Return flat roll type automatic deviation rectifying system

By introducing a lifting and lowering adjustment mechanism of the return flat roller type automatic deviation correction system into the deviation correction device, the problems of limited roller height adjustment and time-consuming and labor-intensive operation are solved, and more efficient belt deviation correction is achieved.

CN222770062UActive Publication Date: 2025-04-18HENAN HUAZHITAI MINING MACHINERY EQUIPMENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202421536267.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-18
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing deviation correction device is not effective when the belt runs severely or the belt speed is high, and the roller height adjustment is limited, making the operation time-consuming and labor-intensive.

Method used

The return flat roller type automatic deviation correction system is adopted, and the roller shaft and the end bracket are connected through the lifting and lowering adjustment mechanism to achieve convenient adjustment of the roller shaft height. The system includes a lifting groove, a shaft plate, a fixing frame, a lifting frame and a drive assembly. The drive assembly drives the lifting frame movement, adjusts the position of the shaft plate and the end bracket, thereby adjusting the roller shaft height.

Benefits of technology

The problem of space limitations in the height adjustment of the rollers is overcome, the operation is simplified, the efficiency of the swing angle rollers is improved, and the belt can be corrected more effectively.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222770062U_ABST
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Abstract

The utility model discloses a return stroke flat roll type automatic deviation rectifying system, which belongs to the technical field of conveying belts and particularly comprises a roll shaft and a swing angle carrier roller arranged on the roll shaft, end supports are arranged at two ends of the roll shaft, and the end supports are connected with the roll shaft through a lifting adjusting mechanism and used for adjusting the height of the roll shaft. By means of the adjusting mechanism, the problem that space is limited when the height of the swing angle carrier roller is adjusted is solved, workers can conveniently adjust the height of the swing angle carrier roller, time and labor are saved in operation, and the normal use efficiency of the swing angle carrier roller is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of conveyor belts, and in particular relates to a return flat roller type automatic deviation correction system. Background Art

[0002] The belt conveyor deviation correction device is an important part of the belt conveyor. At present, there are many kinds of deviation correction devices with different structures, which can solve the belt deviation problems to a greater or lesser extent in use. However, it is difficult to achieve a good effect in some places where the belt deviation is serious or the belt speed is high, because all the deviation correction devices correct the belt deviation by using the friction between the belt and the roller on the deviation correction device and changing the direction of the friction force. The magnitude of the friction force depends on the friction coefficient between the roller and the belt and the magnitude of the positive pressure between the belt and the roller.

[0003] Chinese utility model patent CN216071827U discloses a new type of automatic deviation-correcting roller, comprising: a roller, an end bracket and an angle-adjusting sleeve, both ends of the roller are provided with an end bracket, both ends of the roller are provided with an angle-adjusting sleeve, the angle-adjusting sleeve is connected to the end bracket by bolts, the end bracket is an L-shaped plate, the horizontal plate of the end bracket is provided with a frame connection hole, the vertical plate of the end bracket is provided with a lifting adjustment hole, and the angle-adjusting sleeve is provided with a locking screw, which solves the problem that the conveyor belt is easy to deviate, the deviation correction is difficult and it is easy to cause damage to the equipment. The deviation correction mechanism has a complex structure, a large volume, and is difficult to install and maintain, and cannot effectively solve the problem of conveyor belt deviation. It has the effects of saving space, strong applicability and not easy to be damaged.

[0004] There are still some shortcomings in the above documents: in the actual installation of the rollers, although the height of the rollers is adjusted by the lifting adjustment holes set on the end brackets, the adjustment is limited by the installation space, which is not conducive to adjusting the height of the rollers, and the operation is time-consuming and labor-intensive, affecting the normal use of the rollers. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a return flat roller type automatic deviation correction system, which has the characteristic of facilitating the height adjustment of the swing angle roller.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: a return flat roller type automatic deviation correction system, comprising a roller shaft and an angle support roller arranged on the roller shaft, both ends of the roller shaft are provided with end brackets, and the end brackets are connected to the roller shaft through a lifting adjustment mechanism for adjusting the height of the roller shaft;

[0007] The adjustment mechanism comprises a lifting groove, the lifting groove is arranged on the end bracket, an axis plate is slidably connected to the lifting groove, and a hole groove for the roller shaft to pass through is arranged on the axis plate;

[0008] A fixing frame fixedly arranged on the end bracket, wherein the fixing frame is provided with an adjustment slot;

[0009] A lifting frame fixedly arranged on the shaft plate, wherein the lifting frame is slidably connected to the adjusting slot;

[0010] The driving assembly arranged on the fixing frame is used for driving the lifting frame to move on the fixing frame.

