside the inner shaft (31). Adjustment holes are provided on both the inner shaft (31) and the outer shaft (32).
4. The inside-out positioning wiring harness mounting bracket welding tool according to claim 3, characterized in that: The latch (6) further comprises an insert rod (61), which is mounted on one end of the steel pipe end (63) close to the core shaft (3), and the insert rod (61) is inserted into the adjustment holes of the inner shaft (31) and the outer shaft (32).
5. The inside-out positioning wiring harness mounting bracket welding tool according to claim 4, characterized in that: The height from the bottom end of the insertion rod (61) to the top end of the bracket end (62) is greater than the diameter of the outer shaft (32) and smaller than the inner diameter of the steel pipe (8).
6. The inside-out positioning wiring harness mounting bracket welding tool according to claim 1, characterized in that: A support block (5) is mounted on the bottom plate (1), the core shaft (3) is mounted on the bottom plate (1) via a mounting plate (4), the mounting plate (4) is slidably connected to the bottom plate (1), an adjusting member (12) is mounted on the mounting plate (4), and a blocking member (13) is mounted on the bottom plate (1), and when the adjusting member (12) and the blocking member (13) are engaged, the mounting plate (4) and the bottom plate (1) are relatively fixed.
7. The inside-out positioning wiring harness mounting bracket welding tool according to claim 6, characterized in that: The adjusting member (12) comprises a toothed rack (121) mounted on a side wall of a mounting plate (4); the blocking member (13) comprises a mounting block (133) mounted on a bottom plate (1); a clamping block (131) is rotatably mounted on the mounting block (133); an elastic member (132) is mounted between the bottom end of the clamping block (131) and the bottom plate (1); the elastic member (132) is in a compressed state; when the top end of the clamping block (131) is clamped with a tooth groove of the toothed rack (121), the deformation of the elastic member (132) is smaller than the deformation when not clamped.
8. The inside-out positioning wiring harness mounting bracket welding tool according to claim 6, characterized in that: The top of the supporting block (5) is V-shaped.
Citation Information
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