[0011] Preferably, the outer roller of the swing angle roller comprises a central roller and an edge roller, and the edge rollers are fixedly arranged at both ends of the central roller.

[0012] Preferably, the center roller is a cylindrical structure, the edge roller is a conical structure, and the diameter of the outer end of the edge roller is smaller than the diameter of the inner end of the edge roller.

[0013] Preferably, grooves are provided on the outer surface of the edge roller.

[0014] Preferably, the top end of the end bracket is arranged on the conveying equipment through a first locking bolt.

[0015] Preferably, the fixing frame is a "U"-shaped structure, and connecting plates are fixedly provided at both ends of the fixing frame, and the connecting plates are fixed to the end brackets by second locking bolts.

[0016] Preferably, the lifting frame includes a transverse plate, and the transverse plate is located in the adjustment slot and is slidably connected to the adjustment slot;

[0017] The side plates are fixedly arranged at the ends of the transverse plate, the two side plates are respectively located at the outer sides of the side walls of the fixing frame and are slidably connected to the side walls of the fixing frame, and the ends of the side plates are fixedly connected to the shaft plate through connecting pieces.

[0018] Preferably, the connecting member comprises a first fixing plate, one end of which is fixed to the shaft plate by a third locking bolt;

[0019] A second fixing plate, one end of the second fixing plate is fixed to the side plate by a fourth locking bolt, and the second fixing plate is fixedly connected to the other end of the first fixing plate by a fifth locking bolt.

[0020] Preferably, the driving assembly comprises a screw, and the screw is rotatably connected to the fixing frame;

[0021] A nut, the nut being fixedly disposed at one end of the screw rod;

[0022] A rotating plate, the rotating plate being rotatably connected to the other end of the screw rod, and the rotating plate being fixedly connected to the connecting plate;

[0023] A threaded hole is arranged on the transverse plate and is adapted to be arranged with the screw rod.

[0024] Compared with the prior art, the beneficial effects of the utility model are:

[0025] The utility model overcomes the problem of space limitation when adjusting the height of the swing angle roller through the adjustment mechanism, is beneficial for staff to adjust the height of the swing angle roller, and the operation is time-saving and labor-saving, thereby increasing the efficiency of the normal use of the swing angle roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0027] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0028] Figure 2 This is a schematic diagram of the top view structure of the utility model;

[0029] Figure 3 This is a schematic diagram of the three-dimensional structure of the end bracket of the utility model;

[0030] Figure 4 This is a schematic diagram of the main structure of the end bracket of the utility model;

[0031] Figure 5 This is a schematic diagram of the side structure of the end bracket of the utility model;

[0032] In the figure: 1. roller shaft; 2. swing angle roller; 21. center roller; 22. edge roller; 23. groove; 3. end bracket; 4. lifting groove; 5. shaft plate; 6. fixed frame; 7. adjustment groove; 8. lifting frame; 81. cross plate; 82. side plate; 83. first fixed plate; 84. second fixed plate; 9. drive assembly; 91. screw; 92. nut; 93. rotating plate; 10. connecting plate. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Example

[0035] See also Figure 1-5 The present embodiment provides the following technical solutions: a return flat roller type automatic deviation correction system, comprising a roller shaft 1 and a swing angle roller 2 arranged on the roller shaft 1, end brackets 3 are arranged at both ends of the roller shaft 1, and the end brackets 3 are connected to the roller shaft 1 through a lifting and adjusting mechanism for adjusting the height of the roller shaft 1. The adjustment mechanism overcomes the space limitation problem encountered when adjusting the height of the swing angle roller 2, which is beneficial for the staff to adjust the height of the swing angle roller 2, and the operation is more time-saving and labor-saving, thereby increasing the efficiency of the normal use of the swing angle roller 2.

[0036] The adjusting mechanism includes a lifting groove 4, which is arranged on the end bracket 3, and a shaft plate 5 is slidably connected to the lifting groove 4, and a hole groove for the roller shaft 1 to pass through is arranged on the shaft plate 5; a fixing frame 6 fixedly arranged on the end bracket 3, and an adjusting groove 7 is arranged on the fixing frame 6; a lifting frame 8 fixedly arranged on the shaft plate 5, and the lifting frame 8 is slidably connected to the adjusting groove 7; a driving component 9 arranged on the fixing frame 6, which is used to drive the lifting frame 8 to move on the fixing frame 6, and through the driving component 9, the lifting frame 8 drives the shaft plate 5 to move upward or downward along the adjusting groove 7 on the fixing frame 6, so that the height of the swing angle roller 2 is adjusted by adjusting the height of the peripheral shaft plate 5.

[0037] In some embodiments, a sliding sleeve is fixedly connected to the side of the shaft plate 5 that is opposite to the swing angle roller 2. The sliding sleeve is movably connected to the roller shaft 1. A sixth locking bolt is threadedly connected to the sliding sleeve. The roller shaft 1 can be locked and fixed on the sliding sleeve and the shaft plate 5 through the sixth locking bolt. Therefore, the position of the shaft plate 5 and the end bracket 3 on the roller shaft 1 can be adjusted according to the working environment of the swing angle roller 2, thereby changing the distance between the end brackets 3 at both ends.

[0038] In some embodiments, the end bracket 3 is an inverted "L"-shaped structure.

[0039] In some embodiments, the shaft plate 5 is an "I"-shaped structure, and the end bracket 3 is located between the two sides of the shaft plate 5, which further increases the stability of the shaft plate 5 on the end bracket 3, thereby improving the smoothness of the rotation of the swing angle roller 2 on the end bracket 3.

[0040] The outer roller of the swing angle roller 2 includes a center roller 21 and an edge roller 22. The edge rollers 22 are fixedly arranged at both ends of the center roller 21. The center roller 21 is a cylindrical structure, and the edge roller 22 is a conical structure. The diameter of the outer end of the edge roller 22 is smaller than the diameter of the inner end of the edge roller 22. When the belt begins to deviate from the center, the force applied to it in contact with the conical surfaces at both ends of the swing angle roller 2 will change, causing the swing angle roller 2 to swing forward and rotate, thereby turning the belt back to the center, which can ensure that the belt always finds a balance between the forces on the taper.

[0041] A groove 23 is provided on the outer surface of the edge roller 22. The groove 23 can increase the friction between the edge roller 22 and the belt, which is more conducive to the deviation correction operation of the belt.

[0042] The top end of the end bracket 3 is arranged on the conveying equipment through a first locking bolt, and the first locking bolt facilitates the disassembly and assembly of the end bracket 3.

[0043] The fixing frame 6 is a "U"-shaped structure, and connecting plates 10 are fixedly provided at both ends of the fixing frame 6. The connecting plates 10 are fixed to the end bracket 3 by second locking bolts. The second locking bolts facilitate the disassembly and assembly of the fixing frame 6.

[0044] The lifting frame 8 includes a transverse plate 81, which is located in the adjustment groove 7 and is slidably connected to the adjustment groove 7; a side plate 82 is fixedly arranged at the end of the transverse plate 81, and the two side plates 82 are respectively located on the outer sides of the left and right side walls of the fixing frame 6 and are slidably connected to the side walls of the fixing frame 6, and the ends of the side plates 82 are fixedly connected to the shaft plate 5 through connecting pieces. In some embodiments, the transverse plate 81 and the two side plates 82 together form a "U"-shaped structure. Through the transverse plate 81 and the side plates 82, the lifting frame 8 can be better enabled to perform limited sliding on the fixing frame 6.

[0045] The connecting part includes a first fixing plate 83, one end of which is fixed to the shaft plate 5 by a third locking bolt; a second fixing plate 84, one end of which is fixed to the side plate 82 by a fourth locking bolt, and the second fixing plate 84 is fixedly connected to the other end of the first fixing plate 83 by a fifth locking bolt. The first fixing plate 83 and the second fixing plate 84 can be disassembled and assembled by the third locking bolt, the fourth locking bolt and the fifth locking bolt.

[0046] In some implementations, the first fixing plate 83 and the second fixing plate 84 are both “L” shaped structures.

[0047] The driving assembly 9 includes a screw 91, which is rotatably connected to the fixed frame 6; a nut 92, which is fixedly set at one end of the screw 91; a rotating plate 93, which is rotatably connected to the other end of the screw 91, and the rotating plate 93 is fixedly connected to the connecting plate 10; a threaded hole, which is set on the cross plate 81 and is adapted to the screw 91. In some embodiments, the nut 92 is set at the lower end of the screw 91, and the rotating plate 93 is set at the top end of the screw 91. Through the nut 92, the screw 91 can be rotated to make the lifting frame 8 reciprocate upward or downward on the fixed frame 6 to complete the adjustment of the height of the swing angle roller 2.

[0048] The working principle of the utility model is as follows: when the height of the swing angle roller 2 needs to be adjusted, it is only necessary to rotate the nut 92 to make the screw rod 91 rotate forward or reversely, which can drive the lifting frame 8 to move upward or downward along the adjustment groove 7, thereby driving the roller shaft 1 to move upward or downward along the lifting groove 4 through the shaft plate 5 to adjust the height of the swing angle roller 2.

[0049] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. Return flat roller type automatic deviation correction system, characterized by: It comprises a roller shaft (1) and an angle-swinging roller (2) arranged on the roller shaft (1), end brackets (3) are arranged at both ends of the roller shaft (1), and the end brackets (3) are connected to the roller shaft (1) via a lifting adjustment mechanism for adjusting the height of the roller shaft (1); The adjustment mechanism comprises a lifting groove (4), the lifting groove (4) being arranged on the end bracket (3), the lifting groove (4) being slidably connected to an axis plate (5), the axis plate (5) being provided with a hole groove for the roller shaft (1) to pass through; A fixing frame (6) fixedly mounted on the end bracket (3), wherein the fixing frame (6) is provided with an adjustment slot (7); a lifting frame (8) fixedly arranged on the shaft plate (5), the lifting frame (8) being slidably connected to the adjustment slot (7); A driving assembly (9) disposed on the fixing frame (6) is used to drive the lifting frame (8) to move on the fixing frame (6).

2. The return flat roller type automatic deviation correction system according to claim 1 is characterized by: The outer roller of the swing angle roller (2) comprises a central roller (21) and an edge roller (22), and the edge rollers (22) are fixedly arranged at both ends of the central roller (21).

3. The return flat roller type automatic deviation correction system according to claim 2 is characterized by: The central roller (21) is a cylindrical structure, the edge roller (22) is a conical structure, and the diameter of the outer end of the edge roller (22) is smaller than the diameter of the inner end of the edge roller (22).

4. The return flat roller type automatic deviation correction system according to claim 3 is characterized by: A groove (23) is provided on the outer surface of the edge roller (22).

5. The return flat roller type automatic deviation correction system according to claim 1 is characterized by: The top end of the end bracket (3) is arranged on the conveying equipment via a first locking bolt.

6. The return flat roller type automatic deviation correction system according to claim 1 is characterized by: The fixing frame (6) is a "U"-shaped structure, and connecting plates (10) are fixedly provided at both ends of the fixing frame (6), and the connecting plates (10) are fixed to the end brackets (3) via second locking bolts.

7. The return flat roller type automatic deviation correction system according to claim 6 is characterized by: The lifting frame (8) comprises a transverse plate (81), wherein the transverse plate (81) is located in the adjustment slot (7) and is slidably connected to the adjustment slot (7); A side plate (82) is fixedly arranged at the end of the transverse plate (81), the two side plates (82) are respectively located on the outside of the side walls on both sides of the fixing frame (6) and are slidably connected to the side walls of the fixing frame (6), and the ends of the side plates (82) are fixedly connected to the shaft plate (5) via a connecting piece.

8. The return flat roller type automatic deviation correction system according to claim 7 is characterized in that: The connecting member comprises a first fixing plate (83), one end of the first fixing plate (83) being fixed to the shaft plate (5) by a third locking bolt; A second fixing plate (84), one end of the second fixing plate (84) is fixed to the side plate (82) by a fourth locking bolt, and the other end of the second fixing plate (84) and the first fixing plate (83) are fixedly connected by a fifth locking bolt.

9. The return flat roller type automatic deviation correction system according to claim 8 is characterized by: The driving assembly (9) comprises a screw rod (91), and the screw rod (91) is rotatably connected to the fixing frame (6); a nut (92), the nut (92) being fixedly disposed on one end of the screw rod (91); a rotating plate (93), the rotating plate (93) being rotatably connected to the other end of the screw rod (91), the rotating plate (93) being fixedly connected to the connecting plate (10); A threaded hole, wherein the threaded hole is arranged on the transverse plate (81) and is adapted to be arranged with the screw rod (91).

Citation Information

Patent Citations

  • Novel automatic deviation rectifying carrier roller

    CN216071827U